Synchronous grooving device for indoor decorative plate installation

Abstract

The invention relates to the technical field of decorative plate processing, in particular to a synchronous grooving device for indoor decorative plate installation, which comprises a plurality of groups of guide grooving mechanisms, a combined adjusting installation mechanism is arranged in cooperation with the guide grooving mechanisms, and each guide grooving mechanism comprises a support installation frame, a pre-grooving guide module and a grooving module. A fixed mounting plate is arranged at one end of the supporting mounting frame, and a plurality of fixed mounting holes are formed in the fixed mounting plate. According to the synchronous grooving device, through the collaborative design of guiding pre-grooving, accurate positioning, synchronous multi-groove machining and real-time chipping removal, the grooving precision and efficiency are improved, meanwhile, the operation flexibility, the environment cleanliness and the practicability and reliability of equipment are considered, and the synchronous grooving device is particularly suitable for indoor decorative plate batch and high-quality grooving machining scenes.

Description

Technical Field

[0001] This invention relates to the field of decorative panel processing technology, and in particular to a synchronous grooving device for installing interior decorative panels. Background Technology

[0002] In modern interior decoration and renovation projects, the installation of decorative panels often requires creating various grooves on their backs or edges to accommodate pipes, achieve splicing, or create specific decorative effects. The precision, efficiency, and quality of grooving directly affect the flatness of the decorative panel installation, the sealing of the splices, and the final visual effect, making it one of the key processes to ensure the quality of the renovation.

[0003] Currently, the common grooving methods in the industry mainly rely on two types of technologies: one is traditional manual operation, using handheld cutting tools to groove along marked lines. This method is not only labor-intensive and inefficient, but also heavily reliant on the operator's experience and feel, making it prone to problems such as groove misalignment, inconsistent depth, and rough edges, which is difficult to meet the requirements of large-scale, high-precision modern construction. The other type uses single-head electric grooving machines or simple fixed machine tools. While these devices reduce the labor burden to some extent, they can usually only process a single groove sequentially. When multiple parallel grooves need to be cut into the decorative panel, the operator must repeatedly perform positioning, clamping, and processing, which is cumbersome, accumulates large errors, and makes it difficult to guarantee synchronization and consistency, resulting in limited improvement in overall work efficiency.

[0004] Several prominent technical bottlenecks exist in existing mechanical grooving technology: First, insufficient guidance and precision control capabilities. Most equipment lacks effective real-time guidance and correction mechanisms. During long-distance grooving, the cutting tool is prone to deviation due to uneven force or internal stress in the sheet material, resulting in excessive straightness of the groove. Second, inadequate chip removal affects continuous processing. If chips generated during grooving are not removed in time, they accumulate in the groove, hindering tool movement, accelerating wear, affecting visual judgment and accurate measurement of subsequent grooves, and even leading to "secondary cutting," reducing the quality of the groove wall. Third, poor equipment flexibility and adaptability. Existing equipment's grooving units are mostly fixed structures or have limited adjustment ranges, making it difficult to quickly and conveniently adapt to diverse processing needs for different sheet material specifications, groove spacing, and angles. Fourth, low functional integration. Functions such as pre-grooving, finishing, and dust removal often require multiple machines or multiple processes to complete, resulting in fragmented workflows and increased time costs and operational complexity.

[0005] The present invention aims to solve the technical problems existing in the prior art. To this end, a synchronous grooving device for installing interior decorative panels is proposed. Summary of the Invention

[0006] The purpose of this invention is to provide a synchronous grooving device for installing interior decorative panels, so as to solve the technical problems existing in the prior art.

[0007] By adopting the above technical solution, the present invention has the following beneficial effects:

[0008] The present invention provides a synchronous grooving device for installing interior decorative panels, comprising several sets of guide grooving mechanisms, and a combined adjustment and installation mechanism provided in conjunction with the guide grooving mechanisms.

[0009] As a further embodiment of the present invention: the guide grooving mechanism includes a support mounting frame, a pre-grooved guide module and a grooving module, and a fixed mounting plate is provided at one end of the support mounting frame, and a plurality of fixed mounting holes are provided on the fixed mounting plate.

