An integrated thin film automated processing apparatus
By integrating feeding, conveying, slitting and cutting processes onto the same frame, the automated film processing equipment solves the problems of low integration and insufficient positioning accuracy of existing equipment, achieving efficient and precise film processing, and is suitable for small and medium-sized enterprises.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHENZHEN BOYAN COMMERCIAL MACHINERY CO LTD
- Filing Date
- 2026-05-13
- Publication Date
- 2026-06-23
AI Technical Summary
Existing thin film processing equipment suffers from problems such as low integration, large size, large footprint, insufficient positioning accuracy, low changeover efficiency, and easy loosening of limiting mechanisms, making it difficult to meet the needs of large-scale and automated thin film processing.
Design an integrated automated film processing equipment that integrates feeding, conveying, slitting and cutting processes on the same frame. Employ limit magnetic suction components and adjustable cutting blade assemblies to achieve precise film positioning and flexible cutting. Utilize an integrated stand and adjustable stroke cylinders to ensure cutting accuracy. Combined with synchronous transmission of the transport components, achieve efficient and continuous conveying.
It significantly reduces the equipment footprint, improves changeover efficiency and positioning accuracy, adapts to the processing needs of films of different sizes, ensures cutting quality and equipment stability, and is suitable for small and medium-sized processing enterprises with limited space.
Smart Images

Figure CN122253293A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated processing equipment technology, and more specifically, to an integrated automated thin film processing equipment. Background Technology
[0002] With the widespread application of film materials in packaging printing, electronic protection, labeling and marking, the film processing industry has placed increasingly higher demands on the integration of production equipment and processing precision. Existing film processing equipment typically adopts a split-type assembly line layout, where film feeding, conveying, cutting and other processes correspond to independent workstations and equipment systems, and the processes are connected by conveyor belts or manual handling.
[0003] This split-type device architecture has obvious drawbacks: On the one hand, each process corresponds to a set of independent equipment, and the entire production line requires a lot of factory space. The equipment is large in size and occupies a large area, which greatly increases the cost of factory rental and equipment layout for small and medium-sized processing enterprises with limited space. At the same time, the film needs to be transferred and manually aligned between the independent equipment, which not only reduces the processing efficiency, but also easily causes problems such as scratches and contamination of the film during the transfer process, affecting the processing quality of the final product.
[0004] On the other hand, existing film processing equipment is insufficient in terms of positioning accuracy. During the film transport process, lateral deviation (i.e., deviation) is prone to occur, and the existing limiting mechanisms mostly use bolt locking. Each time the film is changed, the bolts need to be tightened or loosened with tools. The adjustment process is cumbersome and time-consuming, which seriously affects the changing efficiency. At the same time, the bolt-locked limiting plates are prone to loosening during long-term use, resulting in a decrease in limiting accuracy.
[0005] Therefore, existing film production equipment is insufficient to meet the needs of large-scale, automated film processing. As a result, there is an urgent need for a film processing equipment with high integration, convenient adjustment, precise positioning, stable operation, and safe and reliable integrated slitting and automatic cutting functions. Summary of the Invention
[0006] To overcome the shortcomings of existing technologies, this invention provides an integrated automated thin film processing device.
[0007] The technical solution of this invention is as follows: An integrated automated thin film processing equipment, characterized in that it comprises: A rack, wherein a controller for controlling the operating status of the equipment is installed within the rack. The feeding assembly includes a feeding platform, wherein the feeding platform is provided with a limit adjustment assembly for laterally limiting the film to be processed of different widths; The slitting assembly includes a slitting adjustment rod and one or more cutter assemblies disposed on the slitting adjustment rod and whose installation position can be adjusted. The cutter assemblies are used to longitudinally slit the film to be processed into multiple longitudinal strips. The cutting assembly includes a cutting pad for supporting a long strip of film, a cutting blade corresponding to the position of the cutting pad, and a cutting cylinder for driving the cutting blade to move up and down. The cutting blade and the cutting pad cooperate with each other to cut the long strip of film laterally to form a film sheet. The feeding assembly is used to collect the slit and cut film sheets; The transport component is used to move the film to be processed through the feeding component, the slitting component, the cutting component and the unloading component in sequence; The slitting component, the transport component, and the cutting component are all integrated into the unloading end of the frame.
[0008] According to the present invention based on the above scheme, the limiting adjustment component includes a long strip-shaped limiting plate and limiting magnetic suction components movably installed at different positions on the loading platform. The limiting plate and the limiting magnetic suction components are magnetically connected to each other and are used to adjust the position of the limiting plate on the loading platform.
[0009] According to the present invention based on the above scheme, the cutting assembly includes a slitting blade holder and a slitting blade mounted on the head end of the slitting blade holder. The slitting blade holder is slidably disposed on the slitting adjustment rod. The slitting blade is provided with a plurality of blade adjustment holes. The position of the slitting blade mounted on the slitting blade holder is adjusted through the blade adjustment holes. The portion of the slitting blade protruding from the slitting blade holder is inserted obliquely into the loading platform.
[0010] Furthermore, the feeding platform is provided with multiple cutting slits distributed perpendicular to the film feeding direction, and the length direction of the cutting slits is parallel to the film feeding direction.
[0011] According to the present invention based on the above scheme, the slitting assembly further includes a slitting protective cover, which covers the periphery of the slitting adjusting rod and the slitting assembly, and the slitting protective cover is flipped and connected to the loading platform.
[0012] According to the present invention based on the above scheme, the frame is provided with an integrated stand, and the transport component and the cutting component are both installed on the integrated stand.
[0013] Furthermore, the integrated stand is provided with a stand magnetic attachment, and the integrated stand is magnetically connected to the second cutting protective cover through the stand magnetic attachment. The second cutting protective cover is disposed around the cutting position of the cutting component.
[0014] According to the present invention described above, the cutting assembly further includes a lifting guide and a lifting guide rod. The lifting guide rod is sleeved inside the lifting guide and is connected to the cutting blade. The lifting guide rod and the lifting guide cooperate to guide and limit the lifting position of the cutting blade.
[0015] According to the present invention described above, the cutting assembly further includes a clamping structure for clamping the cutting pad, comprising: Pressure plate mounting bracket A pressure plate, supported on a pressure plate mounting frame, has a pressing end and a supporting end disposed opposite to each other. The pressing end is used to press against the cutting plate. A pressure plate handle, which passes through the pressure plate and connects to the pressure plate mounting bracket, is used to limit the vertical movement of the pressure plate. And a clamping screw, the clamping screw being threadedly connected to the support end, and the head of the clamping screw abutting against the pressure plate mounting bracket.
