A high-efficiency juice extraction device and method for wild Yunnan olives

Abstract

This invention relates to the field of Yunnan olive processing technology, specifically to a high-efficiency juice extraction device and method for wild Yunnan olives. The device includes a frame, a pressing assembly, a hopper, and a separation assembly. The separation assembly includes a guide plate, a screen plate, a moving plate, a support, a slide bar, a spring, a limiting plate, and a cam component. The pressing assembly presses the wild Yunnan olives, and the juice falls into a collection box at the bottom of the pressing assembly. The pressing waste is discharged through the slag outlet of the pressing assembly. During discharge, the guide plate guides the waste to fall into the screen plate. The cam component moves the moving plate vertically, and the screen plate vibrates in conjunction with the spring and slide bar. The pulp and pulp leak downwards through the screen holes of the screen plate, while the pits roll out from a notch on one side of the screen plate, achieving separation of pulp and pits. This solves the problem of existing equipment where the pulp and pits are mixed together after pressing, requiring further sieving when utilizing the pulp, which is quite cumbersome.

Description

Technical Field

[0001] This invention relates to the field of Yunnan olive processing technology, and in particular to a high-efficiency juice extraction device and method for wild Yunnan olives. Background Technology

[0002] Currently, the processing technology for Yunnan olive juice includes impurity removal, washing, preheating, and juicing. However, existing juicers are insufficient to meet the specific requirements of the Yunnan olive juicing process.

[0003] A search revealed that prior art CN205322054U discloses a Yunnan olive juicer, including a frame and a motor, reducer, and screen cylinder fixedly mounted on the frame. The output shaft of the motor is connected to the input shaft of the reducer. The screen cylinder contains a first spiral shaft and a second spiral shaft. The first spiral shaft has a first spiral blade, and the second spiral shaft has a second spiral blade. The first and second spiral shafts are rotatably connected to the frame. The first spiral shaft is fixedly connected to the output shaft of the reducer and has a drive gear. The second spiral shaft has a driven gear meshing with the drive gear. One end of the screen cylinder has a raw material inlet at the top, and the other end has a residue / cake outlet. A juice outlet is located at the bottom of the screen cylinder, and a juice storage tank is connected to the bottom. The screen cylinder is inclined. The use of a double spiral design allows for a large single-machine processing capacity and significantly increases the pressing speed, improving production efficiency. The inclined design of the screen cylinder ensures that the extracted juice flows backward along the inner wall of the screen cylinder, preventing it from flowing out with the residue / cake, thus improving the juice yield.

[0004] However, the above equipment has the following problems when in use: the pulp and fruit residue are mixed together after pressing, and the pulp needs to be screened again when it is used, which is quite troublesome. Summary of the Invention

[0005] The purpose of this invention is to provide a high-efficiency juice extraction device for wild Yunnan olives, which solves the problem that existing equipment leaves the pulp and pits mixed together after extraction, requiring further sieving of the pulp when utilizing it, which is quite troublesome.

[0006] To achieve the above objectives, the present invention provides a high-efficiency juice extraction device for wild Yunnan olives, including a frame, a pressing component mounted on the frame, a hopper mounted on the top of the pressing component, and a separation component; The separation assembly includes a guide plate, a screen plate, a moving plate, a bracket, a slide rod, a spring, a limiting plate, and a cam component. The guide plate is installed on the receiving box of the pressing assembly and is located below the slag outlet. The screen plate is detachably connected to the moving plate. The bracket is installed on the frame and is symmetrically arranged. The slide rod is fixedly connected to the frame and slidably connected to the moving plate. The spring is sleeved on the slide rod and abuts against the limiting plate and the moving plate respectively. The limiting plate is installed on the top of the slide rod, and the cam component is located below the moving plate.

[0007] The side outlet of the screen disc is welded with an extended guide rail.

[0008] The guide channel of the guide plate adopts an L-shaped structure, and the side near the moving plate and the rear side are both baffle structures.

[0009] The cam component includes an action cam and a drive component. The action cam is rotatably connected to the bracket and connected to the output shaft of the drive component.

[0010] The driving component includes a fixed frame and a drive motor. The fixed frame is mounted on the front support. The drive motor is fixed on the fixed frame, and its output shaft is connected to the end of the rotating shaft of the actuating cam via a coupling.

[0011] When the slide rod and the moving plate are in sliding engagement, they are isolated from each other by installing a T-shaped sliding sleeve in the sliding hole of the moving plate.

[0012] The high-efficiency juice extraction device for wild Yunnan olives also includes a safety component, which includes a U-shaped frame and a maintenance door. The U-shaped frame is installed on the frame and located outside the moving plate; the maintenance door is located on the left side of the U-shaped frame.

[0013] One method for efficiently juicing wild Yunnan olives, applicable to the aforementioned efficient juicing device, includes the following steps: Wild Yunnan olives are fed into the pressing unit through the hopper; Wild Yunnan olives are pressed by the pressing component, and the juice falls into the collection box at the bottom of the pressing component. Finally, the juice is discharged through the discharge valve at the bottom of the box. The pressing waste residue is discharged through the slag outlet of the pressing component. During discharge, the waste residue is guided by the guide plate to fall into the screen plate. The movement of the cam component drives the moving plate to move vertically, and the vibration of the screen plate is achieved with the cooperation of the spring and the slide bar. The pulp and residue leak down from the screen holes of the screen plate, and the pit rolls out from the notch on one side of the screen plate, thus achieving the separation of pulp and pit.

