A cutting and connecting integrated mechanism for high-speed wire body

Abstract

The present application relates to high-speed wire processing equipment technical field, especially to a kind of cutting, connecting integrated mechanism for high-speed wire body, including support slide rail and material loading platform, material loading platform includes movable seat and the support seat of being arranged in movable seat, support seat is equipped with the lifting seat that can be up and down activity and clamping assembly, lifting seat top is equipped with material receiving table;Support slide rail's side is equipped with wire fixed-length cutting mechanism and connecting mechanism;Wire fixed-length cutting mechanism includes wire pre-cutting module, insulating rubber sleeve cutting module, laser removal module and wire fine cutting module;Connecting mechanism includes wire shaping module, visual detection module, pressing connection module and wire body position adjustment module, under the cooperation of above each module and multiple material loading platforms, the wire on the connecting end of multiple wire bodies is cut simultaneously, and the wire on the connecting end of multiple wire bodies is respectively pressed and connected with the rubber core in different lower iron shell.

Description

Technical Field

[0001] This invention relates to the field of high-speed wire processing equipment, and in particular to an integrated mechanism for cutting and connecting high-speed wire bodies. Background Technology

[0002] High-speed cables, as key components in data transmission, are widely used in communication equipment, computers, and various electronic terminals. Their performance and reliability directly affect signal transmission quality. A typical high-speed cable structure usually includes a lower metal shell, a rubber core, an upper metal shell, and internal wire components. For example... Figure 24 and Figure 25 As shown, the wire body contains a pair of parallel conductors, each conductor's surface is covered with an insulating sheath, and then an insulating layer, an aluminum foil layer, and a ground wire are wrapped around it in sequence, forming an overall flat structure.

[0003] The assembly process of high-speed lines typically involves multiple steps, including: inserting the rubber core into the lower iron shell; processing the wire connection ends to meet the connection requirements with the rubber core and the lower iron shell; inserting the processed wire connection ends into the lower iron shell and connecting them to the rubber core; and finally, covering with the upper iron shell and welding it in place. The processing of the wire connection ends is particularly critical, involving multiple steps such as ground wire cutting and bending, peeling off the insulation layer and aluminum foil layer, removing the insulating sleeve, and cutting the wire to the specified length. Afterward, the wire must be aligned with the connection groove on the rubber core and reliably connected.

[0004] Currently, in high-speed line assembly equipment, the conductor cutting process and the conductor-to-core connection process are usually separated into two independent sections or completed by different equipment. Specifically, after the line body completes cutting processes such as insulation sleeve removal and conductor pre-cutting, it needs to be transferred by a robotic arm to another piece of equipment or another workstation for operations such as conductor flattening, visual positioning, pressing connection with the core, and fine-tuning of position. This segmented operation method has the following obvious drawbacks: additional transfer and positioning time is required between cutting and connection, affecting the overall production rhythm and making it difficult to achieve high-speed continuous assembly line operation; due to the separation of the two processes, the integration and automation of the entire assembly process are low, which is not conducive to the simultaneous and efficient processing of multiple lines. Therefore, an integrated cutting and connection mechanism for high-speed line bodies is provided to solve the above technical problems. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated cutting and connecting mechanism for high-speed line bodies, addressing the shortcomings of existing technologies, so as to solve the technical problem that the cutting and connecting processes in existing high-speed line assembly equipment cannot be carried out continuously.

[0006] To achieve the above objectives, the technical solution of the present invention is as follows: An integrated mechanism for cutting and connecting high-speed wires includes a support slide rail and multiple material carriers laterally movable on the support slide rail. Each material carrier includes a movable seat and a support seat on the movable seat. The support seat is equipped with a lifting seat that can move up and down and a clamping component for clamping the lifting seat to the top of its moving track. The top of the lifting seat is equipped with a receiving platform for carrying the lower iron shell, the rubber core, and the upper iron shell. The support seat is equipped with a pair of clamping components for clamping the wires. A wire fixed-length cutting mechanism and a connecting mechanism are installed on the side of the support slide rail. The wire length cutting mechanism includes a wire pre-cutting module for pre-cutting the wire, an insulation sleeve cutting module for removing the insulation sleeve on the surface of the wire root, a laser removal module for removing the residual insulation sleeve at the wire root, and a wire precision cutting module for precision cutting the wire. The connection mechanism includes a wire shaping module for flattening the surface of the wire, a visual inspection module for visually inspecting the connection end of the wire, a pressing connection module for pressing the connection end of the wire into the lower iron shell to connect the two, and a wire positioning module for adjusting the front and rear position of the wire connected to the lower iron shell. The pressing connection module presses the connection end of the wire into the lower iron shell to connect the two, and at the same time, it also presses the two wires into different connection grooves on the core respectively. The wire pre-cutting module, insulation sleeve cutting module, laser removal module, wire precision cutting module, wire shaping module, vision inspection module, pressing connection module, and line positioning module are arranged sequentially along the moving direction of the material loading platform.

[0007] The beneficial effects of this invention are as follows: When a cutting process is required for two wires, the material carrier carrying the wires is controlled to move laterally on the support slide rail. The movement stops when it reaches the pre-cutting position of the wire pre-cutting module. The wire pre-cutting module then operates to pre-cut the two wires at the connection end of the wires, cutting off the downward-sloping portions of the two wires, thus achieving the pre-cutting process. After the pre-cutting is completed, the material carrier carrying the wires continues to move laterally on the support slide rail until it reaches the cutting position of the insulating sleeve cutting module. The insulating sleeve cutting module then operates to remove the insulating sleeves from the root surfaces of the two wires, exposing all two wires at the connection end of the wires. After cutting, the carrier platform carrying the wire continues to move laterally on the support slide rail until it reaches the laser removal position of the laser removal module and stops. After the insulation sleeve on the surface of the two wires is removed by the insulation sleeve cutting module, a small amount of insulation sleeve will remain. Running the laser removal module can remove the remaining insulation sleeve on the surface of the wire root, improving the efficiency of insulation sleeve removal. After the remaining insulation sleeve is removed, the carrier platform carrying the wire continues to move laterally on the support slide rail until it reaches the precision cutting position of the wire precision cutting module and stops. Running the wire precision cutting module can then perform precision cutting on the two wires at the wire connection end, cutting the two wires to the specified length.

[0008] After the two wires on the connecting end of the wire body are cut to the specified length, the loading platform carrying the cut wire body moves laterally on the support slide rail. It stops when it aligns with the shaping position of the wire shaping module. The wire shaping module then flattens the surfaces of the two wires on the connecting end of the wire body. This flattening ensures that the wires can fully contact the adhesive core after being pressed into the connecting groove, improving the connection effect. After the two wires are flattened, the loading platform continues to move laterally on the support slide rail until it aligns with the inspection station of the vision inspection module. The vision inspection module then visually inspects the connecting end of the wire body on the loading platform to check if it is in the specified position and if it has been flattened by the wire shaping module. If the inspection is satisfactory, the subsequent connection process can proceed; otherwise, if the inspection fails... Skipping subsequent connection processes facilitates recycling and improves the quality of high-speed line processing. After passing inspection, the loading platform continues to move laterally on the support slide rail until it reaches the pressing position of the pressing connection module. The pressing connection module then presses the line connection end into the lower iron shell to connect and assemble them. Simultaneously, it presses the two wires into different connection slots on the core, completing the connection assembly between the wires and the core. After assembly, the loading platform continues to move laterally on the support slide rail until it reaches the adjustment position of the line positioning module. The line positioning module then adjusts the front and back positions of the line connected to the lower iron shell, ensuring that the connection end is placed in the designated position within the lower iron shell and the wires are placed in the designated positions within the connection slots, preventing incomplete connections.

[0009] By setting up a pair of clamping components, the loading platform can support two wires, and can simultaneously operate the aforementioned wire pre-cutting module, insulation sleeve cutting module, laser removal module, wire precision cutting module, wire shaping module, vision inspection module, pressing connection module, and wire positioning module, thereby performing the above processing steps sequentially on two wires on different loading platforms. By setting up multiple loading platforms in coordination, it is possible to simultaneously cut the wires on the connection ends of multiple wires, and press and connect the wires on the connection ends of multiple wires to the rubber cores in different lower iron shells, thereby improving the processing efficiency and automation smoothness of high-speed lines. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in this invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0011] Figure 1 This is a three-dimensional structural diagram of an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0012] Figure 2This is a schematic diagram of the material carrier platform in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0013] Figure 3 This is a schematic diagram of the clamping assembly in the material loading platform of the present invention.

[0014] Figure 4 This is a schematic diagram of the receiving platform in the material carrier of the present invention.

[0015] Figure 5 This is a schematic diagram of the clamping assembly in the material carrier of the present invention.

[0016] Figure 6 This is a schematic diagram of the wire pre-cutting module in an integrated mechanism for cutting and connecting high-speed wires according to the present invention.

[0017] Figure 7 This is a schematic diagram of the structure of the first clamping component in the wire pre-cutting module of the present invention.

[0018] Figure 8 This is a schematic diagram of the pre-cutting component in the wire pre-cutting module of the present invention.

[0019] Figure 9 This is a schematic diagram of the insulating sleeve cutting module in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0020] Figure 10 This is a schematic diagram of the cutting component in the insulating sleeve cutting module of the present invention.

[0021] Figure 11 For the present invention Figure 10 Enlarged view of part A in the image.

[0022] Figure 12 This is a schematic diagram of the laser removal module in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0023] Figure 13 This is a schematic diagram of the wire precision cutting module in an integrated mechanism for cutting and connecting high-speed wires according to the present invention.

[0024] Figure 14 This is a schematic diagram of the precision cutting component in the wire precision cutting module of the present invention.

[0025] Figure 15 This is a schematic diagram of the conductor shaping module in an integrated mechanism for cutting and connecting high-speed wires according to the present invention.

[0026] Figure 16 This is a partial structural diagram of the conductor shaping module in an integrated mechanism for cutting and connecting high-speed wires according to the present invention.

[0027] Figure 17 This is a schematic diagram of the pressing and connecting module in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0028] Figure 18 This is a partial structural diagram of the pressing and connecting module in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0029] Figure 19 This is a schematic diagram of the unlocking module in an integrated mechanism for cutting and connecting high-speed wire bodies according to the present invention.

[0030] Figure 20 This is a schematic diagram of the wire positioning module in an integrated mechanism for cutting and connecting high-speed wires according to the present invention.

[0031] Figure 21 This is a schematic diagram of the pressing component and the clamping component in the line positioning module of the present invention.

[0032] Figure 22 This is a schematic diagram of the structure of the first front and rear adjustment component in the line adjustment module of the present invention.

[0033] Figure 23 This is a partial structural diagram of the first front and rear adjustment components in the line body adjustment module of the present invention.

[0034] Figure 24 This is a schematic diagram of the high-speed line.

[0035] Figure 25 This is an exploded view of the high-speed line.

