A material distributing device before stacking of lentinus edodes sauce

Abstract

The present application relates to the technical field of food industrial processing equipment, and discloses a material distributing device before mushroom sauce stacking, which comprises a material distributing table part, the material distributing table part being used as a temporary storage platform before mushroom sauce stacking, and further comprising a single-row feeding mechanism, a material table separating part and a stacking material distributing mechanism, a double separating and positioning structure of a material blocking separating plate and the material table separating part is adopted, a L-shaped separating plate is driven by a cylinder of the material blocking separating plate to move left and right, intermittent material blocking and separating of continuously conveyed bottles is realized, and single-batch quantitative separation is realized; then, the separating blocking plate is driven by a cylinder three, a horizontal connecting plate and a vertical connecting rod of the material table separating part to extend from the insertion port, the bottles conveyed to the end of the feeding conveying belt part are limited, the bottles are uniformly and separately arranged according to the set quantity, the problem that the bottles are easily stacked when continuously conveyed and the quantity of distributed material is inaccurate is fundamentally solved, the quantity of subsequent stacking and grabbing is uniform and arranged in order, and the stacking efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of food industrial processing equipment technology, specifically a material sorting device for stacking mushroom sauce. Background Technology

[0002] After completing processes such as filling, capping, and labeling, mushroom sauce is usually continuously output from a conveyor line. Before entering the palletizing stage, the bottled products need to be sorted, separated, and neatly arranged so that robots or palletizers can stably grasp and stack them in a standardized manner.

[0003] Currently, in automated production lines for shiitake mushroom sauce, the following technical problems commonly exist in the material sorting process before palletizing: 1. Poor conveying adaptability, bottles are prone to deviation and tipping. Existing conveying mechanisms are mostly fixed-width channels, which cannot flexibly adjust the conveying width according to different bottle diameters of mushroom sauce products. During continuous conveying, problems such as bottle deviation, tilting, and tipping are prone to occur, affecting the stability of material distribution and stacking.

[0004] 2. Continuous materials cannot be quantitatively separated and are prone to clustering. Mushroom sauce bottles are mostly conveyed continuously and densely, lacking reliable intermittent material blocking and quantitative separation structures, which easily leads to multiple bottles clustering together.

[0005] 3. Poor material transition leads to jamming and machine stoppage. The lack of a transitional pushing mechanism between the end of the conveyor line and the material distribution platform causes bottles to jam and accumulate at the end, preventing them from smoothly entering the material distribution platform. This requires manual intervention to clear the blockage, affecting the continuity of the production line and reducing overall production efficiency. At the same time, the coordination between material distribution and discharge is insufficient, resulting in low automation. In traditional material distribution devices, the layout of the separating mechanism, positioning mechanism, and pushing mechanism is unreasonable, and the linkage between their actions is poor, making it difficult to achieve accurate positioning and neat material discharge, resulting in irregular material arrangement before stacking.

[0006] To address the aforementioned shortcomings, there is an urgent need for a highly adaptable pre-palletizing sorting device for mushroom sauce that can improve sorting efficiency before palletizing. Summary of the Invention

[0007] The purpose of this invention is to provide a material sorting device before stacking mushroom sauce, so as to solve the problems of poor conveying adaptability, poor material discharge transition, easy material jamming and machine shutdown, and low material sorting efficiency of existing material sorting devices mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: A material distribution device for stacking mushroom sauce includes a material distribution platform, which serves as a temporary storage platform for the mushroom sauce before stacking. It also includes a single-row feeding mechanism, a material platform partition, and a stacking and discharging mechanism. The single-row feeding mechanism is located at the feeding end of the entire device, and its discharge end is connected to the feeding end of the distributing table. It is used to transport rows of mushroom sauce units to the distributing table. The table surface of the distributing table receives the mushroom sauce output from the single-row feeding mechanism. The material platform partition is installed below the material distribution platform and is located between the single-row feeding mechanism and the material distribution platform, for temporarily separating and positioning the mushroom sauce conveyed to the end of the single-row feeding mechanism. The palletizing and feeding mechanism is arranged along the length of the feeding platform on the side of the feeding platform and is laterally fitted with the feeding platform to push the mushroom sauce conveyed to the end of the single-row feeding mechanism onto the feeding platform.

