Cutting and grinding all-in-one machine

Abstract

The invention relates to the field of machining, in particular to a cutting and grinding all-in-one machine which comprises a cutting table, a workbench, a cross beam, a cutting head and a grinding head, the cutting table and the workbench are used for bearing workpieces to be machined, the cross beam can slide in the Y direction, and the cutting head and the grinding head are slidably connected to the cross beam in the X direction and used for machining the workpieces to be machined on the cutting table and the workbench correspondingly; the workbench comprises a fixed frame, a movable frame, a bearing component and a width adjusting component and is further provided with a material pushing component, a material pressing component and the like. In addition, a tool magazine, a water retaining component and other structures are further included. The cutting, grinding and polishing functions are integrated, the width of the workbench can be flexibly adjusted to adapt to the to-be-machined parts of different sizes, the to-be-machined parts can be stably supported, pushed and pressed, a tool magazine is arranged, tool changing is convenient, and water splashing is prevented through a water retaining component.

Description

Technical Field

[0001] This application relates to the field of machining, and in particular to a cutting and grinding integrated machine. Background Technology

[0002] In the field of machining, the processing of sheet metal parts is constantly evolving to meet various complex industrial needs. From simple cutting to today's high-precision cutting and grinding processes, advancements in processing equipment and technology have greatly improved product quality and production efficiency. Especially in industries requiring sheet metal cutting, such as construction decoration and machinery manufacturing, efficient and precise processing methods are paramount. Good processing equipment and methods ensure the aesthetics and performance of products, enhancing a company's market competitiveness and economic benefits.

[0003] Reference Figure 1 An opening is formed after a type of sheet material is cut, and the edges of the opening need to be ground.

[0004] In the past, a relatively simple support method was typically used to grind the edges of cut boards with openings. For example, a fixed-spaced support platform was used to place the board to be processed, but this method was only suitable for boards with openings of specific sizes. Another method involved using simple brackets and manually adjusting their positions to roughly match the size of the board opening, but this process was very cumbersome.

[0005] However, these existing technologies have significant drawbacks. When dealing with panels with openings of different sizes, fixed-spacing support platforms cannot be flexibly adjusted to accommodate various specifications, resulting in a narrow range of applications. While manually adjusting the brackets can handle some dimensional changes, the adjustment accuracy is difficult to guarantee, and the efficiency is low. Summary of the Invention

[0006] To accommodate plates with openings of various sizes, this application provides an integrated cutting and grinding machine.

[0007] This application provides a cutting and grinding integrated machine, which adopts the following technical solution: A cutting and grinding integrated machine includes a cutting table, a worktable, a crossbeam, and a processing head. The cutting table is used to press against the lower surface of the workpiece to support it. The worktable is located on one side of the cutting table along the Y-axis, which is horizontal. The worktable is used to press against the lower surface of the workpiece to support it. The crossbeam slides along the Y direction. The processing head is slidably connected to the crossbeam along the X-direction, which is horizontal and perpendicular to the Y-direction. The processing head is used to process the workpiece to be processed on the cutting table and the worktable.

[0008] By adopting the above technical solution, the cutting blade of the processing head is used to process the workpiece on the cutting table to create an opening in the sheet metal; the grinding wheel of the processing head is used to process the workpiece on the worktable to grind the edge of the opening. This achieves multi-functional integration, reduces workpiece handling distance, and facilitates automated and efficient production.

[0009] Preferably, the workbench includes a fixed frame, a movable frame, a support component, and a width adjustment component. The movable frame is slidably connected to the fixed frame. The supporting component is used to abut against the lower surface of the workpiece to support it. Two supporting components are provided: one is connected to a fixed frame, and the other is connected to a movable frame. The width adjustment component is used to drive the movable frame to slide in order to adjust the distance between the two supporting components.

[0010] By adopting the above technical solution, the cut plate with an opening is placed on the support component, and the width adjustment component moves to adjust the spacing between the support components based on the size of the opening, so that the edge of the opening extends out of the support component, so that the support component does not interfere with the grinding wheel, and the edge of the opening is ground.

[0011] Preferably, the width adjustment component includes a lead screw pair. The lead screw of the lead screw pair is rotatably connected to the fixed frame, and the nut of the lead screw pair is connected to the movable frame.