[0036] The reference numerals in the figures include: 21. Support rail; 2. Carrying platform; 22. Movable seat; 23. Guide rail; 24. Guide wheel; 25. Support seat; 26. Lifting seat; 27. Clamping assembly; 271. Receiving groove; 272. Slide rod; 273. Baffle; 274. First spring; 275. T-shaped tie rod; 276. Slot; 277. Clamping rod; 28. Discharge platform; 281. Glue core placement groove; 282. Upper iron shell placement groove; 29. ​​Assembly platform; 291. Lower iron shell placement groove; 292. Top 210. Material hole; 210. Material clamping platform; 2101. Material clamping groove; 211. Support block; 212. Clamping assembly; 2121. First fixing block; 2122. Wire feeding groove; 2123. Rotating shaft; 2124. Rotating block; 2125. Pressing end; 2126. Movable chamber; 2127. Fixing rod; 2128. Lifting rod; 2129. First sliding groove; 21210. Hinge shaft; 21211. Pressurized end; 21212. Connecting shaft; 21213. Second spring; 11. Wire length cutting mechanism; 111. Wire pre-cutting module; 1111. First support platform; 1112. First fixing frame; 1113. First clamping component; 11131. Upper cylinder; 11132. Lower cylinder; 11133. Upper movable plate; 11134. Lower movable plate; 11135. Pad; 11136. Wire pressing block; 11137. Positioning groove; 11138. Guide part; 1114. Pre-cutting assembly; 11141. Adjustment cylinder; 11142. Mounting base; 11143. First gripper cylinder; 11144. First upper movable block; 11145. First lower movable block; 11146. First upper cutter; 11147. First lower cutter; 11148. First collection tank; 11149. First suction pipe; 112. Insulating sleeve cutting module; 1121. Second support platform; 1122. Second clamping component; 1123. First transverse plate; 1124. First linear drive module; 1125. Cutting assembly; 11251. First mounting frame; 11252. Second upper movable block; 11253. Second lower movable block; 11254. Second linear drive module; 11255. Third linear drive module; 11256. Second upper cutter; 11257. Second lower cutter; 11258. Upper cutting edge; 11259. Lower cutting edge; 112510. Left cutter; 112511. Right cutter; 112512. Slag suction seat; 112513. Slag suction port; 112514. Second slag suction pipe; 113. Laser removal module; 1131. Third support platform; 1132. Third clamping component; 1133. Carbon dioxide laser cutter; 1134. Smoke extractor; 114. Wire precision cutting module; 1141. Fourth support platform; 1142. Fourth clamping component; 1143. Second transverse plate; 1144. Fourth linear drive module; 1145. Precision cutting assembly; 11451. Second mounting frame; 11452. Third upper movable block; 11453. Third lower movable block; 11454. Fifth linear drive module; 11455. Sixth linear drive module; 11456. Upper mounting block; 11457. Lower mounting block; 11458. Third upper cutter; 11459. Third lower cutter; 114510. Second collection tank; 114511. Third slag suction pipe; 12. Connecting mechanism; 121. Wire shaping module; 1211. Fifth support platform; 1212. Fixing base; 1213. Upper slider; 1214. Lower slider; 1215. Upper pressing block; 1216. Lower pressing block; 1217. Upper clamping block; 1218. Lower clamping block; 1219. Drive motor; 12110. Turntable; 12111. Push-pull rod; 12112. Connecting block; 12113. Second slide groove; 122. Vision inspection module; 123. Pressing connection module; 1231. Sixth support platform; 1232. Lifting cylinder; 1233. Lifting part; 1234. Support platform; 1235. First pressing cylinder; 1236. Connecting frame; 1237. Pressing block; 1238. Guide protrusion; 1239. Line pressing part; 12310. Wire pressing part; 124. Unlocking module; 1241. Seventh support platform; 1242. First cylinder; 1243. First support plate; 1244. Second fixing block; 1245. Hook groove; 125. Line positioning module; 1251. Eighth support platform; 1252. Second fixing frame; 1253. Pressing assembly; 12531. Second cylinder; 12532. Pressing plate; 1254. Pressing fixing assembly; 12541. Third cylinder; 12542. Second support plate; 12543. Pressing end; 1255. First front-to-back positioning assembly; 12551. Seventh linear drive module; 125 52. Mounting plate; 12553. Fourth cylinder; 12554. Connecting plate; 12555. Second gripper cylinder; 12556. Left clamping part; 12557. Right clamping part; 12558. Left clamping block; 12559. Right clamping block; 125510. Left stop block; 125511. Left spring; 125512. Right stop block; 125513. Right spring; 1256. Second front-rear adjustment assembly; 100. High-speed line; 1001. Lower iron shell; 10011. Lower pin end; 10012. Lower splicing part; 10013. Fastening end; 10014. Ground wire placement groove; 1002. Glue core; 10021. Socket; 10022. Splicing groove; 10023. Connecting groove; 10024. Guide groove; 10025. Injection hole; 1003. Upper iron shell; 10031. Upper pin end; 10032. Upper splicing part; 10033. Welding part; 1004. Line body; 10041. Conductor; 10042. Insulating sleeve; 10043. Insulation layer; 10044. Aluminum foil layer; 10045. Ground wire. Detailed Implementation

[0037] The following is a detailed description of an integrated cutting and connecting mechanism for high-speed wire bodies according to the present invention, with reference to the accompanying drawings.

[0038] High-speed line 100 is an existing product (such as...) Figure 24-25 As shown, the high-speed line 100 is mainly composed of a lower iron shell 1001, a rubber core 1002, an upper iron shell 1003, and a line body 1004. First, the rubber core 1002 is installed into the lower iron shell 1001. Then, the connecting end of the line body 1004 is installed into the lower iron shell 1001 and connected to the rubber core 1002. Finally, the upper iron shell 1003 is placed on the rubber core 1002 and welded to the lower iron shell 1001 to complete the assembly of the high-speed line 100.

[0039] Specifically, the lower iron shell 1001 has a lower pin end 10011 formed at the head end, a fastening end 10013 formed at the tail end for fastening the wire 1004, and lower splicing parts 10012 formed on both sides of the middle position of the lower iron shell 1001, which extend upward and are used to splice with the rubber core 1002; and a pair of ground wire placement grooves 10014 formed at the top of the tail end of the lower iron shell 1001.

[0040] The upper iron shell 1003 has an upper pin end 10031 formed at the head end, and welding parts 10033 are formed on both sides of the tail end of the upper iron shell 1003 for welding and fixing with the lower iron shell 1001. The upper iron shell 1003 has an upper splicing part 10032 that extends downward and is used to splice with the rubber core 1002 on both sides of the middle position of the upper iron shell 1003.

[0041] The head end of the core 1002 is formed with a socket 10021 for inserting the lower pin end 10011 and the upper pin end 10031. A pair of splicing grooves 10022 are formed in the middle of the core 1002. These splicing grooves 10022 are symmetrically arranged and are used for simultaneously embedding the lower splicing part 10012 and the upper splicing part 10032, meaning that the lower splicing part 10012 and the upper splicing part 10032, located on the same side, can be simultaneously embedded into the same splicing groove 10022. The tail end of the core 1002 is formed with a pair of connecting grooves 10023 for connecting with the wire body 1004. The head end of the core 1002 is also formed with a pair of vertically symmetrically arranged grooves, both connected to the socket 10021. The guide grooves 10024 are symmetrically arranged to guide the lower pin end 10011 and the upper pin end 10031 into the insertion hole 10021 respectively. The two sides of the middle position of the core 1002 are formed with injection holes 10025. The core 1002 is injection molded by injection molding process. During the injection molding process of the core 1002, the side frame (the side frame is injection molded together with the core 1002, but the material is different from that of the core 1002, the side frame is made of metal) is connected to the core 1002 through the injection holes 10025. After applying downward punching force to the core 1002, the side frame can be disengaged from the injection holes 10025.

[0042] The wire body 1004 is flat and its cross-section is similar to an ellipse. The wire body 1004 includes a pair of parallel conductors 10041. The outer surface of each conductor 10041 is covered with an insulating sleeve 10042. An insulating layer 10043 and an aluminum foil layer 10044 are arranged inside and outside the two insulating sleeves 10042. A pair of ground wires 10045 are provided between the insulating layer 10043 and the aluminum foil layer 10044. The pair of ground wires 10045 are respectively placed on both sides of the insulating layer 10043, that is, the ground wires 10045 and the conductors 10041 are at the same level.

[0043] The specific assembly steps for the aforementioned high-speed line 100 are as follows: The first step is to place the rubber core 1002 at an angle, with its head lower than its tail, directly above the lower iron shell 1001. At the same time, align the lower pin end 10011 at the head end of the lower iron shell 1001 with the guide groove 10024 below. Then, move the tilted rubber core 1002 upwards at an angle so that the lower pin end 10011 is inserted into the insertion hole 10021 at an angle through the guide groove 10024 below. Then, press the tilted rubber core 1002 to press its tail end into the lower iron shell 1001, and the inner side wall of the lower iron shell 1001 and the side wall of the tail end of the rubber core 1002 are press-fitted. At the same time, each lower splicing part 10012 is embedded into a different splicing groove 10022, completing the assembly of the rubber core 1002 and the lower iron shell 1001.

[0044] The second step involves placing the connected end of the processed wire 1004 into the fastening end 10013. Simultaneously, a pair of wires 10041 on the connected end of the wire 1004 are pressed into different connecting slots 10023, connecting the wires 10041 to the core 1002. A pair of ground wires 10045 placed on both sides of the insulation layer 10043 are placed into different ground wire placement slots 10014. Then, the fastening end 10013, which is in the open state, is pressed and deformed into a fastened state to press the connected end of the wire 1004, thereby achieving a fixed connection between the wire 1004 and the lower iron shell 1001, and completing the assembly of the wire 1004 and the lower iron shell 1001.

[0045] The third step involves tilting the upper metal shell 1003, with its head lower than its tail, directly above the rubber core 1002. Simultaneously, align the upper pin end 10031 at the head of the upper metal shell 1003 with the upper guide groove 10024. Then, move the tilted upper metal shell 1003 downwards, allowing the upper pin end 10031 to be inserted at an angle into the insertion hole 10021 through the upper guide groove 10024. Finally, adjust the tail end of the upper metal shell 1003... Press down until the welding part 10033 at the tail end of the upper iron shell 1003 contacts the tail end of the lower iron shell 1001. The upper iron shell 1003 covers the rubber core 1002, and each upper splicing part 10032 is embedded into a different splicing groove 10022. Finally, the welding part 10033 is welded to the tail end of the lower iron shell 1001, so that the upper iron shell 1003 and the lower iron shell 1001 are welded and fixed, thus completing the assembly of the high-speed line 100.

[0046] The assembly steps of the high-speed line 100 are completed by assembly equipment. During the assembly process, the connecting end of the line body 1004 needs to be processed before the connecting end of the line body 1004 can be connected to the core 1002. The specific processing steps of the connecting end of the line body 1004 include the following steps arranged in sequence: laser cutting of the ground wire 10045 (laser cutting of both sides of the aluminum foil layer 10044 to expose the two ground wires 10045), shaking and cutting of the insulation layer 10043 and the aluminum foil layer 10044, removal after cutting (exposing the insulating sleeve 10042 after removal), laser cutting of the surface of the insulating sleeve 10042, removal after cutting (exposing the conductor 10041 after removal), bending of the ground wire 10045, and fixed-length cutting of the conductor 10041.