[0016] According to the present invention based on the above scheme, the frame is provided with a color mark positioning component for positioning color marks on the film, the color mark positioning component includes an optical fiber frame and an optical fiber detection unit disposed on the optical fiber frame, the optical fiber detection unit being connected to the controller.
[0017] According to the above-described solution, the beneficial effects of this invention are as follows: This invention integrates the slitting component, transport component, and cutting component into the unloading end of the frame, and achieves shared installation of the transport component and the cutting component through an integrated stand. It integrates the feeding, conveying, slitting, cutting, and unloading processes in film processing into a single machine, eliminating the need for the traditional multi-station split production line layout. This significantly reduces the overall footprint of the equipment and solves the problems of large size and low integration caused by the split layout of existing film processing equipment. It is particularly suitable for small and medium-sized processing enterprises with limited space.
[0018] This invention enables lateral positioning of the film on the feeding platform, preventing loosening and deviation after long-term use. Simultaneously, the position adjustment component allows for the adaptation to feeding films of different sizes. Furthermore, the slitting component allows for the adjustment of slitting widths to meet different requirements, while the cutting component enables the cutting of sheets of varying lengths. Therefore, this invention is applicable to the processing needs of film sheets of different lengths and widths. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2This is a schematic diagram of the structure after the film is removed in this invention; Figure 3 This is a schematic diagram of the feeding assembly in this invention; Figure 4 for Figure 3 A magnified view of a portion of the image; Figure 5 This is a schematic diagram of the slitting component; Figure 6 for Figure 5 A magnified view of a portion of the image; Figure 7 This is a structural diagram of the transport component and the cutting component. Figure 8 for Figure 7 A magnified view of a portion of the image; Figure 9 This is a structural diagram of the cut-off component; Figure 10 for Figure 9 A magnified view of a portion of the image; Figure 11 This is a side sectional view of the component before punching. Figure 12 This is a side sectional view of the cut component after punching. Figure 13 This is a schematic diagram before the cutting pad is pressed. Figure 14 This is a schematic diagram showing the cut pad after it has been pressed down.
[0020] In the figure, the labels for each item are as follows: 01. Integrated automated thin film processing equipment; 02. Thin film to be processed; 03. Thin film sheet; 100. Rack; 200. Feeding assembly; 210. Feeding platform; 211. Limit adjustment hole; 212. Limit mounting hole; 213. Cutting seam; 220. Limit adjustment assembly; 221. Limit plate; 2211. Handle position; 222. Magnetic guide; 2221. Magnetic groove; 223. Limit magnetic component; 224. Limit magnetic mounting component; 2241. Fine-tuning hole position; 300. Slitting assembly; 310. Slitting adjustment rod; 311. Adjustment rod mounting base; 320. Cutting blade assembly; 321. Slitting blade holder; 3211. Blade holder hole; 3212. Blade holder fastening hole; 3213. Blade mounting hole; 3214. Blade slot; 322. Slitting blade; 3221. Blade adjustment hole; 330. Slitting protective cover; 331. Protective cover handle; 332. Protective cover magnetic attachment; 333. Clearance space; 340. Protective cover bracket; 350. Support component; 351. Support groove; 400. Transport component; 410. Integrated stand; 411. Cover plate; 412. Magnetic stand attachment; 420. Drive motor; 421. Drive wheel; 422. Driven wheel; 431. Driven roller; 432. Driven roller; 440. Lifting cylinder; 500. Cutting assembly; 510. Cutting cylinder; 511. First cutting protective cover; 512. Second cutting protective cover; 521. Lifting guide; 522. Lifting guide rod; 531. Cutter mounting base; 532. Cutting cutter; 540. Cutting pad; 541. Pad clearance groove; 542. Pad mounting bracket; 550. Conveyor guide; 560. Pressure plate mounting bracket; 570. Pad pressure plate; 580. Pressure plate handle; 581. Handle limiting part; 582. Handle clamping part; 590. Clamping screw; 610. First fiber optic frame; 620. Second fiber optic frame; 630. First fiber optic detection unit; 640. Second fiber optic detection unit; 710. Collection hopper; 720. Material collection box. Detailed Implementation
[0021] The present invention will now be further described with reference to the accompanying drawings and embodiments: like Figure 1 , Figure 2 As shown, in order to overcome the shortcomings of existing film processing equipment, such as low integration, large size, insufficient positioning accuracy, and inability to achieve adaptive adjustment, this invention provides an integrated automated film processing equipment. It integrates various processes in the film processing onto the same frame and adopts a highly integrated design to reduce the space occupied by the equipment. At the same time, this invention can also achieve precise positioning control based on color mark feedback, and can adaptively adjust processing parameters according to different film specifications to improve cutting accuracy and product yield.
[0022] This invention targets PET polyester films with a thickness of 0.03mm to 0.5mm and stable hardness, including transparent / frosted PET films, printed label PET films, electronic protective films, packaging printing PET films, PET release films, and PET rigid sheets. This invention is also applicable to PP films, OPP films, composite rigid films, high-hardness PE printed films; and products with a thickness ≤0.3mm such as kraft paper, coated paper, stiff thin non-woven fabrics, and thin foam.
[0023] The integrated automated film processing equipment 01 includes a frame 100, a feeding assembly 200, a slitting assembly 300, a cutting assembly 500, a unloading assembly, and a transport assembly 400 mounted on the frame 100. The frame 100 contains a controller for controlling the equipment's operating status. The feeding assembly 200 is used to feed the film to be processed. The slitting assembly 300 is used to longitudinally slit the film to be processed, forming multiple longitudinal strips. The cutting assembly 500 is used to transversely cut the slit strips of film, forming multiple film sheets. The unloading assembly is used to collect the slit and cut film sheets. The transport assembly 400 is used to move the film to be processed through the feeding assembly 200, the slitting assembly 300, the cutting assembly 500, and the unloading assembly in sequence.
[0024] In this invention, the slitting component 300, the transport component 400, and the cutting component 500 are all integrated at the unloading end of the frame 100, achieving a high degree of integration of the entire processing equipment. This eliminates the need for complex assembly lines to complete film loading, transporting, slitting, cutting, and unloading. During this process, the transport component 400 continuously conveys the film material between processes; the slitting component 300 and the cutting component 500 are arranged sequentially along the transport direction, respectively performing longitudinal slitting and transverse fixed-length cutting of the film; each component is electrically connected to the controller, enabling coordinated action timing and real-time parameter feedback.
[0025] 1. Feeding assembly 200 like Figures 2 to 4 As shown, the feeding platform 210 is used to implement the feeding process of the film 02 to be processed, and to achieve the lateral positioning of the film while feeding, so as to prevent the film 02 to be processed from moving laterally.