[0009] As a preferred embodiment of the material sorting device before stacking the mushroom sauce according to the present invention, the single-row feeding mechanism includes a feeding conveyor belt, a width limiting baffle, a material blocking partition, and a quantity adjusting component. The feeding conveyor belt is connected and installed at one end of the material sorting platform. The width limiting baffle is installed at the front end of the feeding conveyor belt. The material blocking partition is installed on the middle side of the feeding conveyor belt for intermittently blocking and separating the continuously conveyed mushroom sauce. The quantity adjusting component is installed at the end of the feeding conveyor belt.

[0010] As a preferred embodiment of the material sorting device before stacking the mushroom sauce according to the present invention, the material feeding conveyor belt section includes a frame rod, a coupling, a servo motor, a conveyor belt, and a connecting block. The servo motor is driven and connected to the conveyor belt through the coupling. The conveyor belt is mounted on the frame rod, and a connecting block for connecting and installing with the material sorting platform is provided on the side of the end of the frame rod.

[0011] As a preferred embodiment of the material distribution device before stacking mushroom sauce according to the present invention, the width-limiting adjustment baffle includes a movable adjustment baffle and a fixed baffle. The fixed baffle is fixed to one side of the frame rod. The movable adjustment baffle includes a support plate, a connecting plate, a baffle plate, an elongated opening, and a locking bolt. The support plate is installed on the other side of the frame rod. The connecting plate is connected to the support plate by the locking bolt. The baffle plate is fixedly set on the connecting plate to form a baffle structure. An elongated opening is provided on the connecting plate. The locking bolt passes through the elongated opening to realize the position adjustment of the movable adjustment baffle.

[0012] As a preferred embodiment of the material sorting device before stacking the mushroom sauce according to the present invention, the material blocking partition includes a cylinder and an L-shaped partition. The cylinder is installed on one side of the frame rod, and the L-shaped partition is connected to the telescopic end of the cylinder. The L-shaped partition is located above the conveyor belt.

[0013] As a preferred embodiment of the material distribution device before stacking the mushroom sauce according to the present invention, the quantity adjustment component includes a lifting platform, a second cylinder and a push plate. The lifting platform is fixed above the end of the frame rod, the second cylinder is installed on the lifting platform, and the push plate is connected to the telescopic end of the second cylinder.

[0014] As a preferred embodiment of the material distribution device before stacking the mushroom sauce according to the present invention, the material distribution platform includes a support leg, a material platform, a widened baffle and a side baffle. The material platform is supported and fixed by the support leg. The inlet end of the material platform is connected to the outlet end of the conveyor belt. The widened baffle is fixed to one side of the material platform, and the side baffle is fixed to the other side of the material platform. The side of the widened baffle is used to install the stacking and discharging mechanism.

[0015] As a preferred embodiment of the material sorting device before stacking the mushroom sauce according to the present invention, the material platform partition includes a mounting base, a cylinder three, a horizontal connecting plate, a vertical connecting rod and a partition baffle. The mounting base is fixed to the lower end face of the material platform, the cylinder three is fixed to the mounting base, the horizontal connecting plate is connected to the telescopic end of the cylinder three, one end of the vertical connecting rod is connected to the horizontal connecting plate and the other end is connected to the partition baffle. A gap is left between one end of the material platform and the frame rod, forming a socket for inserting the partition baffle.

[0016] As a preferred embodiment of the material distribution device before stacking the mushroom sauce according to the present invention, the stacking and discharging mechanism includes a material pushing component, a material discharging auxiliary baffle and a slide rail, wherein the slide rail is fixed to the outside of the widened baffle of the material platform; The pushing assembly includes a lead screw slide, a slider connecting plate, a slider, and a push plate arm. The lead screw slide is mounted on the widened baffle. The slider is slidably connected to the slide rail. The slider connecting plate is connected to the sliding end of the lead screw slide and to the slider. The push plate arm is mounted on the slider. The material discharge auxiliary baffle includes a second lead screw slide, a second slider connecting plate, a second slider, and a baffle arm. The second lead screw slide is mounted on the widened baffle. The second slider is slidably connected to the slide rail. The second slider connecting plate is connected to the second slider and is connected to the sliding end of the second lead screw slide. The baffle arm is connected and mounted on the second slider.