[0047] This integrated cutting and connecting mechanism is one of the above processing steps. Specifically, it is used to cut the two wires 10041 at the connecting end of the line body 1004. After cutting, the wires 10041 and the core 1002 are connected and assembled. The cutting process is divided into pre-cutting and precision cutting. The two cutting steps are used to improve the cutting accuracy, so that when the line body 1004 is assembled with the lower iron shell 1001, the two wires 10041 can be accurately inserted into different connecting slots 10023. After the two ground wires 10045 at the connecting end of the wire 1004 are bent into the specified shape by the bending mechanism (not shown in the figure), they are transported to the cutting position of this integrated cutting and connecting mechanism to cut the two conductors 10041 at the connecting end of the wire 1004 to the specified size. Then, they are transported to the connecting position, where the connecting end of the wire 1004 is pressed to connect with the lower iron shell 1001, and the two conductors 10041 are pressed to connect with the rubber core 1002. The specific structure of this integrated cutting and connecting mechanism is described in detail below.

[0048] like Figure 1 As shown, an embodiment of the present invention for an integrated cutting and connecting mechanism for high-speed wires includes a support slide rail 21 and multiple material carriers 2 laterally movable on the support slide rail 21. The material carriers 2 are used to carry the lower iron shell 1001, the rubber core 1002, the upper iron shell 1003, and the wire 1004. A wire fixed-length cutting mechanism 11 and a connecting mechanism 12 are installed on the side of the support slide rail 21.

[0049] The wire length cutting mechanism 11 includes a wire pre-cutting module 111 for pre-cutting the wire 10041, an insulating sleeve cutting module 112 for removing the insulating sleeve 10042 on the root surface of the wire 10041 (the wire 10041 exposed at the connection end of the wire body 1004), a laser removal module 113 for removing the residual insulating sleeve 10042 at the root of the wire 10041, and a wire fine cutting module 114 for fine cutting the wire 10041. The connecting mechanism 12 includes a wire shaping module 121 for flattening the surface of the wire 10041, a visual inspection module 122 for visually inspecting the connecting end of the wire 1004, a pressing connecting module 123 for pressing the connecting end of the wire 1004 into the lower iron shell 1001 to connect the two, and a wire positioning module 125 for adjusting the front and rear position of the wire 1004 connected to the lower iron shell 1001. While pressing the connecting end of the wire 1004 into the lower iron shell 1001 to connect the two, the pressing connecting module 123 is also used to press the two wires 10041 into different connecting grooves 10023 on the core 1002 respectively.

[0050] The wire pre-cutting module 111, the insulating sleeve cutting module 112, the laser removal module 113, the wire precision cutting module 114, the wire shaping module 121, the vision inspection module 122, the pressing connection module 123, and the line positioning module 125 are arranged sequentially along the movement direction of the material loading platform 2.

[0051] After the connecting end of the wire body 1004 undergoes a series of processing steps, including laser cutting of the ground wire 10045, insulation layer 10043, and aluminum foil layer 10044, shaking cutting and removal after cutting, laser cutting of the surface of the insulating sleeve 10042, removal of the insulating sleeve 10042 after cutting, and bending of the ground wire 10045, the two ground wires 10045 at the connecting end of the wire body 1004 are bent into a specified shape. At the same time, the roots of the two conductors 10041 at the connecting end of the wire body 1004 are arranged horizontally, while the rest are arranged at a downward angle. After the cutting and removal process of the insulating sleeve 10042, the root surfaces of the two conductors 10041 are still wrapped by the insulating sleeve 10042, while the rest of the conductors 10041 arranged at a downward angle are exposed. When the two wires 10041 need to be cut, the loading platform 2 carrying the wire 1004 that has undergone the above-mentioned processing is controlled to move laterally on the support slide rail 21. It moves to the pre-cutting position of the wire pre-cutting module 111 and stops. The wire pre-cutting module 111 is then run to pre-cut the two wires 10041 at the connection end of the wire 1004, cutting off the downward-sloping portions of the two wires 10041, thus achieving the pre-cutting process of the wires 10041. After the pre-cutting is completed, the loading platform 2 carrying the wire 1004 continues to move laterally on the support slide rail 21 until it reaches the cutting position of the insulation sleeve cutting module 112. The insulation sleeve cutting module 112 is then run to remove the insulation sleeve 10042 from the root surface of the two wires 10041, exposing all two wires 10041 at the connection end of the wire 1004. After the cutting is completed, the loading platform 2 carrying the wire 1004 continues to move laterally on the support slide rail 21. The loading platform 2 of 004 ​​moves laterally on the support slide rail 21, stopping when it reaches the laser removal position of the laser removal module 113. After the insulating sleeves 10042 on the surfaces of the two wires 10041 are removed by the insulating sleeve cutting module 112, a small amount of insulating sleeves 10042 will remain. Running the laser removal module 113 can remove the remaining insulating sleeves 10042 on the surface of the root of the wires 10041, thus improving the efficiency of insulating sleeve removal. The efficiency of removal; after the residual insulating sleeve 10042 is removed, the material platform 2 carrying the wire body 1004 continues to move laterally on the support slide rail 21. After moving to the fine cutting position of the wire fine cutting module 114, it stops and runs the wire fine cutting module 114 to finely cut the two wires 10041 at the connection end of the wire body 1004, cutting the two wires 10041 to the specified length, so that they can be connected and assembled with the glue core 1002 later.

[0052] When the connecting end of line 1004 is cut and processed into the shape of... Figure 25After reaching the indicated length, the loading platform 2, carrying the cut wire 1004, moves laterally on the support slide rail 21 until it aligns with the shaping position of the wire shaping module 121. The wire shaping module 121 then flattens the surfaces of the two wires 10041 at the connecting end of the wire 1004. This flattening ensures that the wires 10041 can fully contact the adhesive core 1002 after being pressed into the connecting groove 10023, improving the connection effect. Once the two wires 1004... After being flattened, the loading platform 2 continues to move laterally on the support slide rail 21 until it aligns with the inspection station of the vision inspection module 122. The vision inspection module 122 then performs visual inspection on the connecting end of the wire 1004 on the loading platform 2, checking whether the connecting end of the wire 1004 is in the designated position and whether it has been flattened by the wire shaping module 121. If the inspection is satisfactory, the subsequent connection process can proceed. If the inspection is unsatisfactory, the subsequent connection process is skipped to facilitate rework. The receiving process improves the quality of high-speed line processing. After inspection, if the inspection is qualified, the material carrier 2 continues to move laterally on the support slide rail 21 until it is aligned with the pressing position of the pressing connection module 123 and then stops. The pressing connection module 123 is then run to press the connecting end of the wire body 1004 into the lower iron shell 1001 to connect and assemble the two. At the same time, the two wires 10041 are pressed into different connecting grooves 10023 on the core 1002, completing the connection of the wires 10041 and the core 1002. The core 1002 is connected and assembled. After assembly, the material carrier 2 continues to move laterally on the support slide rail 21 until it reaches the adjustment position of the line body adjustment module 125 and stops. The line body adjustment module 125 is then run to adjust the front and back positions of the line body 1004 connected to the lower iron shell 1001, so that the connecting end of the line body 1004 is placed in the designated position inside the lower iron shell 1001 and the wire 10041 is placed in the designated position inside the connecting groove 10023, so as to avoid incomplete connection.

[0053] like Figure 2 As shown, the loading platform 2 includes a movable seat 22 that is laterally movably mounted on the support slide rail 21. A control mechanism (not shown in the figure) for controlling the lateral movement of the movable seat 22 is provided between the support slide rail 21 and the movable seat 22. The control mechanism is existing technology and can be composed of a rack fixedly mounted on the support slide rail 21 and a gear rotatably mounted on the movable seat 22. The rack and the gear mesh, and when the drive gear rotates, the movable seat 22 can be controlled to move laterally on the support slide rail 21.

[0054] To ensure stable lateral movement of the movable seat 22 on the support slide rail 21, a guide rail 23 with the same length direction as the movable seat 22 is installed on the top of the support slide rail 21. The movable seat 22 is rotatably equipped with a pair of guide wheels 24, respectively positioned on both sides of the guide rail 23 and rolledly connected to it. By using the guide rail 23 to guide the movable seat 22, it ensures that the movable seat 22 always moves along a designated trajectory, improving the accuracy of movement and facilitating the subsequent precise assembly of the high-speed line 100.

[0055] The movable seat 22 is equipped with a support seat 25. The support seat 25 is equipped with a lifting seat 26 that can move up and down and a clamping component 27 for clamping the lifting seat 26 to the top of its moving track. The top of the lifting seat 26 is equipped with a receiving platform for carrying the lower iron shell 1001, the rubber core 1002 and the upper iron shell 1003. The lifting seat 26 is initially positioned at the top of its movement trajectory and is secured by the clamping assembly 27. When the lifting seat 26 is in its initial position, the movable seat 22 is controlled to move laterally and sequentially to the unloading stations of the core unloading module (not shown in the figure) and the lower iron shell unloading module (not shown in the figure). By operating the aforementioned unloading modules, the lower iron shell 1001 and the core 1002 are unloaded onto the same receiving platform. When a specified number of lower iron shells 1001 and cores 1002 are simultaneously carried on a loading platform 2, the loading platform 2 is controlled to continue moving laterally to transport both to the designated assembly station, where the lower iron shells 1001 and cores 1002 are assembled on the receiving platform. After assembly, the clamping assembly 27 is operated to unlock the lifting seat 26, and then the lifting seat 26 is controlled to move downwards to the lowest point to make way for the subsequent loading process of the line 1004.

[0056] In this embodiment, the receiving platform includes a feeding platform 28 installed on the top of the lifting seat 26. The top surface of the feeding platform 28 is formed with a pair of core placement slots 281 for placing cores 1002 and a pair of upper iron shell placement slots 282 for placing upper iron shells 1003. The pair of core placement slots 281 and the pair of upper iron shell placement slots 282 are symmetrically arranged based on the middle of the feeding platform 28. The receiving platform also includes a pair of placement parts installed on both sides of the feeding platform 28 for placing lower iron shells 1001.

[0057] When the movable seat 22 moves laterally with the receiving platform to align with the core feeding module and the lower iron shell feeding module in sequence, it cuts the lower iron shell 1001 and the core 1002 into the placement part and the core placement slot 281 in sequence. Then, it moves laterally with the receiving platform again to the assembly station of the assembly mechanism (not shown in the figure). The assembly mechanism is then used to assemble the core 1002 into the lower iron shell 1001.

[0058] The placement section, the core placement slot 281, and the upper iron shell placement slot 282 are all provided in pairs so that the material carrier 2 can transport the components of the two high-speed lines 100 at the same time, and can simultaneously assemble the components of the two high-speed lines 100 (i.e., the lower iron shell 1001, the core 1002, and the upper iron shell 1003), thereby improving the assembly efficiency.