[0026] The feeding assembly 200 includes a feeding platform 210, on which a limiting adjustment assembly 220 is provided for laterally limiting films of different widths to be processed. The limiting adjustment assembly 220 is used to adjust the position of the limiting plate 221 on the feeding platform 210. The limiting adjustment assemblies 220 can be configured in pairs, or they can be configured to be used in pairs with the frame of the opposite feeding platform 210. In this embodiment, the limiting adjustment assemblies 220 are configured in pairs.
[0027] The limit adjustment assembly 220 includes a long strip-shaped limit plate 221 and limit magnetic suction components 223 that are movably installed at different positions on the loading platform 210. The limit plate 221 and the limit magnetic suction components 223 are magnetically connected. This magnetic connection between the limit magnetic suction components 223 and the limit plate 221 allows for faster and more convenient assembly, disassembly, and adjustment. Preferably, the limit plate 221 has a protruding handle position 2211. Using the hole in the handle position 2211 for lifting operation can prevent friction between the limit plate 221 and the table surface, thus achieving the effect of not damaging the table surface or wearing down components.
[0028] The side of the limiting plate 221 is provided with a magnetic guide 222 that magnetically connects to the limiting magnetic member 223, thereby achieving a magnetic connection between the limiting plate 221 and the limiting magnetic member 223. The limiting plate 221 has an elongated oval hole that connects to the magnetic guide 222, with the long axis of the hole vertically distributed, allowing adjustment of the vertical position between the limiting plate 221 and the magnetic guide 222, enabling fine-tuning of the vertical position. Preferably, the magnetic guide 222 has a concave magnetic groove 2221, which engages with the limiting magnetic member 223 and limits the limiting magnetic member 223 in the vertical plane. By using the magnetic groove 2221 to limit the magnetic guide 222 and the limiting magnetic member 223, misalignment between the limiting plate 221 and the limiting magnetic member 223 can be further prevented.
[0029] To achieve lateral positioning of films 02 of different widths to be processed, the loading platform 210 of this invention is provided with connection structures of different widths. Specifically, the loading platform 210 is provided with vertically penetrating positioning adjustment holes 211 at different positions. The positioning adjustment holes 211 are used for the lower end of the positioning magnetic suction component 223 and the magnetic suction guide component 222 to pass through. On the one hand, the positioning adjustment holes 211 can be used to limit the positioning magnetic suction component 223 and the magnetic suction guide component 222. On the other hand, it can achieve tight contact between the positioning plate 221 and the loading platform 210.
[0030] To achieve rapid installation of the limiting magnetic chuck 223, the limiting magnetic chuck 223 of this invention is mounted on the loading platform 210 via a limiting magnetic chuck mounting component 224. The loading platform 210 has limiting mounting holes 212 at different positions for mounting the limiting magnetic chuck mounting component 224. Preferably, the limiting magnetic chuck mounting component 224 has a fine-tuning hole 2241 that mates with the limiting mounting hole 212. The fine-tuning hole 2241 is an elongated oval hole. This design allows for fine-tuning of the limiting magnetic chuck mounting component 224 in the lateral position, thereby allowing for fine-tuning of the limiting plate 221 in the lateral position.
[0031] In this embodiment, three sets of limit adjustment holes 211 and limit mounting holes 212 are provided on the left and right sides of the loading platform, so that the limit plate 221 on each side can move in three positions.
[0032] Through the structural design of the aforementioned limit adjustment component 220, this invention achieves rapid adjustment of the lateral limit of the film. After the limit magnetic suction component 223 is installed, the operator only needs to hold the handle 2211 on the limit plate 221 to lift the limit plate 221 from the loading platform 210, and the limit plate 221 can be freely moved along the loading platform 210 to the target position. After being put down, the limit magnetic suction component 223 automatically adsorbs and fixes itself, without the need for any tools. The entire adjustment process is simple and efficient, significantly improving the changeover efficiency. At the same time, the magnetic groove 2221 on the magnetic guide component 222 engages with the limit magnetic suction component 223, forming an effective constraint on the limit magnetic suction component 223 in the vertical direction, preventing the limit plate 221 from moving up and down during use, ensuring the limit accuracy and long-term stability. The fine-tuning hole 2241 on the limiting magnetic mounting component 224 is an elongated oval hole, which allows the limiting magnetic component 223 to be finely adjusted within a small range after installation, further improving the accuracy of the limiting and meeting the precise positioning requirements of films of different widths.
[0033] II. Slitting Component 300 like Figure 2 , Figure 3 , Figure 5 , Figure 6 As shown, the slitting assembly 300 is used to longitudinally slit the entire sheet of film 02 to be processed into multiple longitudinal strips. It includes a slitting adjustment rod 310 and one or more cutter assemblies 320 mounted on the slitting adjustment rod 310 with adjustable positions to achieve the corresponding number of slits. The cutter assemblies 320 perform the cutting process on the film to be processed. The slitting assembly 300 is located at the end of the loading platform 210, close to the transport assembly 400 and the cutting assembly 500. This location saves space and ensures that the force exerted by the transport assembly 400 on the film results in a more complete cut, guaranteeing a high yield rate for the slits.
[0034] In this invention, the loading platform 210 is provided with an adjusting rod mounting seat 311. The adjusting rod mounting seat 311 is used to support the slitting adjusting rod 310 and make the slitting adjusting rod 310 span across the loading platform 210. By means of the adjusting rod mounting seat 311, the entire position of the film to be processed can be spanned, ensuring that all positions can be cut.
[0035] The cutting assembly 320 includes a slitting blade holder 321 and a slitting blade 322 mounted on the head end of the slitting blade holder 321. The slitting blade holder 321 is slidably mounted on the slitting adjustment rod 310. By sliding and adjusting the position of the slitting blade holder 321 on the slitting adjustment rod 310, the cutting position can be changed to achieve cutting of films of different widths. Specifically, the tail end of the slitting blade holder 321 has a blade holder hole 3211 through which the slitting adjustment rod 310 passes, and the tail end opening of the slitting blade holder 321 has a blade holder fastening hole 3212. A bolt passes through the blade holder fastening hole 3212 to clamp the slitting blade holder 321 onto the slitting adjustment rod 310. The slitting adjustment rod 310 is a round rod. By loosening and tightening the knife holder fastening hole 3212, the position of the slitting knife holder 321 on the slitting adjustment rod 310 can be adjusted, as well as the tilt angle of the slitting knife holder 321 on the slitting adjustment rod 310.