[0017] As a preferred embodiment of the material distribution device before stacking mushroom sauce according to the present invention, the pusher arm includes a reinforcing rod, a mounting arm and a plate body. The reinforcing rod is connected and installed at the upper end of the slider one, the mounting arm is connected and installed at one end of the reinforcing rod, and the plate body is detachably connected and installed on the mounting arm by screws. The baffle arm is configured the same as the push plate arm. The reinforcing rod of the baffle arm is connected and installed at the upper end of the second slider. The installation height of the baffle arm is higher than that of the push plate arm.

[0018] Compared with the prior art, the beneficial effects of the present invention are: The adjustable conveyor channel width offers strong versatility and more stable bottle conveying. By installing adjustable width-limiting baffles on both sides of the feeding conveyor belt, and utilizing the cooperation of the support plate, connecting plate, elongated opening, and locking bolts, the width of the conveyor channel between the movable and fixed baffles can be flexibly adjusted according to the diameter and external dimensions of different sizes of mushroom sauce bottles. This effectively solves the problem that traditional fixed channels cannot adapt to various bottle types. During the conveying process, the width-limiting baffles reliably limit the lateral movement of the bottles, preventing them from deviating, tilting, or tipping over on the conveyor belt. This significantly improves the stability of the conveying process and the versatility of the equipment, meeting the common production needs of multiple sizes of mushroom sauce products. There is no need to configure separate conveyor equipment for different bottle types, reducing production investment.

[0019] Multi-level separation and positioning ensures precise quantitative dispensing and prevents clumping. It employs a dual-separation and positioning structure combining a baffle plate and a material platform separator. The baffle plate's cylinder drives the L-shaped separator to move left and right, intermittently separating continuously conveyed bottles for single-batch quantitative separation. Furthermore, the material platform separator's cylinder, horizontal connecting plate, and vertical connecting rod extend the separator baffle from the inlet, limiting the bottles conveyed to the end of the feeding conveyor belt. This ensures bottles are neatly separated according to the set quantity, fundamentally solving the problem of bottle clumping and inaccurate dispensing during continuous conveying. This guarantees consistent quantity and orderly arrangement during subsequent palletizing, improving palletizing efficiency.

[0020] The mechanism is rationally laid out, with coordinated and reliable operation. The bottles are neatly arranged before stacking, integrating the single-row feeding mechanism, the material platform partition, and the stacking and discharging mechanism. Each mechanism has a clear division of labor and smooth linkage. The stacking and discharging mechanism is guided by slide rails and independently driven by screw slide one and screw slide two. This drives the pusher arm of the pushing component and the baffle arm of the discharging auxiliary baffle component to cooperate. The pusher arm pushes the bottles, while the baffle arm assists in preventing tipping. This allows for precise pushing and shaping of the bottles on the material platform, resulting in a neat and uniform arrangement of the bottles before stacking. This meets the requirements of high-speed automated stacking and improves stacking efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall first-view structure of the present invention; Figure 2 This is a schematic diagram of the overall second-view structure of the present invention; Figure 3 This is a schematic diagram of the single-row feeding mechanism of the present invention; Figure 4 This is a schematic diagram of the end structure of the single-row feeding mechanism of the present invention; Figure 5 This is a schematic diagram of the front end structure of the single-row feeding mechanism of the present invention; Figure 6 This is a schematic diagram of the material distribution table and the material table partition of the present invention; Figure 7 This is a schematic diagram of the material platform partition structure of the present invention; Figure 8 for Figure 6 Enlarged view of point A in the middle; Figure 9 This is a schematic diagram of the palletizing and material sorting mechanism and the material distribution table of the present invention; Figure 10 This is a schematic diagram of the material pushing assembly and the material discharging auxiliary baffle of the present invention.