[0059] The placement sections on both sides are symmetrically arranged based on the center of the feeding platform 28. A pair of clamping components 212, which are symmetrically arranged based on the center of the feeding platform 28 and used to clamp the wire body 1004, are installed on the support base 25. After the lower iron shell 1001, the rubber core 1002, and the upper iron shell 1003 are cut and blanked, the movable base 22 moves laterally with the support base 25 to the feeding station of the wire body 1004, and feeds the two wire bodies 1004 onto different clamping components 212. The clamping components 212 clamp the wire bodies 1004, which also provide support while clamping, so as to facilitate the subsequent processing of the wire bodies 1004.

[0060] By setting a pair of clamping components 212, the loading platform 2 can carry two wires 1004, and can simultaneously operate the above-mentioned wire pre-cutting module 111, insulation sleeve cutting module 112, laser removal module 113, wire precision cutting module 114, wire shaping module 121, vision inspection module 122, pressing connection module 123 and wire positioning module 125, so as to sequentially perform the above-mentioned processing steps on the two wires 1004 on different loading platforms 2; by setting multiple loading platforms 2 in cooperation, the wires 10041 on the connecting ends of multiple wires 1004 can be cut at the same time, and the wires 10041 on the connecting ends of multiple wires 1004 can be pressed and connected to the rubber cores 1002 in different lower iron shells 1001 respectively, which improves the processing efficiency and automation smoothness of high-speed lines.

[0061] The placement section includes an assembly table 29 and a clamping table 210 combined together. The top surface of the assembly table 29 is formed with a lower iron shell placement groove 291 for placing the lower iron shell 1001, and the top surface of the clamping table 210 is formed with a clamping groove 2101 for clamping the lower iron shell 1001 placed in the lower iron shell placement groove 291. After the lower iron shell cutting module (not shown in the figure) cuts the lower iron shell 1001 into the lower iron shell placement groove 291, it presses it to clamp the lower iron shell 1001 into the clamping groove 2101. By setting the clamping groove 2101, the lower iron shell 1001 is clamped and fixed, preventing the lower iron shell 1001 from coming out of the lower iron shell placement groove 291 during the subsequent assembly of the high-speed line 100, thus affecting the subsequent assembly process.

[0062] The placement part also includes a support block 211 for supporting the fastening end 10013 on the lower iron shell 1001; by setting the support block 211 to support the fastening end 10013, it is convenient to press the fastening end 10013 later, and after pressing and deformation, the connecting end of the line 1004 is fixed.

[0063] In addition, a top material hole 292 is formed at the bottom of the lower iron shell placement groove 291. After the high-speed line 100 is assembled on the assembly table 29, the top material rod in the top material device (not shown in the figure) passes through the top material hole 292 from bottom to top to push the high-speed line 100 out of the lower iron shell placement groove 291 and the clamping groove 2101, so that the high-speed line 100 can be taken away from the loading table 2.

[0064] like Figure 3 As shown, the locking assembly 27 includes a receiving groove 271 formed in the support base 25 and a slide rod 272 laterally slidable in the receiving groove 271. The end of the slide rod 272 away from the lifting seat 26 extends to the outside of the support base 25 and is equipped with a T-shaped pull rod 275 at this end. The side of the lifting seat 26 near the support base 25 is formed with a locking groove 276, and the end of the slide rod 272 near the lifting seat 26 is equipped with a locking rod 277 for engaging in the locking groove 276. By engaging the locking rod 277 with the locking groove 276, the lifting seat 26 is locked to the top of its movement trajectory. When a pulling force away from the lifting seat 26 is applied to the T-shaped pull rod 275, the slide rod 272 is pulled to slide laterally in the receiving groove 271, causing the locking rod 277 to disengage from the locking groove 276, thereby unlocking the lifting seat 26.

[0065] Additionally, a baffle 273 is installed on the slide rod 272 and placed in the receiving groove 271. A first spring 274 is wound around the slide rod 272. The first spring 274 is located on the side of the baffle 273 away from the lifting seat 26 and is used to apply a pushing force to the baffle 273 in the direction of the lifting seat 26. After the T-shaped pull rod 275 pulls the locking rod 277 out of the locking groove 276, the first spring 274 is compressed. When the force applied to the T-shaped pull rod 275 is stopped, the slide rod 272, the baffle 273, the T-shaped pull rod 275, and the locking rod 277 are pushed back to their original positions under the action of the compressed first spring 274.

[0066] like Figure 5As shown, the clamping assembly 212 includes a first fixing block 2121 disposed on the top of the support base 25 for supporting the wire 1004. The top surface of the first fixing block 2121 is formed with a wire feeding groove 2122 for placing the wire 1004. A rotating shaft 2123 with its axis arranged laterally is rotatably disposed on the first fixing block 2121. A rotating block 2124 is disposed on the rotating shaft 2123. The rotating block 2124 is formed with a clamping end 2125 for clamping the wire 1004 placed in the wire feeding groove 2122. The length direction of the rotating shaft 2123 is parallel to the length direction of the wire 1004 placed in the wire feeding groove 2122. The middle position of the rotating block 2124 is fixedly connected to the rotating shaft 2123. When force is applied to the rotating block 2124 to make it rotate, the clamping end 2125 swings around the rotating shaft 2123.

[0067] In addition, in order to control the pressing end 2125 to press or release the line 1004, a movable chamber 2126 is formed inside the support base 25. A fixed rod 2127 with a length direction parallel to the length direction of the rotating shaft 2123 is fixedly provided on the inner side wall of the movable chamber 2126. A vertically arranged lifting rod 2128 is provided inside the movable chamber 2126. The lifting rod 2128 is formed with a first sliding groove 2129 with a groove length arranged vertically. The fixed rod 2127 is slidably provided in the first sliding groove 2129. The top end of the lifting rod 2128 extends upward to the top of the support base 25. A hinge end is formed on the side of the rotating block 2124 away from the pressing end 2125. The top end of the lifting rod 2128 and the hinge end on the rotating block 2124 are hinged through a hinge shaft 21210. An upwardly extending pressure end 21211 is formed at the top end of the lifting rod 2128. After applying downward pressure to the pressure end 21211, the lifting rod 2128 moves downward on the fixed rod 2127. Under the action of the hinge shaft 21210, the top of the lifting rod 2128 rotates with the rotating block 2124, causing the pressing end 2125 to move away from the wire feeding groove 2122, thereby releasing the pressing end 2125 to facilitate position and angle adjustment of the line body 1004. The fixed rod 2127 is cylindrical, allowing it to rotate within the first sliding groove 2129. When the lifting rod 2128 is pressed to its lowest point, it will be slightly tilted to accommodate the downward movement of the hinge shaft 21210 and prevent jamming.

[0068] To achieve automatic upward reset of the lifting rod 2128, a connecting shaft 21212 positioned directly below the lifting rod 2128 is installed at the bottom of the movable chamber 2126. Inside the movable chamber 2126, a second spring 21213 is positioned between the lifting rod 2128 and the connecting shaft 21212. The two ends of the second spring 21213 are connected to the bottom end of the lifting rod 2128 and the connecting shaft 21212, respectively. When the lifting rod 2128 is pressed to its lowest point, the second spring 21213 is compressed. After the downward pressing force on the pressed end 21211 ceases, the compressed second spring 21213 pushes the lifting rod 2128 upward to reset, thereby pushing the rotating block 2124 to rotate in the opposite direction and reset, and finally, the pressing end 2125 re-presses the line 1004.

[0069] like Figure 6-7 As shown, the wire pre-cutting module 111 includes a first support platform 1111 located beside the support slide rail 21 and a first clamping component 1113 mounted on the first support platform 1111. The first clamping component 1113 is used to clamp and position the connecting end of the wire 1004 to be pre-cut. The first support platform 1111 is equipped with a pre-cutting component 1114 for pre-cutting the two wires 10041 on the connecting end of the wire 1004. The loading platform 2 is controlled to move laterally until it is aligned with the first clamping component 1113. Then, the first clamping component 1113 is operated first to clamp the connecting ends of the two wires 1004 on the loading platform 2 simultaneously. After clamping, the pre-cutting component 1114 is operated to pre-cut the two wires 10041 on the connecting end of the wire 1004.

[0070] In this embodiment, a first fixed frame 1112 is mounted on the first support platform 1111. The first clamping component 1113 includes an upper cylinder 11131 mounted on the first fixed frame 1112 and a lower cylinder 11132 mounted on the first support platform 1111. The upper cylinder 11131 and the lower cylinder 11132 are arranged vertically with their telescopic rod ends facing each other. A lower movable plate 11134 is mounted on the telescopic rod end of the lower cylinder 11132, and an upper movable plate 11133 is mounted on the telescopic rod end of the upper cylinder 11131. The lower cylinder 11132 and the upper cylinder 11131 operate simultaneously, thereby controlling the lower movable plate 11134 and the upper movable plate 11133 to move closer to or further away from each other.

[0071] The lower movable plate 11134 is equipped with a pair of pads 11135, and the upper movable plate 11133 is equipped with a pair of clamping blocks 11136 for cooperating with different pads 11135 to clamp the connecting end of the line 1004. The pair of clamping blocks 11136 and the pair of pads 11135 are arranged vertically and vertically respectively, and the lateral movement trajectory of the connecting end of the line 1004 is located between the clamping blocks 11136 and the pads 11135.

[0072] After the movable seat 22 moves laterally to the designated pre-cut position with the two wires 1004 clamped by the clamping assembly 212, the connecting ends of the two wires 1004 are respectively placed between different pressure blocks 11136 and pads 11135. At this time, the lower cylinder 11132 and the upper cylinder 11131 are operated to control the lower movable plate 11134 and the upper movable plate 11133 to move closer to each other, and the pads 11135 and the pressure blocks 11136 to move closer to each other to clamp the connecting ends of the wires 1004. After clamping, the pre-cutting assembly 1114 is operated to pre-cut the two wires 10041 on the connecting ends of the wires 1004. By clamping first and then cutting, the accuracy of cutting is improved, and the position of the connecting ends of the wires 1004 is avoided from shifting during the cutting process.

[0073] Each pad 11135 has a positioning groove 11137 formed on its top surface for positioning the connecting end of the thread 1004. When the pad 11135 and the pressure block 11136 clamp the connecting end of the thread 1004, the connecting end of the thread 1004 is placed in the positioning groove 11137. The positioning groove 11137 positions the connecting end of the thread 1004 so that when cutting the connecting end of different threads 1004, it is placed in the designated cutting position without the need to adjust parameters.

[0074] Each pad 11135 is formed with a pair of guide portions 11138 respectively placed on both sides of the positioning groove 11137. The guide portions 11138 are used to guide the connecting end of the line 1004 into the positioning groove 11137. The edges of the two guide portions 11138 that are close to each other are formed with bevels. During the upward movement of the pad 11135, the bevels on the guide portions 11138 guide the connecting end of the line 1004 into the positioning groove 11137, thus preventing the connecting end of the line 1004 from failing to automatically enter the positioning groove 11137.