[0036] The slitting blade 322 is located at the front end of the slitting blade holder 321. Specifically, the head end of the slitting blade holder 321 has a blade clamping slot 3214, within which the slitting blade 322 is clamped. The head end of the slitting blade holder 321 also has a blade mounting hole 3213. A bolt passes through the blade mounting hole 3213 and the blade adjustment hole 3221 to clamp the blade to the head end of the slitting blade holder 321. This also allows adjustment of the tilt angle of the slitting blade 322 on the slitting blade holder 321, enabling slitting of the film at different angles. Preferably, the angle between the slitting blade 322 and the feeding platform 210 (the acute angle formed between the cutting edge direction of the slitting blade 322 and the film travel direction) is 45°±5°. Based on experience in film slitting, if the cutting angle of the slitting blade 322 is too large, the film tension on the blade face is too high, easily causing tearing of the cut. If the cutting angle is too small, the effective cutting component of the blade edge decreases, easily causing uneven cuts or blade slippage. Extensive process testing and production practice have verified that when the angle between the slitting blade 322 and the film feeding direction is within the range of 45°±5° (i.e., 40°~50°), the blade can cut into the film at the optimal slitting angle, resulting in reasonable cutting force distribution, neat and smooth cuts, and optimal film edge quality. This angle range balances cutting efficiency and cut quality while also preventing film wear on the blade, making it suitable for various common film materials and exhibiting good process adaptability.
[0037] This invention not only allows adjustment of the tilt angle of the slitting blade 322, but also the extension length of the slitting blade 322. Specifically, the slitting blade 322 is provided with multiple blade adjustment holes 3221. The position of the slitting blade 322 on the slitting blade holder 321 is adjusted through the blade adjustment holes 3221, and the portion of the slitting blade 322 protruding from the slitting blade holder 321 is inserted obliquely into the loading platform 210. By changing the installation position of the blade adjustment holes 3221, the extension length of the slitting blade 322 can be changed, so that the slitting blade 322 has different slitting forces during the film slitting process. Furthermore, even if the blade wears out, the slitting blade 322 can continue to be used by changing the slitting position.
[0038] To ensure sufficient cutting of the film by the slitting blade 322, the loading platform 210 is provided with multiple cutting slits 213 distributed perpendicular to the film's travel direction. The length direction of the cutting slits 213 is parallel to the film's travel direction. The front end of the slitting blade 322 extends out of the slitting blade holder 321 and into the cutting slit, ensuring that the film on the loading platform 210 can be penetrated by the slitting blade 322, guaranteeing the cutting effect. In addition, the cutting slits 213 can also limit the lateral position of the slitting blade 322, preventing the slitting blade 322 from shifting laterally due to the lateral tension of the film during the cutting process, thus ensuring the straightness of the cutting path. Preferably, the multiple cutting slits are evenly distributed to correspond to different cutting positions.
[0039] Preferably, to achieve concealment of the slitting assembly 300 while ensuring operator safety, the slitting assembly 300 of the present invention further includes a slitting protective cover 330, which covers the periphery of the slitting adjusting rod 310 and the slitting assembly 300. The slitting protective cover 330 is provided with a clearance 333. When the slitting protective cover 330 is in the covered state, the clearance 333 corresponds to the position of the slitting adjusting rod 310. By utilizing the cooperation between the clearance 333 and the slitting adjusting rod 310, the influence of the slitting adjusting rod 310 on the slitting protective cover can be avoided.
[0040] The slitting protective cover 330 is flip-connected to the loading platform 210. When maintenance or adjustment is required, the slitting protective cover can be simply flipped open. Specifically, the loading platform 210 is equipped with a protective cover bracket 340, and the slitting protective cover 330 is hinged to the bracket 340. For ease of operation, the slitting protective cover 330 has a protruding handle 331, and the loading platform 210 has a support member 350. The support member 350 has a support groove 351 corresponding to the position of the handle 331. When the slitting protective cover is in the closed state, the handle 331 is located within the support groove 351; it can be opened by holding the handle 331. Preferably, the slitting protective cover 330 is equipped with a magnetic suction member 332. When the slitting protective cover 330 is in the closed state, the magnetic suction member 332 is magnetically connected to the support member 350, further ensuring the stability of the slitting protective cover 330 in the closed state.
[0041] Through the structural design of the slitting assembly 300 described above, the present invention achieves flexible slitting of the film. The slitting blade holder 321 can slide freely along the slitting adjustment rod 310 to adjust the spacing between each slitting blade assembly 320, adapting to slitting requirements of different width specifications; the multiple blade adjustment holes 3221 on the slitting blade 322 provide different installation height options, allowing operators to adjust the cutting depth of the blade according to the thickness and material of the film, ensuring slitting quality. The portion of the slitting blade 322 protruding from the slitting blade holder 321 is inserted obliquely into the cutting slit 213 on the loading platform 210. The cutting slit 213 provides movement space for the blade, avoiding interference and collision between the blade and the loading platform 210. At the same time, the length direction of the cutting slit 213 is parallel to the film feeding direction, ensuring that the slitting blade 322 can form a neat longitudinal cut along the film conveying direction.
[0042] III. Transport Components 400 like Figure 2 , Figure 7 , Figure 8 As shown, the frame 100 is equipped with an integrated support 410, on which the transport assembly 400 and the cutting assembly 500 are both mounted, further improving the overall integration of the equipment and simplifying its size. The transport assembly 400 is located between the slitting assembly 300 and the cutting assembly 500. The forward pulling force it provides ensures that the film can be cut more accurately during the slitting operation without the need for other power design. At the same time, the cutting assembly 500 can complete the cutting action without forward thrust.
[0043] The transport assembly 400 includes an active roller 431 and a passive roller 432 for clamping the film. The active roller 431 is connected to the active roller 421 via a passive roller 422. The active roller 421 is connected to the output end of a drive motor 420. The drive motor 420 drives the active roller 431 to rotate sequentially through the active roller 421 and the passive roller 422, thereby driving the clamped film forward. During the forward movement of the film, the drive motor 420 operates, driving the active roller 421 to rotate. The active roller 421 drives the passive roller 422 to rotate, thereby driving the active roller 431 to rotate. The active roller 431 and the passive roller 432 cooperate to clamp the film forward.
[0044] In this invention, the passive roller 432 is also connected to the lifting cylinder 440, which drives the passive roller 432 to move closer to or further away from the active roller 431. On the one hand, the distance between the active roller 431 and the passive roller 432 can be adjusted to achieve fine-tuning of the distance between them; on the other hand, the clamping and disassembly of the film can also be achieved.
[0045] Preferably, the side of the integrated frame 410 is provided with a cover plate 411, which covers the outer periphery of the transmission part of the transport component 400. The cover plate 411 can protect the drive wheel 421 and the driven wheel 422.