[0022] The attached diagram lists the components represented by each number as follows: 100. Single-row feeding mechanism; 110. Feeding conveyor belt section; 111. Frame rod; 112. Coupling; 113. Servo motor one; 114. Conveyor belt; 115. Connecting block; 120. Width limiting adjustment baffle; 121. Movable adjustment baffle; 101. Support plate; 102. Connecting plate; 103. Baffle plate; 104. Long slot; 105. Locking bolt; 122. Fixed baffle; 130. Material blocking partition plate; 131. Cylinder one; 132. L-shaped partition plate; 140. Quantity adjustment component; 141. Lifting platform; 142. Cylinder two; 143. Push plate; 200. Material distribution platform; 210. Support leg; 220. Material platform; 230. Widened baffle; 240. Side baffle; 300. Material platform partition; 310. Mounting base; 320. Cylinder 3; 330. Horizontal connecting plate; 340. Vertical connecting rod; 350. Partition baffle; 301. Insertion port; 400. Palletizing and feeding mechanism; 410. Pushing assembly; 411. Lead screw slide one; 412. Slider connecting plate one; 413. Slider one; 414. Push plate arm; 401. Reinforcing rod; 402. Mounting arm; 403. Plate body; 420. Feeding auxiliary baffle; 421. Lead screw slide two; 422. Slider connecting plate two; 423. Slider two; 424. Baffle arm; 430. Slide rail. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] This invention provides a technical solution: such as Figure 1 - Figure 10 The illustrated material distribution device for stacking mushroom sauce includes a material distribution platform 200, which serves as a temporary storage platform for the mushroom sauce before stacking. It also includes a single-row feeding mechanism 100, a material platform partition 300, and a stacking and discharging mechanism 400. The single-row feeding mechanism 100 is located at the feeding end of the entire device, and its discharge end is connected to the feeding end of the distributing table 200. It is used to transport the rows of mushroom sauce units to the distributing table 200. The table surface of the distributing table 200 receives the mushroom sauce output from the single-row feeding mechanism 100. The material platform divider 300 is installed below the material distribution platform 200 and is located between the single-row feeding mechanism 100 and the material distribution platform 200. It is used to temporarily separate and position the mushroom sauce that is conveyed to the end of the single-row feeding mechanism 100. The stacking and feeding mechanism 400 is arranged along the length of the feeding platform 200 on the side of the feeding platform 200 and is configured to cooperate laterally with the feeding platform 200. It is used to push the mushroom sauce that is conveyed to the end of the single-row feeding mechanism 100 onto the feeding platform 200.

[0025] In some embodiments of the present invention, reference is made to... Figure 1 - Figure 5 As shown, the single-row feeding mechanism 100 includes a feeding conveyor belt section 110, a width limiting adjustment baffle 120, a material blocking partition 130, and a quantity adjustment component 140. The feeding conveyor belt section 110 is connected and installed at one end of the material distribution platform section 200. The width limiting adjustment baffle 120 is installed at the front end of the feeding conveyor belt section 110. The material blocking partition 130 is installed on the middle side of the feeding conveyor belt section 110 for intermittent blocking and separation of the continuously conveyed mushroom sauce. The quantity adjustment component 140 is installed at the end of the feeding conveyor belt section 110.

[0026] Furthermore, the feeding conveyor belt section 110 includes a frame rod 111, a coupling 112, a servo motor 113, a conveyor belt 114, and a connecting block 115. The servo motor 113 is driven to connect with the conveyor belt 114 through the coupling 112. The conveyor belt 114 is mounted on the frame rod 111, and the end side of the frame rod 111 is provided with a connecting block 115 for connecting and installing with the material distribution table section 200.

[0027] Furthermore, the width-limiting adjustment baffle 120 includes a movable adjustment baffle 121 and a fixed baffle 122. The fixed baffle 122 is fixed to one side of the frame rod 111. The movable adjustment baffle 121 includes a support plate 101, a connecting plate 102, a baffle plate 103, an elongated opening 104, and a locking bolt 105. The support plate 101 is installed on the other side of the frame rod 111. The connecting plate 102 is connected to the support plate 101 by the locking bolt 105. The baffle plate 103 is fixedly installed on the connecting plate 102 to form a baffle structure. The connecting plate 102 has an elongated opening 104. The locking bolt 105 passes through the elongated opening 104 to realize the position adjustment of the movable adjustment baffle 121.