[0012] By adopting the above technical solution, the position of the movable frame can be precisely adjusted, thereby precisely adjusting the distance between the two supporting components.

[0013] Preferably, there are multiple lead screw pairs, and all lead screw pairs are spaced apart. The width adjustment component also includes a transmission mechanism. The transmission mechanism is connected to multiple lead screws so that all lead screws rotate synchronously.

[0014] By adopting the above technical solution, multiple lead screw pairs operate synchronously to drive the moving frame to slide, ensuring that all parts of the moving frame slide synchronously, especially when the moving frame is large, thus avoiding the moving frame from tilting.

[0015] Preferably, it also includes a pushing component and a pressing component. The supporting component is located between the pushing component and the pressing component. The pushing component is connected to a supporting component, and the pushing component is used to abut against the side surface of the workpiece. The pressing component is connected to another supporting component, and the pressing component is used to abut against the upper surface of the workpiece.

[0016] By adopting the above technical solution, the pushing component and the pressing component cooperate with each other to fix the workpiece to be processed on the supporting component, so as to ensure the smooth completion of processing.

[0017] Preferably, the pushing component is connected to the movable frame, and the pressing component is connected to the fixed frame.

[0018] Preferably, the supporting component includes a rubber sheet. The rubber sheet is used to abut against the lower surface of the workpiece.

[0019] By adopting the above technical solution, the workpiece to be processed can be stably placed on the supporting component, reducing the risk of the workpiece slipping off.

[0020] Preferably, it also includes a tool magazine. The tool magazine is provided in two parts: one tool magazine is located on one side of the worktable, and the other tool magazine is located on one side of the cutting table.

[0021] By adopting the above technical solution, the tool magazine can store various types of cutting tools (e.g., cutting discs and grinding wheels of different diameters), enabling automatic tool changing.

[0022] Preferably, it also includes a water-blocking component. The water-blocking component is located between the cutting table and the worktable, and the water-blocking component slides in the vertical direction.

[0023] By adopting the above technical solution, cutting fluid will be sprayed onto the machining position during the cutting and / or grinding process. The water-blocking component is used to block the splashing cutting fluid droplets, which is beneficial to environmental hygiene.

[0024] Preferably, a material clamping component is connected to the cutting table. The pressing component is used to press against the upper surface of the workpiece.

[0025] By adopting the above technical solution, the workpiece to be processed on the fixed cutting table can be fixed to ensure that the processing is completed smoothly.

[0026] In summary, this application includes at least one of the following beneficial technical effects: After cutting, the plate with the opening is placed on the support component. The width adjustment component can adjust the distance between the support components based on the size of the opening, so that the edge of the opening extends out of the support component, avoiding the support component from interfering with the grinding wheel, and completing the grinding of the edge of the opening. The width adjustment component uses a lead screw pair, which can precisely adjust the position of the moving frame, and thus precisely adjust the distance between the two supporting components; The multiple lead screw pairs of the width adjustment component operate synchronously through the transmission mechanism, which can drive the moving frame to slide synchronously in all parts, thus preventing the moving frame from tilting. The pushing component and the pressing component work together to fix the workpiece to be processed on the supporting component, ensuring that the processing is completed smoothly; The support component is made of rubber sheet, which helps to stably place the workpiece on the support component and reduces the risk of the workpiece slipping off; It enables multi-functional composites, reduces workpiece handling distances, and facilitates automated and efficient production. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the board material; Figure 2 This is a top view of the integrated cutting and grinding machine; Figure 3 This is a front view of the integrated cutting and grinding machine; Figure 4 This is a schematic diagram of the working head in yet another embodiment; Figure 5 This is a top view of the cutting table; Figure 6 This is a top view of the workbench; Figure 7 This is a side view of the workbench.