[0046] Through the structural design of the aforementioned transport component 400, this invention achieves stable and continuous film transport between various processing steps. The drive motor 420 drives the active roller 431 to rotate via synchronous transmission of the active wheel 421 and the passive wheel 422. The transmission ratio is precisely controllable, ensuring the stability and consistency of the film transport speed. The active roller 431 and the passive roller 432 cooperate to clamp the film, propelling it forward through friction, ensuring a smooth and slip-free transport process. The lifting cylinder 440 drives the passive roller 432 to move closer to or away from the active roller 431, achieving automatic pressing and separating of the rollers: during normal transport, the lifting cylinder 440 drives the passive roller 432 downwards to clamp the film with the active roller 431, ensuring transport stability; when film threading, material changing, or machine shutdown is required, the lifting cylinder 440 drives the passive roller 432 upwards to separate from the active roller 431, facilitating the operator to pass the film through the roller gap and reducing operational difficulty. The integrated frame 410 simultaneously supports the transport component 400 and the cutting component 500, achieving a high degree of integration of the two core process components, reducing additional support structures, and lowering the manufacturing cost and space occupied by the equipment.
[0047] IV. Cutting Components 500 like Figure 2 , Figures 7 to 14As shown, the cutting component 500 is also integrated and installed on the integrated frame 410. The cutting component 500 and the transport component 400 share a set of integrated frames 410, which can make the cutting component 500 and the transport component 400 highly integrated, reducing unnecessary structural and space waste.
[0048] The cutting assembly 500 includes a cutting pad 540 for supporting a long strip of film, a cutting blade 532 corresponding to the position of the cutting pad 540, and a cutting cylinder 510 for driving the cutting blade 532 to move up and down. The cutting blade 532 and the cutting pad 540 cooperate with each other to cut the long strip of film laterally to form a film sheet. In order to realize the connection between the cutting blade 532 and the cutting cylinder 510, the cutting blade 532 of the present invention is mounted on a cutting blade mounting base 531. The cutting blade mounting base 531 is connected to the output end of the cutting cylinder 510, realizing the reliable transmission of driving force to the blade and ensuring the uniform distribution of cutting force.
[0049] In this invention, the cutting cylinder 510 is an adjustable stroke cylinder. An adjustable stroke cylinder is a cylinder based on a regular cylinder with an added stroke adjustment structure (such as an adjusting nut, a limit screw, etc.). By rotating the adjusting component, the maximum extension of the piston rod (i.e., the effective stroke) is changed, thereby precisely controlling the endpoint position of the moving parts. In actual film processing, films of different thicknesses or materials have different requirements for the cutting depth: excessive cutting depth will cause the cutting blade in the cutting assembly to over-cut the cutting pad, accelerating wear and shortening the blade's life; while insufficient cutting depth will result in the film not being completely cut, causing continuous cutting defects. This invention employs an adjustable stroke cylinder, allowing the operator to rotate the stroke adjuster according to the actual parameters of the film to be processed. This precisely adjusts the falling endpoint of the cutting blade 532 to the optimal position where it just cuts the film without excessively penetrating the cutting pad 540, achieving fine control of the cutting gap. This effectively extends the service life of the cutting blade 532 and the cutting pad 540, while ensuring the consistency and integrity of the film cutting, thus expanding the applicable range of film processing for the equipment.
[0050] The cutting assembly 500 also includes a lifting guide 521 and a lifting guide rod 522. The lifting guide rod 522 is sleeved inside the lifting guide 521 and is connected to the cutting blade 532. The lifting guide rod 522 and the lifting guide 521 work together to guide and limit the lifting position of the cutting blade 532, ensuring the accuracy of the cutting blade 532's movement and guaranteeing the film cutting effect. The lifting guide 521 is a linear bearing, which has a very low rolling friction coefficient compared to ordinary sliding guide sleeves. This significantly reduces the movement resistance of the cutting blade 532 during its up-and-down movement, making the punching action smoother and more fluid. At the same time, the linear bearing can control the radial wobble of the lifting guide rod 522 within a very small range, effectively eliminating the accumulation of lateral wobble caused by repeated impact vibrations during high-frequency punching operations. This ensures the high linearity of the blade's movement trajectory and further improves the consistency of punching positioning accuracy and cut quality.
[0051] The cutting pad 540 supports the film and works in conjunction with the cutting blade 532 to perform the cutting operation. The cutting pad 540 is mounted on the integrated stand 410 via a pad mounting bracket 542, providing a stable cutting support surface for the film and allowing it to span the film's transport range. The cutting assembly 500 also includes a conveying guide 550, which is located behind the cutting pad 540 and mounted on the pad mounting bracket 542. The conveying guide guides the cut film sheet into the unloading assembly. Preferably, the cross-section of the conveying guide is a right-angled triangle, with its inclined surface used for guidance, smoothly guiding the cut film sheet into the unloading assembly. This avoids problems such as accumulation, overturning, or scratching caused by the free fall of the sheet after cutting, ensuring orderly discharge.
[0052] In this invention, the cutting pad 540 is pressed onto the pad mounting bracket 542. This movable mounting method allows for easier position adjustment of the cutting pad 540 to achieve proper alignment with the cutting blade 532. To fix the position of the cutting pad 540, the cutting assembly 500 also includes a clamping structure for pressing the cutting pad 540. This clamping structure is located at both ends of the cutting pad 540 to achieve simultaneous pressing on both sides, ensuring uniform force distribution along the entire length of the cutting pad 540. This not only prevents the ends from warping but also effectively resists horizontal displacement along the film conveying direction, achieving stable positioning of the cutting pad 540 in all directions.
[0053] The clamping structure includes a clamping plate mounting bracket 560, a pad clamping plate 570, a clamping plate handle 580, and a clamping screw 590. Under the limiting action of the clamping plate handle 580, the clamping action of the clamping plate mounting bracket 560, the pad clamping plate 570, and the clamping screw 590 is used to achieve the clamping of the cutting pad 540.
[0054] The pressure plate mounting bracket 560 is the mounting base for the clamping mechanism. Its transverse plane has a threaded structure that mates with the pressure plate handle 580, providing a support bearing surface for the pad pressure plate 570. The setting of the pressure plate mounting bracket 560 ensures the positional accuracy of the clamping structure relative to the cutting pad 540, so that the clamping end of the pad pressure plate 570 can be accurately aligned with the clamping area of the cutting pad 540.
[0055] The pressure plate 570 is a slender plate-shaped part supported on the pressure plate mounting bracket 560. It has a clamping end and a supporting end arranged opposite each other. The clamping end is used to press against the cutting pad 540. The middle area of the pressure plate 570 is constrained by the pressure plate handle 580, so that the supporting end cooperates with the clamping screw 590 to lift the lever, thereby achieving the pressing of the clamping end. Preferably, the pressure plate 570 is made of ABS material (acrylonitrile-butadiene-styrene copolymer), which has certain buffering and vibration damping properties. In the vibration transmitted by the cutter impact, it can moderately absorb vibration energy, reduce impact damage to the surface of the cutting pad 540, and help extend the service life of the cutting pad 540.