[0028] The adjustable width of the conveyor channel provides strong versatility and more stable bottle conveying. By setting adjustable width-limiting baffles 120 on both sides of the feeding conveyor belt 110, and utilizing the cooperation of the support plate 101, connecting plate 102, elongated opening 104 and locking bolt 105, the width of the conveyor channel between the movable baffle 121 and the fixed baffle 122 can be flexibly adjusted according to the diameter and external dimensions of different specifications of mushroom sauce bottles. This effectively solves the problem that traditional fixed channels cannot adapt to multiple bottle types. During the conveying process, the width-limiting baffles 120 reliably limit the lateral movement of the bottles, preventing them from running off-center, tilting, or tipping over on the conveyor belt 114. This significantly improves the stability of the conveying process and the versatility of the equipment, meeting the common production needs of multiple specifications of mushroom sauce products. There is no need to configure separate conveying equipment for different bottle types, reducing production investment.

[0029] Furthermore, the baffle plate 130 includes a cylinder 131 and an L-shaped baffle plate 132. The cylinder 131 is installed on one side of the frame rod 111, and the L-shaped baffle plate 132 is connected to the telescopic end of the cylinder 131. The L-shaped baffle plate 132 is located above the conveyor belt 114.

[0030] Furthermore, the quantity adjustment component 140 includes a lifting platform 141, a second cylinder 142, and a push plate 143. The lifting platform 141 is fixed above the end of the support rod 111, the second cylinder 142 is installed on the lifting platform 141, and the push plate 143 is connected to the telescopic end of the second cylinder 142.

[0031] In some embodiments of the present invention, reference is made to... Figure 2 and Figure 6 As shown, the material distribution platform 200 includes a support leg 210, a material platform 220, a widened baffle 230, and a side baffle 240. The material platform 220 is supported and fixed by the support leg 210. The feeding end of the material platform 220 is connected to the discharging end of the conveyor belt 114. The widened baffle 230 is fixed to one side of the material platform 220, and the side baffle 240 is fixed to the other side of the material platform 220. The side of the widened baffle 230 is used to install the stacking and discharging mechanism 400.

[0032] In some embodiments of the present invention, reference is made to... Figure 6 - Figure 8 As shown, the material platform partition 300 includes a mounting base 310, a cylinder 320, a horizontal connecting plate 330, a vertical connecting rod 340, and a partition baffle 350. The mounting base 310 is fixed to the lower end face of the material platform 220, the cylinder 320 is fixed to the mounting base 310, the horizontal connecting plate 330 is connected to the telescopic end of the cylinder 320, one end of the vertical connecting rod 340 is connected to the horizontal connecting plate 330, and the other end is connected to the partition baffle 350. A gap is left between one end of the material platform 220 and the support rod 111, and the gap forms a socket 301 for inserting the partition baffle 350.

[0033] Multi-level separation and positioning ensures precise quantitative distribution and prevents clumping. A dual-separation and positioning structure, employing a baffle plate 130 and a platform separator 300, is used. The baffle plate 130's cylinder 131 drives the L-shaped separator 132 to move left and right, intermittently separating continuously conveyed bottles to achieve quantitative separation per batch. Furthermore, the platform separator 300's cylinder 320, horizontal connecting plate 330, and vertical connecting rod 340 drive the separator baffle 350 to extend from the insertion port 301, limiting the bottles conveyed to the end of the feeding conveyor belt 110. This ensures the bottles are neatly separated according to the set quantity, fundamentally solving the problem of bottle clumping and inaccurate distribution during continuous conveying. This guarantees consistent quantity and orderly arrangement during subsequent palletizing, improving palletizing efficiency.

[0034] In some embodiments of the present invention, reference is made to... Figure 1 - Figure 2 and Figure 9 - Figure 10 As shown, the palletizing and discharging mechanism 400 includes a pushing component 410, a discharging auxiliary baffle 420, and a slide rail 430. The slide rail 430 is fixed to the outside of the widened baffle 230 of the material platform 220. The pusher assembly 410 includes a lead screw slide 411, a slider connecting plate 412, a slider 413, and a pusher arm 414. The lead screw slide 411 is mounted on the widened baffle 230. The slider 413 is slidably connected to the slide rail 430. The slider connecting plate 412 is connected to the sliding end of the lead screw slide 411 and is connected to the slider 413. The pusher arm 414 is mounted on the slider 413. The material discharge auxiliary baffle 420 includes a second lead screw slide 421, a second slider connecting plate 422, a second slider 423, and a baffle arm 424. The second lead screw slide 421 is mounted on the widened baffle 230. The second slider 423 is slidably connected to the slide rail 430. The second slider connecting plate 422 is connected to the second slider 423. The second slider connecting plate 422 is connected to the sliding end of the second lead screw slide 421 and is connected to the second slider 423. The baffle arm 424 is connected and mounted on the second slider 423.