[0010] As a further embodiment of the present invention: the pre-grooving guide module includes a deflection mounting bracket set at the other end of the support mounting bracket, a deflection drive shaft rotatably mounted on the deflection mounting bracket, a deflection drive telescopic column mounted on the deflection drive shaft, an angle adjustment drive shaft set at the outer end of the deflection drive telescopic column, and triangular rotating frames rotatably mounted at both ends of the angle adjustment drive shaft, with two working mounting plates symmetrically connected to the bottom of the triangular rotating frames.

[0011] As a further aspect of the present invention: a pre-grooving drive is provided on a working mounting plate, and a pre-treated narrow-diameter drill bit is provided on the pre-grooving drive via a rotating shaft, and a pre-treated wide-diameter drill bit is provided at the middle position of the pre-treated narrow-diameter drill bit.

[0012] As a further embodiment of the present invention: a cross guide block is provided on one side of another working mounting plate, and directional protrusions are provided on both sides of the cross guide block in conjunction with the pre-treated wide-diameter drill bit, and pointed ends are symmetrically provided at both ends of the cross guide block.

[0013] As a further embodiment of the present invention: a second flow guiding cavity is provided inside the cross guide block, a first flow guiding cavity is provided inside the working mounting plate on one side of the cross guide block, the first flow guiding cavity is connected to the second flow guiding cavity, transition flow guiding grooves are symmetrically provided at both ends of the working mounting plate, a filter screen is provided on the outer side of the transition flow guiding groove, and the inner side of the transition flow guiding groove is connected to the first flow guiding cavity through a flow guiding pump.

[0014] As a further aspect of the present invention: the tip is provided with a plurality of guide holes, all of which are connected to the second guide cavity.

[0015] As a further aspect of the present invention: the grooving module includes a drive lifting column provided on one side of the support mounting frame, a working drive component provided at the end of the drive lifting column, a working narrow-diameter drill bit provided on the working drive component through a rotating shaft, and a working wide-diameter drill bit provided at the middle position of the working narrow-diameter drill bit.

[0016] As a further embodiment of the present invention: the combined adjustment and installation mechanism includes telescopic connecting columns and guide mounting cylinders symmetrically arranged on the support mounting frame. Both ends of the telescopic connecting columns are provided with guide mounting columns in conjunction with the guide mounting cylinders. Several positioning guide columns are provided at equal angles on the outer side of the guide mounting columns. Positioning guide holes are provided on the inner side of the guide mounting cylinders in conjunction with the positioning guide columns.

[0017] As a further embodiment of the present invention: a locking threaded cylinder is provided through the outer side of each of the guide mounting cylinders, and a locking stud is provided in each of the locking threaded cylinders, with a turntable provided at the outer end of the locking stud.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. Improve grooving accuracy and quality

[0020] The pre-grooving module pre-processes a cross-shaped guide groove, which, together with the cross guide block, achieves precise positioning and guidance, effectively avoiding deviation during the grooving process and ensuring the straightness and positional accuracy of the subsequent formal grooving.

[0021] The step-by-step grooving design is adopted, and the pre-grooving marks are finally covered by the working drill bit to achieve "mark-free" grooving, which improves the aesthetics of the decorative panel surface.

[0022] 2. Achieve efficient synchronous operation and continuous processing

[0023] It supports combined use and can complete the synchronous grooving of multiple parallel slots at one time according to actual needs, which greatly improves work efficiency.

[0024] During the grooving process, debris is automatically blown out to prevent debris accumulation from affecting the guidance and grooving quality, thus ensuring a continuous and stable processing process.

[0025] 3. Flexible operation and convenient adjustment

[0026] By combining and adjusting the installation mechanism, rapid assembly can be performed, and the spacing can be easily adjusted to meet the grooving requirements of decorative panels of different specifications.

[0027] The deflection drive shaft, angle adjustment drive shaft and other structures support fine-tuning of the distance and angle between the pre-grooving and grooving modules, enhancing the adaptability of the device to complex process requirements.