[0056] The upper sides of both ends of the cutting pad 540 are provided with recessed pad clearance grooves 541. The pressing end of the pad pressure plate 570 is embedded downward into the pad clearance groove 541 and contacts and presses against the bottom of the groove 541. The pressing end of the pad pressure plate 570 is located in the pad clearance groove 541, so that the upper surface of the pressing end does not protrude from the upper surface of the cutting pad 540, thus avoiding affecting the support and film feeding of the film on the upper surface of the cutting pad 540.
[0057] The pressure plate handle 580 passes through the pad pressure plate 570 and connects to the pressure plate mounting bracket 560, used to limit the vertical movement of the pad pressure plate 570. Specifically, in the clamped state, the pressure plate handle 580 prevents the pad pressure plate 570 from lifting upwards as a whole, ensuring that the pad pressure plate 570 can only deflect around the perforation point and cannot detach from the pressure plate mounting bracket 560 as a whole, thus ensuring the reliability of the clamped state. The design of the pressure plate handle 580 takes into account both the limiting function of the pad pressure plate 570 and the need for easy manual operation, allowing tightening and loosening operations to be completed without special tools.
[0058] The clamping screw 590 is threadedly connected to the support end, and the head of the clamping screw 590 abuts against the pressure plate mounting bracket 560. Specifically, the head of the clamping screw 590 is located on the underside of the pad pressure plate 570 and abuts against the upper surface of the pressure plate mounting bracket 560. The bottom of the clamping screw 590 is provided with an operating groove (such as a slotted or Phillips head groove). The operator can insert a screwdriver into the operating groove from the bottom of the clamping screw 590 (the upper side of the entire equipment operating interface) and rotate the clamping screw 590. The head of the clamping screw 590 uses the top surface of the pressure plate mounting bracket 560 as the reaction surface. As the thread is screwed in, it applies an upward pushing force to the support end of the pad pressure plate 570. The pad pressure plate 570 is lever-driven and deflected with the pressure plate handle 580 at the through hole as the fulcrum. While the support end is lifted, the clamping end on the other side deflects downward and presses against the cutting pad 540, generating a clamping force. The depth to which the clamping screw 590 is screwed in determines the deflection angle of the pad plate 570, that is, the magnitude of the clamping force applied to the cutting pad 540. It can be flexibly adjusted according to actual needs to adapt to different pad thicknesses and clamping requirements.
[0059] In this invention, the pressure plate handle 580 includes a handle limiting part 581, which abuts against the surface of the pad pressure plate 570 and is used to limit the vertical direction of the pad pressure plate 570. Its outer diameter is larger than the inner diameter of the through hole of the pad pressure plate 570, so that the handle limiting part 581 cannot be inserted into the through hole, but instead overlaps the upper surface of the pad pressure plate 570 and forms an abutting contact with the edge of the through hole.
[0060] The pressure plate handle 580 includes a handle clamping part 582. The handle clamping part 582 passes through the pad pressure plate 570 and is threadedly connected to the pressure plate mounting bracket 560, so that after the handle clamping part 582 is tightened with the pressure plate mounting bracket 560, the pad pressure plate 570 is pressed and fixed. The handle clamping part 582 is a rod-shaped structure that extends below the pad pressure plate 570 after the pressure plate handle 580 passes through the through hole in the pad pressure plate 570. Its outer surface is provided with an external thread that mates with the internal thread of the pressure plate mounting bracket 560. After the handle clamping part 582 is screwed into the threaded hole of the pressure plate mounting bracket 560, it is threadedly connected to it.
[0061] When a pressing operation is required, place the cutting pad 540 on the pad mounting bracket 542. Then, insert a screwdriver into the operation slot at the bottom of the pressing screw 590 and rotate the pressing screw 590 inward. After the head of the pressing screw 590 abuts against the upper surface of the platen mounting bracket 560, the supporting end of the pad platen 570 is lifted upward. The pad platen 570 undergoes a lever-like deflection with the platen handle 580 at the perforation as the fulcrum, and the pressing end presses downward against the cutting pad 540. Continue to tighten the clamping portion of the platen handle 580 to lock the platen handle 580 and the platen mounting bracket 560, and the entire pressing state is stably maintained. When it is necessary to remove the cutting pad 540, loosen the clamping portion, and use a screwdriver to screw the pressing screw 590 outward. The upward pushing force of the head of the pressing screw 590 on the supporting end of the pad platen 570 disappears, the supporting end of the pad platen 570 drops, and the pressing end随之抬起,裁断垫板540即可自由取出。
[0062] The connection position between the platen handle 580 and the platen mounting bracket 560 is an eccentric design. Specifically, the position of the perforation on the pad platen 570 is set to be biased towards the supporting end. Specifically: the distance from the perforation to the supporting end is less than the distance from the perforation to the pressing end; further, the distance from the perforation to the supporting end is less than half of the distance from the perforation to the pressing end. This design can achieve the amplification of the lever force: the pad platen 570 takes the perforation (the fulcrum of the platen handle 580) as the lever fulcrum, the supporting end as the force application point (the pressing screw 590 applies an upward lifting force here), and the pressing end as the force output point (applying a downward pressing force on the cutting pad 540). According to the principle of lever moment balance: the force arm from the fulcrum to the force application point (L1) × the applied force (F1) = the force arm from the fulcrum to the output point (L2) × the output force (F2), that is, F2 = F1 × (L1 / L2). When the perforation is biased towards the supporting end (i.e., L1 < L2), this means that under the condition that the output force (F2) at the pressing end is equal to the actual required pressing force, the pressing screw 590 only needs to apply a smaller lifting force (F1) to meet the requirement, that is, the torque required for the pressing screw 590 to be screwed in is smaller, and the operation is more labor-saving.
[0063] As Figure 13 shown, before the pressing operation, the pressing screw 590 is not screwed in or is screwed in to a shallow depth, and the pad platen 570 is in an approximately horizontal natural state. Its pressing end does not contact (with a spacing H) or only lightly touches the bottom surface of the pad avoidance groove 541 of the cutting pad 540. At this time, the cutting pad 540 can be freely removed or inserted along the pad mounting bracket 542, which is convenient for the replacement operation of the pad.