[0035] Furthermore, the pusher arm 414 includes a reinforcing rod 401, a mounting arm 402, and a plate 403. The reinforcing rod 401 is connected and installed at the upper end of the slider 413, the mounting arm 402 is connected and installed at one end of the reinforcing rod 401, and the plate 403 is detachably connected and installed on the mounting arm 402 by screws. The baffle arm 424 and the pusher arm 414 are configured the same. The reinforcing rod 401 of the baffle arm 424 is connected and installed on the upper end of the slider 423. The installation height of the baffle arm 424 is higher than that of the pusher arm 414.

[0036] The mechanism has a reasonable layout, reliable and coordinated operation, and neat arrangement before palletizing. The single-row feeding mechanism 100, the material platform separator 300 and the palletizing and discharging mechanism 400 are integrated into one layout. Each mechanism has a clear division of labor and smooth linkage. The palletizing and discharging mechanism 400 is guided by the slide rail 430 and is independently driven by the first lead screw slide 411 and the second lead screw slide 421. It drives the push plate arm 414 of the pusher component 410 and the baffle arm 424 of the discharge auxiliary baffle component 420 to cooperate. The push plate arm 414 realizes the pushing, and the baffle arm 424 realizes the auxiliary anti-tipping. It can accurately push and shape the bottles on the material platform 220, so that the bottles form a neat and uniform arrangement before palletizing, which is suitable for high-speed automated palletizing and improves palletizing efficiency.

[0037] The specific working steps of this invention are as follows: Before starting the operation, adjust the width of the conveying channel according to the outer diameter of the mushroom sauce bottles to be dispensed. Loosen the locking bolt 105 of the width limiting adjustment baffle 120, push the connecting plate 102 to move along the long opening 104, and drive the baffle plate 103 and the movable adjustment baffle 121 to move synchronously, so that the width of the channel between the movable adjustment baffle 121 and the fixed baffle 122 is slightly larger than the diameter of the bottle. After adjusting, tighten the locking bolt 105 to complete the fixation, ensuring that the bottle does not shake, tilt or jam during the conveying process.

[0038] The length of the end space of the feeding conveyor belt section 110 is adjusted according to the number required for a single row during palletizing. During adjustment, the cylinder 142 of the quantity adjustment component 140 extends and drives the push plate 143 to move onto the conveyor belt 114, thereby reducing the length of the end space of the feeding conveyor belt section 110, that is, reducing the number of bottles that can be placed in the end area of ​​the feeding conveyor belt section 110.

[0039] During the continuous and stable conveying stage, servo motor 113 is activated. Servo motor 113 drives conveyor belt 114 to rotate at a uniform speed via coupling 112. The mushroom sauce bottles, having completed filling and sealing, sequentially enter the feeding conveyor belt section 110 from the previous process. During conveying, the bottles are positioned between the movable adjusting baffle 121 and the fixed baffle 122, maintaining a straight conveying path and preventing lateral deviation, mutual compression, or tipping. This ensures stable, orderly, and continuous conveying of the bottles to the discharge end. During conveying, the telescopic end of cylinder 131 moves the L-shaped separator 132, extending it beyond the conveyor belt 114 area. This does not obstruct or separate the middle section of the conveyor belt 114, allowing for continuous conveying of the bottles on the conveyor belt 114.

[0040] Before the bottle is conveyed to the end of the feeding conveyor belt 110, the telescopic end of the cylinder 320 is in a retracted state, and the dividing baffle 350 extends upward from the inlet 301 to block and separate the end of the feeding conveyor belt 110 from the material platform 220.

[0041] When a batch of bottles is conveyed to the end of the feeding conveyor belt 110, cylinder 131 receives a control signal and drives the L-shaped separator 132 to move and retract into the area of ​​the conveyor belt 114, blocking the bottles being continuously conveyed behind. This physically separates a set number of bottles at the end of the feeding conveyor belt 110 from the bottles behind, preventing the bottles from piling up. The separator 350 prevents the bottles from rushing out of the workstation due to inertia or from being misaligned, ensuring that the batch of bottles remains neatly and orderly arranged at the end of the conveyor belt.