[0075] like Figure 8 As shown, the pre-cutting assembly 1114 includes an adjusting cylinder 11141 mounted on the first support platform 1111 and arranged horizontally. The end of the telescopic rod of the adjusting cylinder 11141 is away from the lower cylinder 11132. A mounting seat 11142 is mounted on the end of the telescopic rod of the adjusting cylinder 11141. The mounting seat 11142 is equipped with a first gripper cylinder 11143 with two gripper ends arranged vertically. A first upper movable block 11144 and a first lower movable block 11145 are respectively mounted on the two gripper ends of the first gripper cylinder 11143. By operating the first gripper cylinder 11143, the vertically arranged first upper movable block 11144 and first lower movable block 11145 can be controlled to move towards or away from each other.

[0076] A pair of first upper cutters 11146 are installed on the side of the first upper movable block 11144 near the first clamping member 1113, and a pair of first lower cutters 11147 are installed on the side of the first lower movable block 11145 near the first clamping member 1113. The pair of first upper cutters 11146 and the pair of first lower cutters 11147 are arranged vertically in correspondence.

[0077] The bottom ends of a pair of first upper cutters 11146 are respectively aligned with the top ends of different first lower cutters 11147. Both the bottom ends of the first upper cutters 11146 and the top ends of the first lower cutters 11147 are provided with cutting edges. The telescopic rod of the adjusting cylinder 11141 is in the extended state. When the first clamping component 1113 clamps the connecting end of the line 1004, the adjusting cylinder 11141 is activated, and its telescopic rod retracts to control the mounting base 11142 to slide laterally towards the first clamping component 1113. The first gripper cylinder 11143 carries the first upper cutter 11146 and the first lower cutter 11147... The first cutter 11147 moves towards the connection end of the wire 1004. After the first upper cutter 11146 and the first lower cutter 11147 are aligned with the cutting position on the wire 10041, the first gripper cylinder 11143 is activated to control the first upper movable block 11144 and the first lower movable block 11145 to move towards each other. The first upper cutter 11146 and the first lower cutter 11147 move closer to each other and cut off part of the wire 10041 on the connection end of the two wires 1004 through the cutting edge, thus realizing the automatic pre-cutting process.

[0078] In addition, a pair of first collection grooves 11148 are formed on the top of the first lower movable block 11145, and the opening of each first collection groove 11148 is aligned with a different first lower cutter 11147. A pair of first suction pipes 11149 are installed on the side of the first lower movable block 11145 for communicating with different first collection grooves 11148 respectively. The first suction pipes 11149 are connected to the air extraction device (not shown in the figure).

[0079] The control mounting base 11142 slides laterally towards the first clamping component 1113. The mounting base 11142, along with the first upper cutter 11146 and the first lower cutter 11147, moves towards the connection end of the wire 1004. When the first upper cutter 11146 and the first lower cutter 11147 are aligned with the cutting position on the wire 10041, the wire 10041 to be cut is placed directly above the first collection tank 11148. When the control first upper movable block 11144 and the first lower movable block 11145 move towards each other, part of the wire 10041 is cut off. The cut wire 10041 falls into the first collection tank 11148. Then, the air extraction device is activated, and the cut wire 10041 residue is sucked away through the first slag suction pipe 11149 for recycling.

[0080] like Figure 9 As shown, the insulating sleeve cutting module 112 includes a second support platform 1121 located beside the support slide rail 21 and a second clamping component 1122 mounted on the second support platform 1121. The second clamping component 1122 is used to clamp and position the connecting end of the wire 1004 to be cut. The second support platform 1121 is equipped with a first transverse plate 1123 that can slide laterally toward or away from the second clamping component 1122. It is also equipped with a first linear drive module 1124 for driving the first transverse plate 1123 to slide laterally. The first transverse plate 1123 is equipped with a cutting assembly 1125 for cutting the insulating sleeve 10042 on the root surface of the wire 10041.

[0081] After the wire pre-cutting module 111 cuts a portion of the wire 10041 at the connecting end of the wire 1004, the loading platform 2 is controlled to move laterally until it aligns with the second clamping component 1122. The second clamping component 1122 is then activated to simultaneously clamp the two wires 1004 on the loading platform 2. After clamping, the first linear drive module 1124 is activated to control the first transverse plate 1123 to slide laterally towards the second clamping component 1122. The first transverse plate 1123, carrying the cutting component 1125, moves towards the connecting end of the wire 1004. The cutting assembly 1125 moves in the direction of the wire 10041 until it is aligned with the designated cutting position on the insulating sleeve 10042. Then, the cutting assembly 1125 is run to cut the insulating sleeve 10042 on the root surface of the wire 10041. After cutting, the first linear drive module 1124 controls the first transverse plate 1123 to slide laterally away from the second clamping component 1122. The first transverse plate 1123 moves laterally with the cutting assembly 1125 to pull the cut insulating sleeve 10042 off the wire 10041, thus realizing the automatic cutting process.

[0082] The second clamping component 1122 has the same structure and operation mode as the first clamping component 1113. Both are used to clamp and position the connecting end of the line 1004 to prevent displacement. They will not be described in detail here.

[0083] The first linear drive module 1124 is existing technology, specifically including a servo motor mounted on the second support platform 1121. The output shaft of the servo motor is equipped with a threaded rod whose length direction is consistent with the movement direction of the first transverse plate 1123. The first transverse plate 1123 is equipped with a threaded sleeve that is threadedly connected to the threaded rod. By operating the servo motor, the threaded rod is driven to rotate, and the threaded engagement between the threaded rod and the threaded sleeve drives the first transverse plate 1123 to move laterally.

[0084] like Figure 10-11 As shown, the cutting assembly 1125 includes a first mounting frame 11251, a second upper movable block 11252 slidably disposed on the first mounting frame 11251, and a second lower movable block 11253 slidably disposed on the first mounting frame 11251. The second upper movable block 11252 and the second lower movable block 11253 are arranged vertically and can slide towards or away from each other. The second upper movable block 11252 is mounted on the side near the second clamping member 1122. A pair of second upper cutters 11256 are provided, and a pair of second lower cutters 11257 are installed on the side of the second lower movable block 11253 near the second clamping member 1122. The pair of second upper cutters 11256 and the pair of second lower cutters 11257 are arranged vertically in correspondence. Each second upper cutter 11256 has a pair of semi-circular upper cutting edges 11258 formed at its bottom cutting edge, and each second lower cutter 11257 has a pair of semi-circular lower cutting edges 11259 formed at its top cutting edge.

[0085] After the second clamping component 1122 clamps the wire 1004, the first linear drive module 1124 controls the first transverse plate 1123 to slide laterally towards the second clamping component 1122. The first transverse plate 1123, carrying the second upper cutter 11256 and the second lower cutter 11257, moves towards the connection end of the wire 1004. After the second upper cutter 11256 and the second lower cutter 11257 are aligned with the root of the conductor 10041 on the connection end of the wire 1004 (i.e., the position for cutting the insulating sleeve 10042), the second upper movable block 11252 and the second lower movable block 11253 are controlled to slide towards each other. The upper cutting blade 11256 and the second lower cutting blade 11257 approach each other to cut the insulating sleeve 10042 on the surface of the wire 10041. After the bottom edge of the second upper cutting blade 11256 contacts the top edge of the second lower cutting blade 11257, the semi-circular upper cutting edge 11258 and the semi-circular lower cutting edge 11259 combine to form a circular through hole for accommodating the wire 10041. A pair of circular through holes are provided so that when the insulating sleeve 10042 is cut, the two wires 10041 are respectively placed in the circular through holes. By setting the semi-circular upper cutting edge 11258 and the semi-circular lower cutting edge 11259, the cutting edge is prevented from damaging the wire 10041.

[0086] After the insulating sleeve 10042 is cut, the first linear drive module 1124 is run to control the first transverse plate 1123 to slide laterally away from the second clamping component 1122. The first transverse plate 1123, along with the second upper cutter 11256 and the second lower cutter 11257, can pull the cut insulating sleeve 10042 off the wire 10041 of the line body 1004, thus realizing the automatic cutting process of the insulating sleeve 10042.

[0087] The first mounting frame 11251 is equipped with a second linear drive module 11254 for driving the second upper movable block 11252 to slide up and down, and a third linear drive module 11255 for driving the second lower movable block 11253 to slide up and down. The second linear drive module 11254, the third linear drive module 11255 and the first linear drive module 1124 have the same structure and the same operation mode, and will not be described in detail here.

[0088] On the side of the second lower movable block 11253 near the second clamping member 1122, a left cutter 112510 and a right cutter 112511 are also installed, symmetrically arranged based on the cutting edge of the second lower cutter 11257. Both the left cutter 112510 and the right cutter 112511 have arc-shaped cutting edges on their adjacent sides. During the cutting process of the insulating sleeve 10042 on the surface of the conductor 10041 by the adjacent second upper cutter 11256 and the second lower cutter 11257, the left cutter 112510 and the right cutter 112511 cut the side of the insulating sleeve 10042. The cutting efficiency is improved by setting the left cutter 112510 and the right cutter 112511.

[0089] A pair of slag suction seats 112512 are installed on the top of the second lower movable block 11253. Each slag suction seat 112512 has a slag suction chamber formed inside. Each slag suction seat 112512 has a slag suction port 112513 formed on the side near the second clamping member 1122 for communicating with the slag suction chamber. The slag suction port 112513 on each slag suction seat 112512 is respectively aligned with the top edge of the second lower cutter 11257. Each slag suction seat 112512 is equipped with a second slag suction pipe 112514 for communicating with the slag suction chamber. The second slag suction pipe 112514 is connected to the air extraction device (not shown in the figure).

[0090] The first transverse sliding plate 1123 is controlled to slide laterally towards the second clamping component 1122. The first transverse sliding plate 1123, along with the second upper cutter 11256 and the second lower cutter 11257, moves towards the connection end of the wire 1004. This movement continues until the second upper cutter 11256 and the second lower cutter 11257 are aligned with the cutting position of the insulating sleeve 10042. Then, the second upper movable block 11252 and the second lower movable block 11253 are controlled to move closer to each other, bringing the second upper cutter 11256 and the second lower cutter 11257 closer together to cut the insulating sleeve 1 on the surface of the wire 10041. 0042 is cut off. After cutting, the first linear drive module 1124 is activated to control the first transverse plate 1123 to slide laterally away from the second clamping component 1122. The first transverse plate 1123, along with the second upper cutter 11256 and the second lower cutter 11257, can pull the cut insulating sleeve 10042 off the conductor 10041 of the line body 1004. The removed insulating sleeve 10042 falls to the bottom of the slag suction chamber through the slag suction port 112513. Then, the air extraction device is activated, and the removed insulating sleeve 10042 is sucked away through the second slag suction pipe 112514 for recycling.