[0064] As Figure 14As shown, after the pad is installed, a clamping operation is performed: First, the handle clamping part 582 of the pressure plate handle 580 passes through the pad pressure plate 570 and is screwed into the threaded hole of the pressure plate mounting bracket 560, so that the handle limiting part 581 abuts against the upper surface of the pad pressure plate 570. At this time, the pad pressure plate 570 is constrained above the pressure plate mounting bracket 560; then, a screwdriver is inserted into the operating groove at the bottom of the clamping screw 590, and the clamping screw 590 is rotated inward, so that the head of the clamping screw abuts against... The upper surface of the pressure plate mounting bracket 560 generates a reaction force, lifting the support end. The pad pressure plate 570 deflects with the handle limiting part 581 at the through hole as the fulcrum. The pressing end enters downward and presses the bottom surface of the pad relief groove 541, applying a stable pressing force to the cutting pad 540. Finally, the threaded connection between the handle clamping part 582 and the pressure plate mounting bracket 560 is tightened to lock the entire pressing structure in the current state, achieving reliable pressing and fixing of the cutting pad 540.
[0065] Preferably, the integrated stand 410 is equipped with a stand magnetic attachment 412. The integrated stand 410 is magnetically connected to the second cutting protective cover 512 through the stand magnetic attachment 412. The second cutting protective cover 512 covers the periphery of the cutting position of the cutting assembly 500, enabling quick disassembly and installation. This ensures the operational safety of the punching area and facilitates daily maintenance and blade replacement. When it is necessary to open the protective cover for blade replacement, cleaning, or other maintenance operations, the operator only needs to overcome the magnetic force by hand to quickly remove the movable protective cover without any tools. This significantly reduces the time required to open and close the protective cover compared to the traditional bolt fixing method, and significantly improves the convenience and efficiency of daily maintenance operations. The cutting assembly 500 is also equipped with a first cutting protective cover 511, which covers the periphery of the cutting cylinder 510, the lifting guide 521, and the lifting guide rod 522. With the first cutting protective cover 511 and the second cutting protective cover 512, the present invention can protect the safety of the staff as much as possible without affecting the operation of the staff, while ensuring that the equipment is not affected.
[0066] Through the structural design of the cutting assembly 500 described above, this invention achieves precise lateral cutting of the film. The cutting cylinder 510 drives the cutting blade to move up and down vertically, cooperating with the cutting pad 540 to complete the punching and cutting of the film; the lifting guide rod 522 is sleeved inside the lifting guide member 521, and the two work together to precisely guide and limit the lifting movement of the cutting blade, effectively preventing the cutting blade from laterally swaying or tilting during the punching process, ensuring the accuracy and consistency of each cutting action, and improving the quality of the cut and the product yield.
[0067] In this invention, the pressure plate 570 reliably presses and fixes the cutting pad 540 through the pressure plate handle 580 and the clamping screw 590: the handle limiting part 581 of the pressure plate handle 580 abuts against the surface of the pressure plate 570 to vertically limit it; the handle clamping part 582 is threadedly connected to the pressure plate mounting bracket 560 to achieve locking and fixation; the clamping screw 590 is threadedly connected to the support end and its head abuts against the pressure plate mounting bracket 560 to further enhance the pressing effect. The multiple pressing mechanism ensures the positional stability of the cutting pad 540 during repeated punching processes and avoids the reduction in cutting quality caused by the pad loosening. The conveying guide 550 is disposed on the rear side of the cutting pad 540.
[0068] In this invention, the frame 100 is provided with a color mark positioning component for positioning color marks on the film. The color mark positioning component includes an optical fiber frame and an optical fiber detection unit disposed on the optical fiber frame. The optical fiber detection unit is connected to the controller.
[0069] The positioning control process of the color mark positioning component is as follows: (1) The transport component 400 continuously drives the cut film to transport, and the color mark positioning component scans the color mark on the film in real time and outputs a trigger signal; (2) After receiving the trigger signal from the color mark positioning component, the controller determines the film transport speed based on the transport speed of the color mark; (3) The controller outputs a control signal and changes the transport speed of the transport component 400 through the drive motor 420, thereby changing the precision of film cutting and trimming.
[0070] Through the control method of the color mark positioning component described above, this invention achieves high-precision automatic positioning of the film cutting position. The fiber optic detection unit scans the color mark signal on the film surface in real time. When a color mark is detected passing by, it immediately outputs a trigger signal to the controller. The controller accurately calculates the actual distance between the color marks based on the time interval of the trigger signal and the known film conveying speed, and compares it with the preset target cutting length. Based on this, it outputs a control signal to adjust the rotation speed of the drive motor 420, correcting the film conveying speed in real time, and ensuring that each cutting action accurately corresponds to the preset position of the color mark.
[0071] Specifically, the color mark positioning component includes a first color mark positioning component and a second color mark positioning component: the first color mark positioning component includes a first fiber optic frame 610 and a first fiber optic detection unit 630 disposed on the first fiber optic frame 610, the first fiber optic detection unit 630 being used to perform color mark positioning on the film in front of the transport component 400; the second color mark positioning component includes a second fiber optic frame 620 and a second fiber optic detection unit 640 disposed on the second fiber optic frame 620, the second fiber optic detection unit 640 being used to perform color mark positioning on the film behind the transport component 400.
[0072] The first color mark positioning component performs color mark pre-detection on the entire film before slitting, obtaining the color mark spacing information in advance. The second color mark positioning component precisely positions the color marks on the slit film strips, directly triggering the cutting action. The coordination of the two-stage color mark positioning achieves progressive positioning control from coarse to fine adjustment, further improving the control accuracy of the cutting position. This closed-loop positioning control method does not rely on the initial dimensional accuracy of the film and can adaptively adjust according to the actual color mark position. It effectively solves the problem of unstable cutting length caused by the deviation of film color mark spacing in existing equipment, significantly reducing the scrap rate and improving product consistency and pass rate.
[0073] V. Material feeding components like Figure 1 , Figure 2 As shown, the feeding assembly includes a collecting hopper 710 and a collecting box 720 located at the outlet of the collecting hopper 710. The collecting hopper 710 is used to guide and concentrate the film sheet 03, and the collecting box 720 is used to store the film sheet 03.
[0074] Based on the structure and function of the above components, the complete working process of the integrated thin film automated processing equipment 01 of the present invention is as follows: (1) Material preparation stage According to the width specifications of the film to be processed, the operator holds the handle on the limiting plate to lift it from the loading platform, moves it along the platform to the position corresponding to the width of the film, and then lowers it. The limiting magnetic component automatically adheres and fixes the limiting plate. If necessary, the position of the limiting magnetic component can be finely adjusted through the fine-tuning holes to ensure that the limiting plate accurately constrains the film laterally. Subsequently, according to the slitting requirements, the spacing of each cutting blade assembly is adjusted by sliding on the slitting adjustment rod, and the cutting depth of the slitting blade is adjusted through the blade adjustment hole. After adjustment, the slitting blade holder is locked to the slitting adjustment rod with bolts.