[0028] 4. Stable structure and easy installation

[0029] The device can be connected to external mobile equipment via a fixed mounting plate to achieve mechanized propulsion, freeing up operators' hands, reducing manpower burden, and improving the stability of movement.

[0030] The modular design makes the overall structure compact and the connection strong, ensuring stability and reliability during the grooving process.

[0031] 5. Improve the working environment and equipment maintainability

[0032] The filter design helps to prevent dust from escaping while removing chips, thus improving the working environment to some extent.

[0033] Each functional module is relatively independent, making assembly, disassembly, and maintenance simple and facilitating daily cleaning, upkeep, and parts replacement. Attached Figure Description

[0034] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0035] Figure 1 This is a three-dimensional structural diagram of a synchronous grooving device for installing interior decorative panels.

[0036] Figure 2 This is a three-dimensional structural diagram of the guide grooving mechanism in a synchronous grooving device for installing interior decorative panels.

[0037] Figure 3 for Figure 2 An enlarged schematic diagram of point a in the middle.

[0038] Figure 4 This is a three-dimensional structural diagram of the telescopic connecting column in a synchronous grooving device for installing interior decorative panels.

[0039] Figure 5 This is a three-dimensional structural diagram of a pre-grooving guide module in a synchronous grooving device for installing interior decorative panels.

[0040] Figure 6 This is a partial cross-sectional schematic diagram of the pre-grooving guide module in a synchronous grooving device for installing interior decorative panels.

[0041] Figure 7 for Figure 6 Enlarged diagram of point b in the middle.

[0042] 1-Support mounting bracket, 2-Fixed mounting plate, 3-Fixed mounting hole, 4-Telescopic connecting column, 5-Deflection mounting bracket, 6-Deflection drive shaft, 7-Deflection drive telescopic column, 8-Angle adjustment drive shaft, 9-Triangular rotating bracket, 10-Working mounting plate, 11-Pre-grooved drive component, 12-Cross guide block, 13-Drive lifting column, 14-Working drive component, 15-Working narrow-diameter drill bit, 16-Working wide-diameter drill bit, 17-Guide mounting cylinder, 18-Positioning guide hole, 19-Locking threaded cylinder, 20-Locking stud, 21-Guide mounting column, 22-Positioning guide column, 23-Pre-treated narrow-diameter drill bit, 24-Pre-treated wide-diameter drill bit, 25-Directional protrusion, 26-Tip, 27-Guide hole, 28-Filter screen, 29-First guide cavity, 30-Second guide cavity, 31-Guide pump, 32-Transition guide groove, 33-Turntable. Detailed Implementation

[0043] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0044] The following disclosure provides numerous different embodiments or examples for implementing various structures of the invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples. Such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed.

[0045] Example 1, please refer to Figure 1 , Figure 2 In this embodiment of the invention, a synchronous grooving device for installing interior decorative panels includes several sets of guide grooving mechanisms and a combined adjustment and installation mechanism in conjunction with the guide grooving mechanisms. The guide grooving mechanism includes a support mounting frame 1, a pre-grooving guide module and a grooving module. One end of the support mounting frame 1 is provided with a fixed mounting plate 2, and the fixed mounting plate 2 is provided with several fixed mounting holes 3.

[0046] Based on the number of interior decorative panels that need to be grooved simultaneously, select the corresponding number of guide grooving mechanisms to work in conjunction with the combined adjustment and installation mechanisms for combined installation.

[0047] After the guide grooving mechanism and the combined adjustment and installation mechanism are combined, the spacing of the guide grooving mechanism is adjusted by the combined adjustment and installation mechanism, thereby adjusting the spacing of the synchronous grooving.

[0048] After the assembly is completed, the mounting plate 2 is fixed to the externally installed mobile device through the mounting holes 3, freeing up the hands and allowing the grooving operation to be carried out synchronously by moving the mobile device.