[0042] After the bottles at the end of the feeding conveyor belt 110 are quantitatively separated, the cylinder 320 of the material platform separator 300 extends downward and drives the separator baffle 350 to move downward from the inlet 301 through the horizontal connecting plate 330 and the vertical connecting rod 340, so that the end of the feeding conveyor belt 110 and the material platform 220 are in an open state.

[0043] The first lead screw slide 411 of the pushing assembly 410 is activated, driving the first slider 413 to slide along the slide rail 430. Through the pusher arm 414, the plate 403 pushes the row of bottles arranged on the end of the feeding conveyor belt 110. During pushing, the second lead screw slide 421 of the discharge auxiliary baffle 420 is activated, driving the second slider 423 to move along the slide rail 430. This moves the baffle arm 424 to the set discharge position, forming a lateral baffle to limit and constrain the other side of the bottle, thereby achieving the discharge and shaping of the row of bottles.

[0044] The bottles remain neatly arranged on the material platform 220, awaiting gripping by the palletizing equipment. After gripping, the lead screw slide 1 411 and lead screw slide 2 421 drive the pusher arm 414 and the baffle arm 424 back to their initial positions, respectively; at the same time, the cylinder 320 retracts, driving the separator baffle 350 to move upward from the insertion port 301, and the device then enters the next working cycle, repeatedly performing conveying, separating, positioning, pushing, and discharging actions to achieve continuous automated operation of material separation before palletizing mushroom sauce bottles.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material distribution device for mushroom sauce before stacking, comprising a material distribution platform (200), wherein the material distribution platform (200) serves as a temporary storage platform for the mushroom sauce before stacking, characterized in that, Also includes: Single-row feeding mechanism (100), material platform partition (300) and palletizing and stacking mechanism (400); The single-row feeding mechanism (100) is located at the feeding end of the entire device, and its discharge end is connected to the feeding end of the distribution table (200) to convey rows of mushroom sauce units to the distribution table (200). The table surface of the distribution table (200) receives the mushroom sauce output from the single-row feeding mechanism (100). The material platform partition (300) is installed below the material distribution platform (200) and is located between the single-row feeding mechanism (100) and the material distribution platform (200) for temporarily separating and positioning the mushroom sauce delivered to the end of the single-row feeding mechanism (100). The palletizing and feeding mechanism (400) is arranged along the length of the feeding platform (200) on the side of the feeding platform (200) and is laterally fitted with the feeding platform (200) to push the mushroom sauce conveyed to the end of the single-row feeding mechanism (100) onto the feeding platform (200).

2. The material sorting device for mushroom sauce before stacking according to claim 1, characterized in that: The single-row feeding mechanism (100) includes a feeding conveyor belt (110), a width limiting baffle (120), a material blocking partition (130), and a quantity adjusting component (140). The feeding conveyor belt (110) is connected to one end of the material distribution platform (200). The width limiting baffle (120) is installed at the front end of the feeding conveyor belt (110). The material blocking partition (130) is installed on the middle side of the feeding conveyor belt (110) for intermittent blocking and separation of the continuously conveyed mushroom sauce. The quantity adjusting component (140) is installed at the end of the feeding conveyor belt (110).

3. The material distribution device before stacking mushroom sauce according to claim 2, characterized in that: The feeding conveyor belt section (110) includes a frame (111), a coupling (112), a servo motor (113), a conveyor belt (114), and a connecting block (115). The servo motor (113) is driven to connect with the conveyor belt (114) through the coupling (112). The conveyor belt (114) is mounted on the frame (111). The end side of the frame (111) is provided with a connecting block (115) for connecting and installing with the material distribution table section (200).