[0075] (2) Membrane penetration stage The operator triggers the lifting cylinder, which causes the passive roller to rise and separate from the active roller, creating a film-threading gap between them. The film to be processed is then drawn from the feeding assembly, passes through the guide channel between the limit adjustment assemblies, goes under the slitting assembly, through the gap between the active and passive rollers, passes over the cutting pad, and is finally guided by the conveying guide to the unloading assembly. After film threading is complete, the lifting cylinder causes the passive roller to press down and clamp the film with the active roller.
[0076] (3) Slitting and processing stage The controller starts the drive motor, which drives the active roller to rotate via a synchronous transmission mechanism. The active roller and the passive roller work together to clamp the film and transport it downstream. When the film passes through the slitting assembly, the slitting blades cut the film longitudinally, dividing the entire film into multiple longitudinal strips of a specified width. The slitting protective cover remains closed during the slitting operation to ensure operational safety.
[0077] Optionally, the slitting assembly is in an unslitting state before the film threading is completed; after the film threading is completed, the slitting assembly is adjusted so that it passes through the film in order to slit the subsequent films.
[0078] (4) Color mark positioning and cutting stage After being slit, the film strips continue to be conveyed downstream. The fiber optic detection unit of the first color mark positioning component scans the color marks on the film strip in real time, and the controller calculates the actual conveying position of the film based on the color mark signals. After the film strip passes through the transport component, the second color mark positioning component precisely positions the color marks. Based on the precise color mark position information, the controller issues a cutting command when the color mark on the film strip reaches the cutting position. After receiving the command, the cutting cylinder drives the cutting blade to move downward. The lifting guide rod slides precisely in the vertical direction within the lifting guide component. The cutting blade cooperates with the cutting pad to cut the film strip laterally, forming a film sheet of the specified length.
[0079] After the cutting is completed, the cutting cylinder drives the cutting blade to reset, waiting for the next cutting command.
[0080] (5) Material collection stage After being cut, the film sheets slide down the inclined direction into the collection hopper under the guidance of the conveying guide. After being collected in the collection hopper, they fall into the collection box, completing the automatic collection of the film sheets.
[0081] (6) Circular processing The aforementioned processes of conveying, slitting, positioning, cutting, and unloading are carried out continuously in a cycle under the coordination of the controller until all the films to be processed are completed. Throughout the entire processing, operators only need to set parameters and monitor the equipment through the control panel; the connection between each process is automatically completed by the equipment, achieving a high degree of automation in film processing.
[0082] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
[0083] The present invention has been described above with reference to the accompanying drawings. Obviously, the implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other situations without modification, are all within the protection scope of the present invention.
Claims
1. An integrated automated thin film processing equipment, characterized in that, include: A rack, wherein a controller for controlling the operating status of the equipment is installed within the rack. The feeding assembly includes a feeding platform, wherein the feeding platform is provided with a limit adjustment assembly for laterally limiting the film to be processed of different widths; The slitting assembly includes a slitting adjustment rod and one or more cutter assemblies disposed on the slitting adjustment rod and whose installation position can be adjusted. The cutter assemblies are used to longitudinally slit the film to be processed into multiple longitudinal strips. The cutting assembly includes a cutting pad for supporting a long strip of film, a cutting blade corresponding to the position of the cutting pad, and a cutting cylinder for driving the cutting blade to move up and down. The cutting blade and the cutting pad cooperate with each other to cut the long strip of film laterally to form a film sheet. The feeding assembly is used to collect the slit and cut film sheets; The transport component is used to move the film to be processed through the feeding component, the slitting component, the cutting component and the unloading component in sequence; The slitting component, the transport component, and the cutting component are all integrated into the unloading end of the frame.
2. The integrated automated thin film processing equipment according to claim 1, characterized in that, The limit adjustment assembly includes a long strip-shaped limit plate and limit magnetic suction components that are movably installed at different positions on the loading platform. The limit plate and the limit magnetic suction components are magnetically connected to each other and are used to adjust the position of the limit plate on the loading platform.
3. The integrated automated thin film processing equipment according to claim 1, characterized in that, The cutting assembly includes a slitting blade holder and a slitting blade mounted on the head end of the slitting blade holder. The slitting blade holder is slidably mounted on the slitting adjustment rod. The slitting blade is provided with multiple blade adjustment holes. The position of the slitting blade mounted on the slitting blade holder is adjusted through the blade adjustment holes. The portion of the slitting blade protruding from the slitting blade holder is inserted obliquely into the loading platform.
4. The integrated automated thin film processing equipment according to claim 3, characterized in that, The feeding platform is provided with multiple cutting slits distributed along the direction perpendicular to the film travel direction, and the length direction of the cutting slits is parallel to the film travel direction.
5. The integrated automated thin film processing equipment according to claim 1, characterized in that, The slitting assembly also includes a slitting protective cover, which covers the periphery of the slitting adjusting rod and the slitting assembly, and the slitting protective cover is flipped and connected to the loading platform.
6. The integrated automated thin film processing equipment according to claim 1, characterized in that, The frame is equipped with an integrated stand, and the transport component and the cutting component are both mounted on the integrated stand.
7. The integrated automated thin film processing equipment according to claim 6, characterized in that, The integrated stand is equipped with a stand magnetic attachment, and the integrated stand is magnetically connected to the second cutting protective cover through the stand magnetic attachment. The second cutting protective cover covers the periphery of the cutting position of the cutting component.
8. The integrated automated thin film processing equipment according to claim 1, characterized in that, The cutting assembly further includes a lifting guide and a lifting guide rod. The lifting guide rod is sleeved inside the lifting guide and is connected to the cutting blade. The lifting guide rod and the lifting guide cooperate to guide and limit the lifting position of the cutting blade.
9. The integrated automated thin film processing equipment according to claim 1, characterized in that, The cutting assembly further includes a clamping structure for clamping the cutting pad, which includes: Pressure plate mounting bracket A pressure plate, supported on a pressure plate mounting frame, has a pressing end and a supporting end disposed opposite to each other. The pressing end is used to press against the cutting plate. A pressure plate handle, which passes through the pressure plate and connects to the pressure plate mounting bracket, is used to limit the vertical movement of the pressure plate. And a clamping screw, the clamping screw being threadedly connected to the support end, and the head of the clamping screw abutting against the pressure plate mounting bracket.
10. The integrated automated thin film processing equipment according to claim 1, characterized in that, The frame is equipped with a color mark positioning component for positioning color marks on the film. The color mark positioning component includes an optical fiber frame and an optical fiber detection unit disposed on the optical fiber frame. The optical fiber detection unit is connected to the controller.