[0049] Example 2, based on Example 1, please refer to... Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 7 In this embodiment of the invention, the pre-grooving guide module includes a deflection mounting frame 5 provided at the other end of the support mounting frame 1. A deflection drive shaft 6 is rotatably provided on the deflection mounting frame 5. A deflection drive telescopic column 7 is provided on the deflection drive shaft 6. An angle adjustment drive shaft 8 is provided at the outer end of the deflection drive telescopic column 7. A triangular rotating frame 9 is rotatably provided at both ends of the angle adjustment drive shaft 8. Two working mounting plates 10 are symmetrically connected to the bottom of the triangular rotating frame 9.

[0050] The angle of the deflection drive telescopic column 7 is adjusted by the deflection drive shaft 6, and the angle of the triangular rotating frame 9 is adjusted by the angle adjustment drive shaft 8, thereby adjusting the distance between the pre-grooving guide module and the grooving module.

[0051] A pre-grooving drive component 11 is provided on one working mounting plate 10. The pre-grooving drive component 11 is provided with a pre-processed narrow diameter drill bit 23 via a rotating shaft. A pre-processed wide diameter drill bit 24 is provided in the middle of the pre-processed narrow diameter drill bit 23. A cross guide block 12 is provided on one side of another working mounting plate 10. The two sides of the cross guide block 12 are provided with directional protrusions 25 in conjunction with the pre-processed wide diameter drill bit 24. The two ends of the cross guide block 12 are symmetrically provided with pointed tips 26.

[0052] The pre-grooving drive unit 11 drives the pre-processing narrow-diameter drill bit 23 and the pre-processing wide-diameter drill bit 24 to rotate synchronously, performing pre-grooving operations on the interior decorative panel to produce a cross-shaped guide groove. As the device moves, the cross guide block 12 is inserted into the cross-shaped guide groove. At this time, the directional protrusion 25 moves along the groove opened by the pre-processing wide-diameter drill bit 24, finally realizing the guiding movement of the device and ensuring the accuracy of subsequent grooving.

[0053] The cross guide block 12 has a second flow guide cavity 30 inside, and a first flow guide cavity 29 is provided in the working mounting plate 10 on one side of the cross guide block 12. The first flow guide cavity 29 is connected to the second flow guide cavity 30. The working mounting plate 10 has transition flow guide grooves 32 symmetrically arranged at both ends. The outer side of the transition flow guide groove 32 is covered with a filter screen 28. The inner side of the transition flow guide groove 32 is connected to the first flow guide cavity 29 through a flow guide pump 31. The tip 26 has a plurality of flow guide holes 27, and all flow guide holes 27 are connected to the second flow guide cavity 30.

[0054] The slotting module includes a drive lifting column 13 provided on one side of the support mounting frame 1. The end of the drive lifting column 13 is provided with a working drive component 14. The working drive component 14 is provided with a working narrow diameter drill bit 15 through a rotating shaft. A working wide diameter drill bit 16 is provided in the middle of the working narrow diameter drill bit 15.

[0055] As the device moves in a guiding manner, the working drive unit 14 drives the working narrow-diameter drill bit 15 and the working wide-diameter drill bit 16 to rotate synchronously, performing formal grooving operations on the interior decorative panel, covering the previously pre-grooved cross-shaped guide groove, and achieving traceless guide grooving operations.

[0056] At the same time, the guide pump 31 draws external air into the transition guide groove 32 through the filter screen 28, and then into the first guide cavity 29 through the guide pump 31, and then into the second guide cavity 30, and finally out through the guide hole 27, so as to blow out the debris in the cross-shaped guide groove in a timely manner, ensuring the continuity of the guide movement. At the same time, it can also blow out the debris during the pre-grooving and grooving operations, ensuring high-quality grooving.

[0057] Example 3, based on Example 2, please refer to... Figures 1-4 In this embodiment of the invention, the combined adjustment and installation mechanism includes a telescopic connecting column 4 and guide mounting cylinders 17 symmetrically arranged on the support mounting frame 1. Both ends of the telescopic connecting column 4 are provided with guide mounting columns 21 in conjunction with the guide mounting cylinders 17. A plurality of positioning guide columns 22 are provided at equal angles on the outer side of the guide mounting columns 21. Positioning guide holes 18 are provided on the inner side of the guide mounting cylinders 17 in conjunction with the positioning guide columns 22. Locking threaded cylinders 19 are provided through the outer side of the guide mounting cylinders 17. Locking studs 20 are provided in conjunction with the locking threaded cylinders 19. A turntable 33 is provided at the outer end of the locking studs 20.