[0028] Explanation of reference numerals in the attached drawings: 1. Cutting table; 2. Worktable; 21. Fixed frame; 22. Moving frame; 23. Supporting component; 231. Rubber plate; 232. Support frame; 24. Width adjustment component; 241. Lead screw pair; 242. Transmission mechanism; 2421. Transmission shaft; 243. Drive source; 25. Pushing component; 251. Pushing cylinder; 252. Pushing block; 26. Positioning block; 3. Crossbeam; 4. Cutting head; 5. Grinding head; 61. Pressing component; 611. Pressing cylinder; 612. Pressing block; 62. Positioning component; 7. Tool magazine; 8. Water-blocking component; 81. Water-blocking plate. Detailed Implementation

[0029] The present application will be further described in detail below with reference to the accompanying drawings.

[0030] Reference Figure 2 and Figure 3 This application discloses a cutting and grinding integrated machine, including a cutting table 1, a worktable 2, a crossbeam 3, and a processing head.

[0031] The cutting table 1 is used to support the workpiece by contacting its lower surface. The worktable 2 is located on one side of the cutting table 1 along the Y-axis, which is horizontal. The worktable 2 is also used to support the workpiece by contacting its lower surface. The crossbeam 3 slides along the Y-axis. The cutting head 4 is slidably connected to the crossbeam 3 along the X-axis, which is horizontal and perpendicular to the Y-axis. The cutting head 4 is used to process the workpiece on the cutting table 1. The grinding head 5 is slidably connected to the crossbeam 3 along the X-axis. The grinding head 5 is used to process the workpiece on the worktable 2.

[0032] Reference Figure 4 A pressure member 61 is connected to the cutting table 1, which is used to press against the upper surface of the workpiece. A positioning member 62 is also connected to the cutting table 1 near the pressure member 61, which is used for the workpiece to press against. When the workpiece presses against the positioning member 62, the pressure member 61 will necessarily press against the upper surface of the workpiece.

[0033] The pressing component 61 includes a pressing cylinder 611 and a pressing block 612. The cylinder body of the pressing cylinder 611 is connected to the fixed frame 21 / (on the fixed frame 21) support frame 232; the piston rod of the pressing cylinder 611 extends and retracts vertically. The pressing block 612 is connected to the piston rod of the pressing cylinder 611, and the piston rod of the pressing cylinder 611 retracts so that the pressing block 612 abuts against / presses against the upper surface of the workpiece to be processed.

[0034] Preferably, the clamping cylinder 611 is a clamping air cylinder / clamping oil cylinder; the piston of the clamping air cylinder / clamping oil cylinder moves downward, driving the clamping block 612 to work in two steps (i.e. two strokes, the first stroke is the corner stroke, and the second stroke is the clamping stroke). Corner stroke: While pressing down, the corner guide rod is rotated at a certain angle (the angle is determined by the structure of the guide rod), so that the pressure block 612 rotates onto the workpiece to be processed; Clamping stroke: As the piston continues to move downward, the clamping block 612 applies a downward clamping force to the workpiece, completing the clamping process; The entire corner clamping process is now complete.

[0035] During unloading: the piston moves upward, and the pressure block 612 releases the workpiece upward; the piston continues to move upward, and the pressure block 612 moves upward while rotating back to its original position.

[0036] The saw blade on the cutting head 4 can perform straight cutting, chamfering, grooving and other processing operations on the plate on the cutting table 1.

[0037] The cutting table 1 has a T-slot, which is used to install and fix the vacuum chuck. The vacuum chuck is arranged on the upper surface of the cutting table 1 according to the process requirements. The sheet is placed on the vacuum chuck, and the sheet can be processed by the electric spindle head. By changing different BT40 tool holders, the sheet can be processed by drilling, grooving, rounding, grinding and other deep processing.

[0038] Reference Figure 2 and Figure 3 The crossbeam 3 slides relative to the ground along the Y direction. The processing head is slidably connected to the crossbeam 3 along the X direction, which is horizontal and perpendicular to the Y direction. The processing head is used to process the workpiece to be processed on the cutting table 1 and the workpiece to be processed on the worktable 2.

[0039] In one embodiment: the processing head includes a cutting head 4 and a grinding head 5.

[0040] The cutting head 4 is slidably connected to the crossbeam 3 along the X-direction, which is horizontal and perpendicular to the Y-direction; the cutting head 4 is used to process the workpiece on the cutting table 1. The grinding head 5 is slidably connected to the crossbeam 3 along the X-direction, and the grinding head 5 is used to process the workpiece on the worktable 2.