[0091] like Figure 12As shown, the laser removal module 113 includes a third support platform 1131 located beside the support slide rail 21. The third support platform 1131 is equipped with a third clamping component 1132 for clamping the wire 1004, and also equipped with a carbon dioxide laser cutter 1133 for removing the insulating sleeve 10042 remaining at the root of the wire 10041. The third clamping component 1132 is located below the carbon dioxide laser cutter 1133, and the laser emitting head on the carbon dioxide laser cutter 1133 is arranged downwards and positioned directly above the movement trajectory of the connection end of the wire 1004.

[0092] After the movable seat 22 moves laterally with the clamped wire 1004 to the designated laser removal position, the connecting end of the wire 1004 is positioned directly below the laser emitter of the CO2 laser cutter 1133. The CO2 laser cutter 1133 then operates, emitting laser light to remove the residual insulating sleeve 10042 at the root of the wire 10041, facilitating subsequent assembly and connection of the wire 10041 and the insulating core 1002. Furthermore, before laser removal, the connecting end of the wire 1004 is clamped by the third clamping component 1132 before laser removal continues, preventing displacement of the connecting end during the removal process and improving the accuracy of laser removal.

[0093] The first support platform 1111 is equipped with a smoke extractor 1134 for removing smoke. During laser cutting, the smoke extractor 1134 is operated to remove the smoke generated during the cutting process. The smoke extractor 1134 and the carbon dioxide laser cutter 1133 are existing technologies and will not be described in detail here.

[0094] like Figure 13 As shown, the wire precision cutting module 114 includes a fourth support platform 1141 located beside the support slide rail 21 and a fourth clamping component 1142 mounted on the fourth support platform 1141. The fourth clamping component 1142 is used to clamp the connecting end of the wire 1004. The fourth support platform 1141 is equipped with a second transverse plate 1143 that can slide laterally toward or away from the fourth clamping component 1142. It is also equipped with a fourth linear drive module 1144 for driving the second transverse plate 1143 to slide laterally. The second transverse plate 1143 is equipped with a precision cutting component 1145 for precision cutting the two wires 10041 on the connecting end of the wire 1004.

[0095] After the laser removal module 113 removes the residual insulating sleeve 10042 on the surface of the wire 10041, the loading platform 2 is controlled to move laterally until it aligns with the fourth clamping component 1142. The fourth clamping component 1142 is then activated to clamp the two wires 1004 on the loading platform 2 simultaneously. Then, the fourth linear drive module 1144 is activated to control the second transverse plate 1143 to slide laterally towards the fourth clamping component 1142. The second transverse plate 1143, along with the precision cutting component 1145, moves towards the connection end of the wire 1004. When the cutting end of the precision cutting component 1145 is aligned with the designated cutting position on the wire 10041, the precision cutting component 1145 is activated again to achieve precise cutting of the wire 10041.

[0096] The fourth clamping component 1142 has the same structure and operation mode as the first clamping component 1113 mentioned above. Both are used to clamp and position the connecting end of the line 1004 to prevent displacement. They will not be described in detail here.

[0097] like Figure 14 As shown, the precision cutting assembly 1145 includes a second mounting frame 11451, a third upper movable block 11452 slidably disposed on the second mounting frame 11451, and a third lower movable block 11453 slidably disposed on the second mounting frame 11451. The third upper movable block 11452 and the third lower movable block 11453 are arranged vertically and can slide towards or away from each other. The third upper movable block 11452 is equipped with an upper mounting block 11456, and the third lower movable block 11453 is equipped with a lower mounting block 11457. A pair of third upper cutters 11458 are mounted on the side of the upper mounting block 11456 near the fourth clamping member 1142, and a pair of third lower cutters 11459 are mounted on the side of the second lower movable block 11453 near the fourth clamping member 1142. The pair of third upper cutters 11458 and the pair of third lower cutters 11459 are arranged vertically in correspondence.

[0098] After the fourth clamping component 1142 clamps the wire 1004, the fourth linear drive module 1144 controls the second transverse plate 1143 to slide laterally towards the fourth clamping component 1142. The second transverse plate 1143, along with the third upper cutter 11458 and the third lower cutter 11459, moves towards the connection end of the wire 1004. After the third upper cutter 11458 and the third lower cutter 11459 have reached the precise cutting position on the wire 10041, the third upper movable block 11452 and the third lower movable block 11453 are controlled to slide towards each other. The third upper cutter 11458 and the third lower cutter 11459 move closer to each other to cut off the excess part of the head of the wire 10041, thereby realizing the automatic cutting process of the wire 10041.

[0099] The first mounting frame 11251 is equipped with a fifth linear drive module 11454 for driving the third upper movable block 11452 to slide up and down, and a sixth linear drive module 11455 for driving the third lower movable block 11453 to slide up and down. The fifth linear drive module 11454, the sixth linear drive module 11455 and the first linear drive module 1124 have the same structure and operate in the same way, and will not be described in detail here.

[0100] A pair of second collection grooves 114510 are formed on the top of the lower mounting block 11457. The opening of each second collection groove 114510 is aligned with a different third lower cutter 11459. A pair of third suction pipes 114511 are installed on the side of the lower mounting block 11457 for communicating with different second collection grooves 114510 respectively. The third suction pipes 114511 are connected to the air extraction equipment (not shown in the figure).

[0101] When the third upper cutter 11458 and the third lower cutter 11459 are both aligned with the cutting position on the wire 10041, the wire 10041 to be cut is placed directly above the second collection tank 114510. When the third upper cutter 11458 and the third lower cutter 11459 are controlled to move closer to each other, the excess wire 10041 is cut off. The cut wire 10041 falls into the second collection tank 114510. Then, the air extraction equipment is run, and the cut wire 10041 residue is sucked away through the third slag suction pipe 114511 for recycling.

[0102] like Figure 15-16As shown, the conductor shaping module 121 includes a fifth support platform 1211 mounted on the side of the support slide rail 21 and a fixed base 1212 mounted on the fifth support platform 1211. The fixed base 1212 is equipped with an upper slider 1213 and a lower slider 1214 arranged vertically on the side near the transverse movement trajectory of the conductor 1004. The upper slider 1213 and the lower slider 1214 can slide on the fixed base 1212 in a direction that moves closer to or further away from each other. The upper slider 1213 is equipped with an upper pressing block 1215, and the lower slider 1214 is equipped with a lower pressing block 1216 for cooperating with the upper pressing block 1215 to flatten the surface of the conductor 10041. The bottom end of the upper pressing block 1215 and the top end of the lower pressing block 1216 are both pressing ends. The lateral movement trajectory of the connecting end of the line body 1004 is located between the bottom end of the upper pressing block 1215 and the top end of the lower pressing block 1216. When the material platform 2 moves laterally with the wires 10041 on the two lines 1004 to between the bottom end of the upper pressing block 1215 and the top end of the lower pressing block 1216, the upper slider 1213 and the lower slider 1214 are controlled to slide in a direction closer to each other, so that the upper pressing block 1215 and the lower pressing block 1216 move closer to each other, and the wires 10041 are pressed flat by the pressing ends, so that the cylindrical wires 10041 are pressed into a flat shape.

[0103] In addition, the upper pressing block 1215 is equipped with a pair of upper clamping blocks 1217, and the lower pressing block 1216 is equipped with a pair of lower clamping blocks 1218 for cooperating with the upper clamping blocks 1217 to clamp and position the connecting end of the wire 1004. The pair of upper clamping blocks 1217 and the pair of lower clamping blocks 1218 are arranged vertically in correspondence. While pressing the wire 10041 flat, the pair of upper clamping blocks 1217 and the pair of lower clamping blocks 1218 cooperate to clamp the connecting ends of the two wires 1004 respectively. The clamping is performed at the same time to position the wires, so as to avoid the connecting end from shifting during the pressing process, which would cause the wire 10041 to be pressed crooked.

[0104] To control the sliding of the upper slider 1213 and the lower slider 1214 towards or away from each other, the fixed base 1212 is equipped with a horizontally arranged drive motor 1219. A turntable 12110 is mounted on the output shaft of the drive motor 1219. The turntable 12110 is equipped with an upper linkage component that is driven by the upper slider 1213, and a lower linkage component that is driven by the lower slider 1214. When the turntable 12110 rotates forward, the upper slider 1213 and the lower slider 1214 move closer together through the transmission of the upper and lower linkage components. When the turntable 12110 rotates in reverse, the upper slider 1213 and the lower slider 1214 move away from each other through the transmission of the upper and lower linkage components. Running the drive motor 1219 drives the turntable 12110 to rotate in both directions.

[0105] The upper linkage component and the lower linkage component have the same structure. The upper slider 1213 and the lower slider 1214 are both formed with a second sliding groove 12113 arranged laterally. The upper linkage component includes a push-pull rod 12111 fixedly disposed on the turntable 12110 and placed at a radially eccentric position on the turntable 12110. It also includes a connecting block 12112. The top end of the connecting block 12112 is laterally slidably disposed in the second sliding groove 12113 of the upper slider 1213, and the bottom end of the connecting block 12112 is rotatably connected to the push-pull rod 12111. When the drive turntable 12110 rotates in both directions, it causes the push-pull rod 12111 to swing around the center point of the turntable 12110. During the swing, an upward pushing force or a downward pulling force is applied to the connecting block 12112, thereby driving the upper slider 1213 to slide up and down. During the up and down sliding of the upper slider 1213, the top end of the connecting block 12112 slides laterally in the second slide groove 12113, and the bottom end of the connecting block 12112 rotates on the push-pull rod 12111 to avoid jamming.

[0106] The visual inspection module 122 is an existing structure, specifically including a pair of CCD cameras for visual inspection of different connection ends of the line body 1004, which will not be described in detail here.

[0107] like Figure 17-18 As shown, the pressing connection module 123 includes a sixth support platform 1231 installed on the side of the support slide rail 21 and a lifting cylinder 1232 installed on the sixth support platform 1231. The end of the telescopic rod of the lifting cylinder 1232 is arranged downward, and a lifting part 1233 for lifting the lifting seat 26 to be locked by the locking rod 277 is installed on the end of the telescopic rod. During the processing of the connecting end of the line 1004, the lifting seat 26 is always at the bottom of its movement trajectory. When it is necessary to press and connect the wire 10041 and the core 1002, the lifting seat 26 is lifted from the support seat 25 and locked by the locking rod 277. At this time, the connecting end of the line 1004 will contact the lower iron shell 1001, and the wire 10041 will contact the core 1002. By lifting the lifting seat 26 to the designated position, it is convenient to press and process the connecting end of the line 1004 and the wire 10041 on the connecting end.

[0108] The initial state of the telescopic rod of the lifting cylinder 1232 is that it is extended downward. When the support seat 25, with the lifting seat 26, is placed directly above the lifting part 1233, it stops. At this time, the lifting cylinder 1232 is activated, and its telescopic rod retracts. The lifting part 1233 can then lift the lifting seat 26, which is then locked by the locking rod 277.