[0058] When multiple sets of guide slotting mechanisms are assembled, the guide mounting post 21 is inserted into the guide mounting cylinder 17 with the cooperation of the positioning guide post 22 and the positioning guide hole 18. At this time, the turntable 33 on the guide mounting cylinder 17 is turned so that the locking stud 20 rotates with the locking threaded cylinder 19 to squeeze and lock the guide mounting post 21, thus completing the rapid assembly.

[0059] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0060] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A synchronous grooving device for installing interior decorative panels, characterized in that, It includes several sets of guide slotting mechanisms, and a combined adjustment and installation mechanism is provided in conjunction with the guide slotting mechanisms; The guide grooving mechanism includes a support mounting frame, a pre-grooving guide module, and a grooving module. One end of the support mounting frame is provided with a fixed mounting plate, and the fixed mounting plate is provided with a plurality of fixed mounting holes. The pre-grooved guide module includes a deflection mounting bracket at the other end of the support mounting bracket. A deflection drive shaft is rotatably mounted on the deflection mounting bracket. A deflection drive telescopic column is mounted on the deflection drive shaft. An angle adjustment drive shaft is mounted at the outer end of the deflection drive telescopic column. Triangular rotating frames are rotatably mounted at both ends of the angle adjustment drive shaft. Two working mounting plates are symmetrically connected to the bottom of the triangular rotating frames.

2. The synchronous grooving device for installing interior decorative panels according to claim 1, characterized in that, A pre-grooving drive is provided on a work mounting plate. The pre-grooving drive is equipped with a pre-treated narrow-diameter drill bit via a rotating shaft. A pre-treated wide-diameter drill bit is provided at the middle position of the pre-treated narrow-diameter drill bit.

3. The synchronous grooving device for installing interior decorative panels according to claim 2, characterized in that, Another working mounting plate has a cross guide block on one side. The cross guide block has directional protrusions on both sides to match the pre-treated wide-diameter drill bit. The two ends of the cross guide block have symmetrical pointed parts.

4. The synchronous grooving device for installing interior decorative panels according to claim 3, characterized in that, The cross guide block has a second flow guide cavity inside, and a first flow guide cavity is provided in the working mounting plate on one side of the cross guide block. The first flow guide cavity is connected to the second flow guide cavity. Transition flow guide grooves are symmetrically provided at both ends of the working mounting plate. A filter screen is provided on the outside of the transition flow guide grooves. The inside of the transition flow guide grooves is connected to the first flow guide cavity through a flow guide pump.

5. The synchronous grooving device for installing interior decorative panels according to claim 4, characterized in that, The tip is provided with a plurality of flow guide holes, all of which are connected to the second flow guide cavity.

6. The synchronous grooving device for installing interior decorative panels according to claim 1, characterized in that, The slotting module includes a drive lifting column set on one side of the support mounting frame, a working drive component set at the end of the drive lifting column, a working narrow-diameter drill bit set on the working drive component through a rotating shaft, and a working wide-diameter drill bit set in the middle of the working narrow-diameter drill bit.

7. The synchronous grooving device for installing interior decorative panels according to claim 1, characterized in that, The combined adjustment and installation mechanism includes telescopic connecting columns and guide mounting cylinders symmetrically arranged on the support mounting frame. Both ends of the telescopic connecting columns are equipped with guide mounting columns that cooperate with the guide mounting cylinders. Several positioning guide columns are arranged at equal angles on the outer side of the guide mounting columns, and positioning guide holes are arranged on the inner side of the guide mounting cylinders that cooperate with the positioning guide columns.

8. The synchronous grooving device for installing interior decorative panels according to claim 7, characterized in that, Each of the guide mounting cylinders has a locking threaded cylinder extending through its outer side, and each locking threaded cylinder is equipped with a locking stud, with a turntable at the outer end of the locking stud.

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