[0041] The integrated cutting and grinding machine also includes two X-axis moving parts. The cutting head 4 is connected to the crossbeam 3 via one X-axis moving part, and the grinding head 5 is connected to the crossbeam 3 via the other X-axis moving part.

[0042] The X-axis moving component includes an X-axis slide and an X-axis lead screw assembly 241. The X-axis slide is slidably connected to the crossbeam 3 along the X-axis, and the lead screw of the X-axis lead screw assembly 241 is rotatably connected to the crossbeam 3. The nut of the X-axis lead screw assembly 241 is connected to the X-axis slide. The motor drives the lead screw of the X-axis lead screw assembly 241 to rotate, thereby driving the X-axis slide to move. The X-axis slide is used for mounting the cutting head 4 / grinding head 5.

[0043] The cutting head 4 is designed with the following functional components: (1) Z-axis lifting assembly: quickly realizes the cutting motor to lift up and down in the vertical direction (Z-axis); (2) C-axis rotary assembly: The cutting motor rotates at +270º-270º perpendicular to the surface of the cutting table 1; (3) A-direction flipping component: The cutting motor can flip relative to the surface of the cutting table 1 from 0º to 90º, so that the cutting blade can cut the plate at any angle; (4) Plate thickness measuring component: installed on the left side of the A-axis rotating head, it can perform relative measurement of plate thickness; (5) Cutting motor components, on which a cutting blade of ∅350-∅450mm can be installed to cut the plate; (6) Photo taking assembly: installed on the top of the cutting head 4, it can take photos and arrange the 3600x2000mm plate.

[0044] The grinding head 5 is designed with the following functional components: (1) Z-axis lifting assembly: quickly realizes the electric spindle to lift up and down in the vertical direction; (2) Electric spindle assembly: includes electric spindle and BT tool holder assembly, which can realize different processing technology of sheet metal by automatically changing different BT tool holders; (3) Laser measuring component: installed at the Z-axis lifting assembly to measure the thickness of the plate.

[0045] The cutting and grinding machine also includes two tool magazines 7, one located on one side of the worktable 2 and the other on one side of the cutting table 1. The tool magazines 7 store various types of cutting tools (e.g., cutting discs and grinding wheels of different diameters), enabling automatic tool changing.

[0046] In another embodiment: The processing head is designed with the following functional components: (1) Z-axis lifting assembly: quickly realizes the main motor to lift up and down in the vertical direction; (2) C-axis rotary assembly: The main motor rotates at +270º-270º perpendicular to the surface of the cutting table 1; (3) A-direction flipping component: The main motor can flip relative to the surface of the cutting table 1 from 0º to 90º, so that the cutting blade can cut the plate at any angle; (4) Tool changing structure: The main motor (motor shaft) is detachably connected to the cutting blade or grinding wheel through the tool changing structure to process the workpieces on the cutting table 1 and the worktable.

[0047] There is only one tool magazine 7, and it is located on one side of the cutting table 1. The tool magazine 7 stores various types of cutting tools (e.g., cutting discs and grinding wheels of different diameters), enabling automatic tool changing.

[0048] In yet another embodiment: The processing head is designed with the following functional components: (1) Z-axis lifting assembly: quickly realizes the vertical lifting of the main motor and high-speed electric spindle; (2) C-axis rotary assembly: The main motor rotates at +270º-270º perpendicular to the surface of the cutting table 1; (3) A-direction flipping component: The main motor can flip relative to the surface of the cutting table 1 from 0º to 90º, so that the cutting blade can cut the plate at any angle; (4) Tool changing structure: The main motor (motor shaft) is detachably connected to a cutting blade or grinding wheel through the tool changing structure, so that the processing head can be used to process the workpieces on the cutting table 1 and the worktable. (5) High-speed electric spindle: The speed of the high-speed electric spindle is greater than that of the main motor. The high-speed electric spindle is used to drive the milling cutter to process the workpiece.

[0049] The cutting and grinding machine also includes a water-blocking component 8, which is located between the cutting table 1 and the worktable 2, and slides vertically.