[0109] The sixth support platform 1231 is equipped with a support platform 1234 and a first pressing cylinder 1235 placed above the support platform 1234. The support platform 1234 is used to support the lifting seat 26 that is locked by the locking rod 277. The telescopic rod end of the first pressing cylinder 1235 is arranged downward and a connecting frame 1236 is installed on the telescopic rod end. The connecting frame 1236 is equipped with a pair of pressing blocks 1237 for pressing the connection ends of different wires 1004 respectively. The bottom surface of each pressing block 1237 is formed with a wire pressing part 1239 for pressing the connection end of the wire 1004 into the lower iron shell 1001 and a wire pressing part 12310 for pressing the two wires 10041 into the different connecting grooves 10023 on the core 1002 respectively.

[0110] After the lifting seat 26 is lifted by the lifting part 1233, the control movable seat 22 moves laterally on the support slide rail 21. The support seat 25 moves laterally with the lifting seat 26 onto the support platform 1234, which supports the lifting seat 26. This prevents the lifting seat 26 from bearing excessive pressure during the subsequent pressing of the connecting end of the line body 1004 and the wire 10041 on it. When the two lower iron shells 1001 are placed directly below the different pressing blocks 1237, the first pressing cylinder 1235 is activated, its telescopic rod extends, and the pressing block 1237 moves downward. The line body pressing part 1239 presses the connecting end of the line body 1004, and the wire pressing part 12310 presses the two wires 10041, thus achieving the pressing connection between the wire 10041 and the core 1002.

[0111] In addition, each pressing block 1237 has a guide protrusion 1238 formed on its bottom surface to guide the wire 1004 and align it. The bottom of the guide protrusion 1238 has a guide groove, and the inner wall of the guide groove is arranged at an angle. Before pressing the connecting end of the wire 1004 and the wire 10041 on its connecting end, the wire 1004 first contacts the inner wall of the guide groove. The inclined inner wall guides the wire 1004, causing the wire 1004 to swing automatically, so that the connecting end of the wire 1004 is aligned with the lower iron shell 1001, and the two wires 10041 are aligned with different connecting slots 10023, which improves the accuracy of the connection.

[0112] An unlocking module 124 for pulling the T-shaped lever 275 is installed beside the support slide rail 21. During the process of the lifting seat 26 being lifted by the lifting part 1233, the unlocking module 124 is activated to pull the T-shaped lever 275, causing the locking rod 277 to deviate from the movement trajectory of the lifting seat 26. When the lifting seat 26 is lifted to the specified height, the unlocking module 124 controls the T-shaped lever 275 to reset, causing the locking rod 277 to engage in the slot 276.

[0113] like Figure 19As shown, the unlocking module 124 includes a seventh support platform 1241 mounted beside the support slide rail 21 and a first cylinder 1242 mounted on the seventh support platform 1241. The first cylinder 1242 is arranged horizontally with the end of its telescopic rod aligned with the movement trajectory of the loading platform 2. A first support plate 1243 is mounted on the end of the telescopic rod of the first cylinder 1242. A second fixing block 1244 is provided on the first support plate 1243. The second fixing block 1244 is formed with a hook groove 1245 for the T-shaped pull rod 275 to enter. The initial state of the telescopic rod of the first cylinder 1242 is the extended state.

[0114] When the control lifting seat 26 moves laterally to above the lifting part 1233, the T-shaped pull rod 275 on the support seat 25 will automatically enter the hook groove 1245. Then, the first cylinder 1242 is activated, and its telescopic rod retracts, moving the first support plate 1243 away from the support seat 25. The hook groove 1245 pulls the T-shaped pull rod 275 away from the movement trajectory of the lifting seat 26, thereby causing the locking rod 277 to deviate from the movement trajectory of the lifting seat 26. After the lifting seat 26 is raised to the specified height, the unlocking module 124 controls the T-shaped pull rod 275 to reset.

[0115] like Figure 20 As shown, the line adjustment module 125 includes an eighth support platform 1251 mounted on the side of the support slide rail 21 and a second fixing frame 1252 mounted on the eighth support platform 1251. The second fixing frame 1252 is equipped with a pressing component 1253 for applying downward pressing pressure to the pressure end 21211 and a pressing fixing component 1254 for pressing the rubber core 1002 in the lower iron shell 1001. The eighth support platform 1251 is equipped with a first front-to-back adjustment component 1255 and a second front-to-back adjustment component 1256 arranged side by side for adjusting the front and back positions of different lines 1004 respectively.

[0116] After the connection of the wire 1004 connecting end to the lower iron shell 1001 and the connection of the wire 10041 to the rubber core 1002 are completed, the material carrier 2 moves laterally with the two connected wires 1004 to align with the first front-to-back adjustment component 1255 and the second front-to-back adjustment component 1256 respectively. At the same time, the two lower iron shells 1001 connected to different wire 1004 connecting ends are aligned with the pressing and fixing component 1254, and the pressure-bearing ends 21211 of the two clamping components 212 are aligned with the pressing component 1253. The pressing component 1253 is run first to adjust the two clamping components 21212. Press the pressure end 21211 in step 2 so that the two clamping components 212 simultaneously release the two wires 1004, so as to facilitate the subsequent front-to-back position adjustment of the wires 1004; then run the pressing and fixing component 1254 to simultaneously press the rubber cores 1002 inside the two lower iron shells 1001, so as to prevent the position of the rubber cores 1002 from changing when the front-to-back position of the wires 1004 is adjusted later; finally, run the first front-to-back adjustment component 1255 or the second front-to-back adjustment component 1256 to adjust the front-to-back position of the wires 1004 that need to be adjusted.

[0117] like Figure 21 As shown, the pressing assembly 1253 includes a second cylinder 12531 mounted on the second fixed frame 1252 with its telescopic rod facing downwards. A pressing plate 12532 for pressing the pressure-receiving end 21211 is mounted on the end of the telescopic rod of the second cylinder 12531. When the second cylinder 12531 is operated, its telescopic rod extends downwards, pressing the pressure-receiving end 21211 of the two clamping assemblies 212 via the pressing plate 12532, thereby simultaneously releasing the two wires 1004.

[0118] The pressing and fixing assembly 1254 includes a third cylinder 12541 mounted on the second fixing frame 1252 with its telescopic rod facing downwards. A second support plate 12542 is mounted on the end of the telescopic rod of the third cylinder 12541. A pair of pressing ends 12543 are fixed on the second support plate 12542 for respectively pressing the rubber cores 1002 inside different lower iron shells 1001. When the third cylinder 12541 is operated, its telescopic rod extends downwards, and the second support plate 12542 moves downwards along with the pair of pressing ends 12543, thereby pressing the rubber cores 1002 inside different lower iron shells 1001.

[0119] like Figure 22-23As shown, the first front-to-back adjustment assembly 1255 and the second front-to-back adjustment assembly 1256 have the same structure and function, and operate in the same way. The first front-to-back adjustment assembly 1255 includes a seventh linear drive module 12551 mounted on the eighth support platform 1251 and arranged laterally. The length direction of the seventh linear drive module 12551 is perpendicular to the movement direction of the loading platform 2. A mounting plate 12552 is mounted on the execution end of the seventh linear drive module 12551. A fourth cylinder 12553 with its telescopic rod facing downwards is provided. A connecting plate 12554 is installed at the end of the telescopic rod of the fourth cylinder 12553. A second clamping cylinder 12555 with two clamping claws arranged to the left and right is installed on the connecting plate 12554. A left clamping part 12556 and a right clamping part 12557 are respectively installed on the two clamping claws of the second clamping cylinder 12555. The left clamping part 12556 and the right clamping part 12557 move closer to each other or further away from each other to clamp or release the line 1004.

[0120] When one of the wires 1004 moves laterally to a position directly below the second gripper cylinder 12555, the fourth cylinder 12553 is activated first, extending its telescopic rod to control the second gripper cylinder 12555, the left clamping part 12556, and the right clamping part 12557 to move downwards together. When the left clamping part 12556 and the right clamping part 12557 are positioned on the left and right sides of the wire 1004 respectively, the second gripper cylinder 12555 is activated, causing the left clamping part 12556 and the right clamping part 12557 to move closer together to clamp the wire 1004. After clamping, the seventh linear drive module 12551 is activated, controlling the second gripper cylinder 12555 to move back and forth, thereby adjusting the front and back position of the wire 1004. The seventh linear drive module 12551 is an existing structure and will not be described in detail here.

[0121] In this embodiment, the left clamping part 12556 is laterally slidably provided with a left clamping block 12558, and the right clamping part 12557 is laterally slidably provided with a right clamping block 12559. The lateral sliding direction of the left clamping block 12558 and the right clamping block 12559 is consistent with the direction of the clamping force applied to the line body 1004. A left stop block 125510 and a right stop block are respectively fixed on the sides of the left clamping part 12556 and the right clamping part 12557 that are far apart from each other. 125512, A left spring 125511 is provided between the left stop block 125510 and the left clamping block 12558. The left spring 125511 is used to apply a force to the left clamping block 12558 in the direction of the right clamping block 12559. A right spring 125513 is provided between the right stop block 125512 and the right clamping block 12559. The right spring 125513 is used to apply a force to the right stop block 125512 in the direction of the left clamping block 12558.

[0122] After the left clamping part 12556 and the right clamping part 12557 are brought closer to each other, the cable 1004 is clamped by the left clamping block 12558 and the right clamping block 12559. When clamping, the left spring 125511 and the right spring 125513 are compressed. The spring force pushes the left clamping block 12558 and the right clamping block 12559 to clamp the cable 1004, so that the left clamping block 12558 and the right clamping block 12559 have a certain elastic buffer to avoid damaging the cable 1004.

[0123] In summary, the present invention possesses the excellent characteristics described above, which enhances its effectiveness in use compared to previous technologies, making it a highly practical product.

[0124] The above description is only a preferred embodiment of the present invention. For those skilled in the art, there will be changes in the specific implementation and application scope based on the ideas of the present invention. The content of this specification should not be construed as a limitation of the present invention.

Claims

1. A one-piece mechanism for cutting and connecting high-speed wire bodies, characterized in that: The system includes a support slide rail (21) and multiple material carriers (2) that are laterally movable on the support slide rail (21). The material carriers (2) include a movable seat (22) and a support seat (25) on the movable seat (22). The support seat (25) is provided with a lifting seat (26) that can move up and down and a clamping assembly (27) for clamping the lifting seat (26) to the top of its moving track. The top of the lifting seat (26) is provided with a receiving platform for carrying the lower iron shell (1001), the rubber core (1002) and the upper iron shell (1003). The support seat (25) is provided with a pair of clamping assemblies (212) for clamping the wire body (1004). The side of the support slide rail (21) is provided with a wire length cutting mechanism (11) and a connecting mechanism (12). The wire length cutting mechanism (11) includes a wire pre-cutting module (111) for pre-cutting the wire (10041), an insulating sleeve cutting module (112) for removing the insulating sleeve (10042) on the root surface of the wire (10041), a laser removal module (113) for removing the residual insulating sleeve (10042) at the root of the wire (10041), and a wire fine cutting module (114) for fine cutting the wire (10041). The connecting mechanism (12) includes a wire shaping module (121) for flattening the surface of the wire (10041), a visual inspection module (122) for visually inspecting the connecting end of the wire (1004), a pressing connecting module (123) for pressing the connecting end of the wire (1004) into the lower iron shell (1001) to connect the two, and a wire positioning module (125) for adjusting the front and rear position of the wire (1004) connected to the lower iron shell (1001). The pressing connecting module (123) presses the connecting end of the wire (1004) into the lower iron shell (1001) to connect the two, and also presses the two wires (10041) into different connecting grooves (10023) on the core (1002) respectively. The wire pre-cutting module (111), the insulating sleeve cutting module (112), the laser removal module (113), the wire precision cutting module (114), the wire shaping module (121), the visual inspection module (122), the pressing connection module (123), and the line positioning module (125) are arranged sequentially along the movement direction of the material carrier (2).