4. The material sorting device for mushroom sauce before stacking according to claim 3, characterized in that: The width-limiting adjustment baffle (120) includes a movable adjustment baffle (121) and a fixed baffle (122). The fixed baffle (122) is fixed to one side of the frame rod (111). The movable adjustment baffle (121) includes a support plate (101), a connecting plate (102), a baffle plate (103), a long slot (104), and a locking bolt (105). The support plate (101) is installed on the other side of the frame rod (111). The connecting plate (102) is connected to the support plate (101) through the locking bolt (105). The baffle plate (103) is fixedly set on the connecting plate (102) to form a baffle structure. The connecting plate (102) has a long slot (104). The locking bolt (105) passes through the long slot (104) to realize the position adjustment of the movable adjustment baffle (121).

5. The material sorting device for mushroom sauce before stacking according to claim 4, characterized in that: The baffle plate (130) includes a cylinder (131) and an L-shaped baffle plate (132). The cylinder (131) is installed on one side of the frame rod (111). The L-shaped baffle plate (132) is connected to the telescopic end of the cylinder (131). The L-shaped baffle plate (132) is located above the conveyor belt (114).

6. The material sorting device for mushroom sauce before stacking according to claim 5, characterized in that: The quantity adjustment component (140) includes a lifting platform (141), a second cylinder (142), and a push plate (143). The lifting platform (141) is fixed above the end of the support rod (111). The second cylinder (142) is installed on the lifting platform (141). The push plate (143) is connected to the telescopic end of the second cylinder (142).

7. The material distribution device for stacking mushroom sauce according to claim 3, characterized in that: The material distribution platform (200) includes a support leg (210), a material platform (220), a widened baffle (230), and a side baffle (240). The material platform (220) is supported and fixed by the support leg (210). The feeding end of the material platform (220) is connected to the discharging end of the conveyor belt (114). The widened baffle (230) is fixed to one side of the material platform (220), and the side baffle (240) is fixed to the other side of the material platform (220). The side of the widened baffle (230) is used to install the palletizing and discharging mechanism (400).

8. The material sorting device for mushroom sauce before stacking according to claim 7, characterized in that: The material platform partition (300) includes a mounting base (310), a cylinder (320), a horizontal connecting plate (330), a vertical connecting rod (340), and a partition baffle (350). The mounting base (310) is fixed to the lower end face of the material platform (220). The cylinder (320) is fixed to the mounting base (310). The horizontal connecting plate (330) is connected to the telescopic end of the cylinder (320). One end of the vertical connecting rod (340) is connected to the horizontal connecting plate (330), and the other end is connected to the partition baffle (350). A gap is left between one end of the material platform (220) and the frame rod (111), and the gap forms a socket (301) for the insertion of the partition baffle (350).

9. The material sorting device for mushroom sauce before stacking according to claim 7, characterized in that: The palletizing and feeding mechanism (400) includes a pushing component (410), a feeding auxiliary baffle (420), and a slide rail (430), wherein the slide rail (430) is fixed to the outside of the widened baffle (230) of the material platform (220); The pusher assembly (410) includes a lead screw slide (411), a slider connecting plate (412), a slider (413), and a pusher arm (414). The lead screw slide (411) is mounted on the widened baffle (230). The slider (413) is slidably connected to the slide rail (430). The slider connecting plate (412) is connected to the sliding end of the lead screw slide (411) and connected to the slider (413). The pusher arm (414) is mounted on the slider (413). The discharge auxiliary baffle (420) includes a second lead screw slide (421), a second slider connecting plate (422), a second slider (423), and a baffle arm (424). The second lead screw slide (421) is mounted on the widened baffle (230). The second slider (423) is slidably connected to the slide rail (430). The second slider connecting plate (422) is connected to the second slider (423). The second slider connecting plate (422) is connected to the sliding end of the second lead screw slide (421) and connected to the second slider (423). The baffle arm (424) is connected and mounted on the second slider (423).

10. The material sorting device for stacking mushroom sauce according to claim 9, characterized in that: The push plate arm (414) includes a reinforcing rod (401), a mounting arm (402), and a plate (403). The reinforcing rod (401) is connected and installed at the upper end of the slider (413), the mounting arm (402) is connected and installed at one end of the reinforcing rod (401), and the plate (403) is detachably connected and installed on the mounting arm (402) by screws. The baffle arm (424) is configured the same as the pusher arm (414). The reinforcing rod (401) of the baffle arm (424) is connected and installed on the upper end of the second slider (423). The installation height of the baffle arm (424) is higher than that of the pusher arm (414).

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