[0050] The water-blocking component 8 includes a water-blocking plate 81. The water-blocking plate 81 slides on the guide rail driven by the lifting and lowering of the left and right side cylinders. When the water-blocking plate 81 is raised to its highest position: when the cutting table 1 is performing a cutting process, the worktable 2 can perform plate unloading; or when the worktable 2 is processing sheet metal, the cutting table 1 can simultaneously perform plate loading and unloading.

[0051] Reference Figure 5 and Figure 6 The workbench 2 includes a fixed frame 21, a movable frame 22, a support component 23, and a width adjustment component 24.

[0052] The fixed frame 21 is used to fix it to the ground. The movable frame 22 is slidably connected to the fixed frame 21 in the horizontal direction.

[0053] The supporting component 23 is used to abut against the lower surface of the workpiece to support it. There are two supporting components 23, one of which is connected to the fixed frame 21, and the other is connected to the movable frame 22.

[0054] The width adjustment component 24 is used to drive the movable frame 22 to slide in order to adjust the distance between the two supporting components 23. The width adjustment component 24 includes a lead screw pair 241 and a transmission mechanism 242.

[0055] The lead screw of lead screw pair 241 is parallel to the sliding direction of the movable frame 22, and the lead screw of lead screw pair 241 is rotatably connected to the fixed frame 21; the nut of lead screw pair 241 is fixedly connected to the movable frame 22. Multiple lead screw pairs 241 are spaced apart; the distribution direction of the multiple lead screw pairs 241 is horizontal and perpendicular to the sliding direction of the movable frame 22. In the attached figure, there are two lead screw pairs 241.

[0056] The transmission mechanism 242 is connected to all lead screw pairs 241 to ensure that all lead screw pairs 241 operate synchronously. In one embodiment: The transmission mechanism 242 includes a transmission shaft 2421, a transmission gear, and a connecting gear; The drive shaft 2421 is rotatably connected to the fixed frame 21, and the drive shaft 2421 is horizontal and perpendicular to the sliding direction of the movable frame 22; Multiple transmission gears are provided, and each transmission gear corresponds to a lead screw pair 241. The transmission gears are connected to the transmission shaft 2421. Multiple connecting gears are provided, and each connecting gear corresponds to a lead screw pair 241. The connecting gear is connected to the lead screw of the lead screw pair 241. Both the connecting gear and the transmission gear are bevel gears, with the connecting gear meshing with the transmission gear.

[0057] The width adjustment component 24 also includes a drive source 243. The drive source 243 can be a motor, or it can be a motor and a reducer. The drive source 243 can directly drive the lead screw of one lead screw pair 241 to rotate, and drive the other lead screw pairs 241 to operate through the transmission mechanism 242; preferably, the drive source 243 directly drives the transmission mechanism 242 to operate (for example, a motor drives the transmission shaft 2421 to rotate) so as to drive all lead screw pairs 241 to operate.

[0058] The supporting component 23 includes multiple rubber sheets 231. All rubber sheets 231 are laid flat and are used to abut against the lower surface of the workpiece to reduce the risk of the workpiece slipping.

[0059] The worktable 2 also includes a pusher component 25. The pusher component 25 is connected to the movable frame 22, and the pressing component 61 is connected to the fixed frame 21; and all supporting components 23 are located between the pusher component 25 and the pressing component 61. The pusher component 25 is used to abut against the side surface of the workpiece to be processed.

[0060] In one embodiment: the supporting component 23 further includes a support frame 232; the support frame 232 is connected to the fixed frame 21 / movable frame 22; the rubber plate 231 is connected to the upper surface of the support frame 232; The pushing component 25 is connected to the support frame 232 on the movable frame 22, and the pressing component 61 is connected to the support frame 232 on the fixed frame 21; The fixing frame 21 is connected to a positioning block 26, which is used to provide abutment for the workpiece to be processed.

[0061] The pushing component 25 includes a pushing cylinder 251 and a pushing block 252. The cylinder body of the pushing cylinder 251 is connected to the moving frame 22 / (on the moving frame 22) support frame 232; the extension and retraction direction of the piston rod of the pushing cylinder 251 is parallel to the sliding direction of the moving frame 22. The pushing block 252 is connected to the piston rod of the pushing cylinder 251, and the piston rod of the pushing cylinder 251 extends so that the pushing block 252 abuts / presses against the side surface of the workpiece to be processed, and the pushing block 252 pushes the workpiece to be processed to abut / press against the positioning block 26.