2. The integrated cutting and connecting mechanism for high-speed wire bodies according to claim 1, characterized in that: The wire pre-cutting module (111) includes a first support platform (1111) and a first clamping component (1113) mounted on the first support platform (1111). The first clamping component (1113) is used to clamp and position the connecting end of the wire body (1004) to be pre-cut. The first support platform (1111) is equipped with a pre-cutting component (1114) for pre-cutting the two wires (10041) on the connecting end of the wire body (1004). A first fixed frame (1112) is mounted on a first support platform (1111). A first clamping component (1113) includes an upper cylinder (11131) mounted on the first fixed frame (1112) and a lower cylinder (11132) mounted on the first support platform (1111). The upper cylinder (11131) and the lower cylinder (11132) are arranged vertically and their telescopic rod ends are arranged opposite each other. A lower movable plate (11134) is mounted on the telescopic rod end of the lower cylinder (11132), and an upper movable plate (11133) is mounted on the telescopic rod end of the upper cylinder (11131). The lower movable plate (11134) is mounted on... A pair of pads (11135) are provided, and a pair of clamping blocks (11136) are installed on the upper movable plate (11133) for cooperating with different pads (11135) to clamp the connecting end of the line (1004); the top surface of each pad (11135) is formed with a positioning groove (11137) for positioning the connecting end of the line (1004); each pad (11135) is formed with a pair of guides (11138) respectively placed on both sides of the positioning groove (11137), and the guides (11138) are used to guide the connecting end of the line (1004) into the positioning groove (11137).

3. The integrated mechanism for cutting and connecting high-speed wire bodies according to claim 2, characterized in that: The pre-cutting assembly (1114) includes an adjusting cylinder (11141) mounted on a first support platform (1111) and arranged horizontally. The end of the telescopic rod of the adjusting cylinder (11141) is away from the lower cylinder (11132). A mounting seat (11142) is mounted on the end of the telescopic rod of the adjusting cylinder (11141). The mounting seat (11142) is equipped with a first gripper cylinder (11143) with two gripper ends arranged vertically. A first upper movable block (11144) and a first lower movable block (11145) are respectively mounted on the two gripper ends of the first gripper cylinder (11143). The first upper movable block (11144) is close to the lower cylinder (11145). A pair of first upper cutters (11146) are installed on one side near the first clamping member (1113), and a pair of first lower cutters (11147) are installed on the side of the first lower movable block (11145) near the first clamping member (1113). A pair of first collection grooves (11148) are formed on the top of the first lower movable block (11145), and the opening of each first collection groove (11148) is aligned with a different first lower cutter (11147). A pair of first suction pipes (11149) are installed on the side of the first lower movable block (11145) for communicating with different first collection grooves (11148).

4. The integrated mechanism for cutting and connecting high-speed wire bodies according to claim 1, characterized in that: The insulating sleeve cutting module (112) includes a second support platform (1121) and a second clamping component (1122) mounted on the second support platform (1121). The second clamping component (1122) is used to clamp and position the connecting end of the wire (1004) to be cut. The second support platform (1121) is equipped with a first transverse plate (1123) that can slide laterally toward or away from the second clamping component (1122). It is also equipped with a first linear drive module (1124) for driving the first transverse plate (1123) to slide laterally. The first transverse plate (1123) is equipped with a cutting assembly (1125) for cutting the insulating sleeve (10042) on the root surface of the wire (10041). The cutting assembly (1125) includes a first mounting frame (11251), a second upper movable block (11252) slidably disposed on the first mounting frame (11251), and a second lower movable block (11253) slidably disposed on the first mounting frame (11251). The second upper movable block (11252) and the second lower movable block (11253) are arranged vertically and can slide towards or away from each other. The second upper movable block (11252) is equipped with a clamping device on the side near the second clamping member (1122). A pair of second upper cutters (11256) and a pair of second lower cutters (11257) are installed on the side of the second lower movable block (11253) near the second clamping member (1122). The pair of second upper cutters (11256) and the pair of second lower cutters (11257) are arranged vertically in correspondence. Each second upper cutter (11256) has a pair of semi-circular upper cutting edges (11258) at its bottom edge, and each second lower cutter (11257) has a pair of semi-circular lower cutting edges (11259) at its top edge.

5. The integrated cutting and connecting mechanism for high-speed wire bodies according to claim 1, characterized in that: The clamping assembly (27) includes a receiving groove (271) formed in the support base (25) and a slide rod (272) slidably disposed in the receiving groove (271). The end of the slide rod (272) away from the lifting seat (26) extends to the outside of the support base (25) and is equipped with a T-shaped pull rod (275) at the end. The side of the lifting seat (26) near the support base (25) is formed with a locking groove (276), and the end of the slide rod (272) near the lifting seat (26) is equipped with a locking rod (277) for locking into the locking groove (276).

6. The integrated mechanism for cutting and connecting high-speed wire bodies according to claim 1, characterized in that: The clamping assembly (212) includes a first fixing block (2121) disposed on the top of the support base (25) for supporting the wire body (1004). The top surface of the first fixing block (2121) is formed with a wire feeding groove (2122) for placing the wire body (1004). A rotating shaft (2123) with its axis arranged laterally is rotatably provided on the first fixing block (2121). A rotating block (2124) is provided on the rotating shaft (2123). The support base (25) has a clamping end (2125) for clamping the wire (1004) placed in the wire feeding groove (2122); the support base (25) has a movable chamber (2126) inside, and a fixed rod (2127) with its length direction parallel to the length direction of the rotating shaft (2123) is fixedly provided on the inner side wall of the movable chamber (2126); a vertically arranged lifting rod (2128) is provided inside the movable chamber (2126), and the lifting rod (2128) has a groove. A long, vertically arranged first slide groove (2129) has a fixed rod (2127) slidably disposed within it. The top end of a lifting rod (2128) extends upward to above the support base (25). A hinged end is formed on the side of the rotating block (2124) away from the pressing end (2125). The top end of the lifting rod (2128) is hinged to the hinged end on the rotating block (2124) via a hinge shaft (21210). The molded part has an upwardly extending pressure end (21211); the bottom of the movable chamber (2126) is equipped with a connecting shaft (21212) located directly below the lifting rod (2128); the movable chamber (2126) is equipped with a second spring (21213) located between the lifting rod (2128) and the connecting shaft (21212); the two ends of the second spring (21213) are respectively connected to the bottom end of the lifting rod (2128) and the connecting shaft (21212).

7. The integrated cutting and connecting mechanism for high-speed wire bodies according to claim 1, characterized in that: The conductor shaping module (121) includes a fifth support platform (1211) and a fixed base (1212) disposed on the fifth support platform (1211). The fixed base (1212) is equipped with an upper slider (1213) and a lower slider (1214) arranged vertically on one side near the lateral movement trajectory of the conductor (1004). The upper slider (1213) and the lower slider (1214) can slide on the fixed base (1212) in a direction that is closer to or further away from each other. The upper slider (1213) is equipped with an upper pressing block (1215), and the lower slider (1214) is equipped with a lower pressing block (1216) for cooperating with the upper pressing block (1215) to flatten the surface of the conductor (10041).

8. The integrated cutting and connecting mechanism for high-speed wire bodies according to claim 5, characterized in that: The pressing connection module (123) includes a sixth support platform (1231) mounted next to the support slide rail (21) and a lifting cylinder (1232) mounted on the sixth support platform (1231). The telescopic rod end of the lifting cylinder (1232) is arranged downward, and a lifting part (1233) for lifting the lifting seat (26) to be locked by the locking rod (277) is mounted on the telescopic rod end. The sixth support platform (1231) is equipped with a support platform (1234) and a first pressing cylinder (1235) placed above the support platform (1234). The support platform (1234) is used to support the lifting seat locked by the locking rod (277). 26) The telescopic rod end of the first pressing cylinder (1235) is arranged downward and a connecting frame (1236) is installed on the telescopic rod end. The connecting frame (1236) is equipped with a pair of pressing blocks (1237) for pressing the connecting ends of different wires (1004) respectively. The bottom surface of each pressing block (1237) is formed with a wire pressing part (1239) for pressing the connecting end of the wire (1004) into the lower iron shell (1001) and a wire pressing part (12310) for pressing the two wires (10041) into different connecting grooves (10023) on the rubber core (1002) respectively. It also includes an unlocking module (124) installed on the side of the support slide rail (21) and used to pull the T-shaped pull rod (275); the unlocking module (124) includes a seventh support platform (1241) installed on the side of the support slide rail (21) and a first cylinder (1242) installed on the seventh support platform (1241). The first cylinder (1242) is arranged horizontally and the end of the telescopic rod is aligned with the movement trajectory of the loading platform (2). A first support plate (1243) is installed on the end of the telescopic rod of the first cylinder (1242). A second fixing block (1244) is provided on the first support plate (1243). The second fixing block (1244) is formed with a hook groove (1245) for the T-shaped pull rod (275) to enter.

9. The integrated cutting and connecting mechanism for high-speed wire bodies according to claim 6, characterized in that: The line adjustment module (125) includes an eighth support platform (1251) and a second fixing frame (1252) mounted on the eighth support platform (1251). The second fixing frame (1252) is equipped with a pressing component (1253) for applying downward pressing pressure to the pressure end (21211) and a pressing fixing component (1254) for pressing the rubber core (1002) in the lower iron shell (1001). The eighth support platform (1251) is equipped with a first front-back adjustment component (1255) and a second front-back adjustment component (1256) arranged side by side for adjusting the front and back positions of different lines (1004) respectively.

10. A cutting and connecting integrated mechanism for a high-speed wire body according to claim 9, characterized in that: The first front-to-back adjustment assembly (1255) includes a seventh linear drive module (12551) mounted on the eighth support platform (1251) and arranged laterally. The length direction of the seventh linear drive module (12551) is perpendicular to the movement direction of the loading platform (2). A mounting plate (12552) is mounted on the execution end of the seventh linear drive module (12551). A fourth cylinder (12553) with a telescopic rod arranged downwards is mounted on the mounting plate (12552). The telescopic rod of 12553 is equipped with a connecting plate (12554). The connecting plate (12554) is equipped with a second clamping cylinder (12555) with two clamping ends arranged on the left and right. The two clamping ends of the second clamping cylinder (12555) are respectively equipped with a left clamping part (12556) and a right clamping part (12557). The left clamping part (12556) and the right clamping part (12557) move closer to each other or further away from each other to clamp or release the line (1004).

Images