一种用于高低温冲击试验的构件热机械失效预警系统

By using a component thermomechanical failure early warning system, the response changes during high and low temperature impact tests are continuously analyzed. Criteria are constructed and combined with threshold judgment, which solves the problem of difficulty in identifying progressive anomalies in components in the existing technology, and realizes early warning and reliable failure identification.

CN122153542BActive Publication Date: 2026-07-17XIAMEN ZONGNENG INSTR CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAMEN ZONGNENG INSTR CO LTD
Filing Date
2026-05-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to identify gradual abnormal changes and failure precursors of components during high and low temperature impact tests in a timely manner. In particular, before the components reach significant failure, early anomalies manifest as coupled changes of multiple weak features, which are difficult to identify effectively through single-point results or final state results.

Method used

A component thermomechanical failure early warning system is provided, including a baseline determination module, a forward and reverse impact analysis module, a criterion construction module, a threshold determination module, and an early warning judgment module. By continuously analyzing the response changes of the tested component under different thermal shock paths, the system constructs criteria such as path asymmetry, total dwell drift, recovery hysteresis asymmetry, and irreversible cumulative cycle increment, and establishes thresholds in conjunction with healthy cycles to determine the early warning level and failure attribution type.

Benefits of technology

It can reflect the abnormal changes and failure precursors that gradually form in components under thermal shock at an earlier time, improving the timeliness, stability and comparability of abnormal identification in high and low temperature impact tests, and providing a reliable basis for test analysis.

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Abstract

本发明涉及可靠性试验监测技术领域,公开了一种用于高低温冲击试验的构件热机械失效预警系统,包括:基线确定模块,用于获取被测构件在参考温度下的物理响应量并确定初始响应基线值;正向冲击分析模块,用于确定正向路径各阶段驻留续漂量、热恢复时间和热机械残余偏移量;反向冲击分析模块,用于确定反向路径各阶段驻留续漂量、热恢复时间和热机械残余偏移量;判据构建模块,用于构建各预警判据;阈值确定模块,用于确定各判据阈值;预警判定模块,用于确定判据触发结果、预警等级和失效归因类型;结果输出模块,用于输出结果并冻结阈值基准。本发明实现了高低温冲击试验过程中热机械失效前兆的识别与预警。
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