[0062] The pusher cylinder 251 uses a pneumatic / hydraulic cylinder.

[0063] The implementation principle of the integrated cutting and grinding machine in this application embodiment is as follows: The integrated cutting and grinding machine integrates cutting and grinding functions. Through the adjustable spacing support component 23 of the worktable 2, it can adapt to the processing of plates with different opening sizes. The cutting head 4 and grinding head 5 achieve precise position adjustment through Y-axis and X-axis moving components respectively. Combined with their respective functional components, they can complete various complex cutting and grinding tasks. The tool magazine 7 enables automatic tool changing, improving processing efficiency. Compared with traditional equipment that performs cutting and grinding separately, this integrated design reduces the floor space, improves production efficiency, and also ensures processing quality.

[0064] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cutting and grinding integrated machine, comprising a cutting table (1), a worktable (2), a crossbeam (3), and a processing head, The cutting table (1) is used to abut against the lower surface of the workpiece to support it. The worktable (2) is located on one side of the cutting table (1) along the Y direction, where the Y direction is horizontal. The worktable (2) is used to abut against the lower surface of the workpiece to support it. The crossbeam (3) slides along the Y direction. The processing head is slidably connected to the crossbeam (3) along the X direction, which is horizontal and perpendicular to the Y direction. The processing head is used to process the workpiece to be processed on the cutting table (1) and the workpiece to be processed on the worktable (2).

2. The integrated cutting and grinding machine according to claim 1, characterized in that, The workbench (2) includes a fixed frame (21), a movable frame (22), a supporting component (23), and a width-adjusting component (24). The movable frame (22) is slidably connected to the fixed frame (21). The supporting component (23) is used to abut against the lower surface of the workpiece to support the workpiece. There are two supporting components (23), one of which is connected to the fixed frame (21) and the other is connected to the movable frame (22). The width adjustment component (24) is used to drive the movable frame (22) to slide to adjust the distance between the two supporting components (23).

3. The integrated cutting and grinding machine according to claim 2, characterized in that, The width adjustment component (24) includes a lead screw pair (241). The lead screw of the lead screw pair (241) is rotatably connected to the fixed frame (21), and the nut of the lead screw pair (241) is connected to the movable frame (22).

4. The integrated cutting and grinding machine according to claim 3, characterized in that, Multiple lead screw pairs (241) are provided, and all lead screw pairs (241) are spaced apart. The width adjustment component (24) also includes a transmission mechanism (242). The transmission mechanism (242) is connected to multiple lead screws so that all lead screws rotate synchronously.

5. The integrated cutting and grinding machine according to claim 2, characterized in that, It also includes a pusher component (25) and a presser component (61). The supporting component (23) is located between the pushing component (25) and the pressing component (61). The pusher (25) is connected to a support (23), and the pusher (25) is used to abut against the side surface of the workpiece. The pressing component (61) is connected to another supporting component (23), and the pressing component (61) is used to abut against the upper surface of the workpiece.

6. The integrated cutting and grinding machine according to claim 5, characterized in that, The pushing component (25) is connected to the movable frame (22), and the pressing component (61) is connected to the fixed frame (21).

7. The integrated cutting and grinding machine according to claim 2, characterized in that, The supporting component (23) includes a rubber sheet (231). The adhesive plate (231) is used to abut against the lower surface of the workpiece.

8. The integrated cutting and grinding machine according to claim 1, characterized in that, It also includes the tool magazine (7). There are two tool magazines (7), one of which is located on one side of the worktable (2) and the other is located on one side of the cutting table (1).

9. The integrated cutting and grinding machine according to claim 1, characterized in that, It also includes a water-blocking component (8). The water-blocking component (8) is located between the cutting table (1) and the worktable (2), and the water-blocking component (8) slides in the vertical direction.

10. The integrated cutting and grinding machine according to claim 1, characterized in that, A pressing component (61) is connected to the cutting table (1). The pressing component (61) is used to press against the upper surface of the workpiece.

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