[0014] This invention discloses a high-efficiency juice extraction device for wild Yunnan olives. During processing, wild Yunnan olives are fed into the pressing assembly via a hopper. The pressing assembly presses the wild Yunnan olives, and the juice falls into a collection box at the bottom of the pressing assembly. Finally, the juice is discharged through a discharge valve at the bottom of the box. The pressing waste is discharged through the slag outlet of the pressing assembly. During discharge, the waste is guided by a guide plate to fall into a screen plate. The movement of the cam component drives the moving plate to move vertically, and the screen plate vibrates under the cooperation of springs and slide rods. The pulp and pulp leak downwards from the screen holes of the screen plate, while the pits roll out from the notch on one side of the screen plate, thus separating the pulp and pits. This solves the problem of existing equipment where the pulp and pits are mixed together after pressing, requiring further screening when using the pulp, which is quite troublesome. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency juice extraction device for wild Yunnan olives according to the first embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of the material guide plate according to the first embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the overall structure of the high-efficiency juice extraction device for wild Yunnan olives according to the second embodiment of the present invention.

[0019] Figure 4 This is a schematic diagram of the sealing plate according to the third embodiment of the present invention.

[0020] Figure 5 This is a schematic diagram of the structure of the magnet according to the third embodiment of the present invention.

[0021] Figure 6 This is a flowchart of a highly efficient method for juicing wild Yunnan olives according to the present invention.

[0022] In the diagram: 101-Frame, 102-Pressing assembly, 103-Hopper, 104-Guide plate, 105-Screen tray, 106-Moving plate, 107-Support, 108-Slide rod, 109-Spring, 110-Limiting plate, 111-Extended guide rail, 112-Action cam, 113-Fixed frame, 114-Drive motor, 201-U-shaped frame, 202-Maintenance door, 301-Sealing plate, 302-Insertion rod, 303-Magnet. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Example 1: like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of a high-efficiency juice extraction device for wild Yunnan olives. Figure 2 This is a schematic diagram of the guide plate. The present invention provides a high-efficiency juice extraction device for wild Yunnan olives: including a frame 101, a pressing component 102, a hopper 103, and a separation component. The separation component includes a guide plate 104, a screen plate 105, a moving plate 106, a support 107, a slide rod 108, a spring 109, a limiting plate 110, and a cam component. The cam component includes an actuating cam 112 and a driving component. The driving component includes a fixed frame 113 and a drive motor 114. This solution solves the problem in existing equipment where the pulp and fruit residue are mixed together after extraction, requiring further sieving for the residue, which is cumbersome. The aforementioned solution facilitates the sieving of the residue.

[0025] In this embodiment, a pressing assembly 102 is provided on the frame 101, and a hopper 103 is installed on the top of the pressing assembly 102. The pressing assembly 102 adopts the structure described in the document CN205322054U. The working principle is that the motor drives two spiral shafts to rotate, and the pressing of Yunnan olives is achieved with the cooperation of spiral blades. In addition, the standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller (such as PLC) can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. In addition, this application is mainly used to protect the mechanical device, so the control method and circuit connection will not be explained in detail in this application.

[0026] Preferably, the guide plate 104 is installed on the receiving box of the pressing assembly 102 and located below the slag outlet; the screen plate 105 is detachably connected to the moving plate 106; the bracket 107 is installed on the frame 101 and symmetrically arranged; the slide rod 108 is fixedly connected to the frame 101 and slidably connected to the moving plate 106; the spring 109 is sleeved on the slide rod 108 and abuts against the limiting plate 110 and the moving plate 106 respectively; the limiting plate 110 is installed on the top of the slide rod 108; and the cam component is located below the moving plate 106. The guide plate 104 is fixed with bolts. The bottom of the screen disk 105 has multiple screen holes, and a notch is provided on the front side wall. The bracket 107 is L-shaped and fixed with positioning pins and bolts. The bottom disc of the slide rod 108 is fixed with bolts, and the top is fixed with positioning pins and multiple bolts to the limiting plate 110. The moving plate 106 has sliding holes that slide in cooperation with the slide rod 108. The moving plate 106 is L-shaped, and its bottom end is connected to the screen disk 105 with positioning pins and bolts. The spring 109 is used to vibrate the screen disk 105. The cam component, as an integral module, is located below the moving plate 106.

[0027] Preferably, an extended guide rail 111 is welded to the outer side of the side outlet of the mesh screen 105. This structure facilitates better extraction of the fruit pit.

[0028] Preferably, the guide channel of the guide plate 104 has an L-shaped structure, and both the side near the moving plate 106 and the rear side are baffle structures. This structure facilitates better guidance of waste residue into the screen plate 105.

[0029] Preferably, the actuating cam 112 is rotatably connected to the bracket 107 and connected to the output shaft of the drive component. The two actuating cams 112 are mounted on the same rotating shaft, with the ends of the shaft mounted on the bracket 107 via bearings.

[0030] Preferably, the fixing frame 113 is mounted on the front bracket 107; the drive motor 114 is fixed on the fixing frame 113, and its output shaft is connected to the end of the rotating shaft of the actuating cam 112 via a coupling. The fixing frame 113 is L-shaped and is fixed by positioning pins and bolts, the drive motor 114 is fixed by bolts, and its output shaft is connected to the rotating shaft via a coupling.

[0031] Preferably, when the slide rod 108 and the moving plate 106 are in sliding engagement, a T-shaped sleeve is installed in the sliding hole of the moving plate 106 to isolate the engagement. This structure helps to extend the service life of the slide rod 108 and the moving plate 106 respectively.

[0032] When using this invention to address the problem of existing equipment leaving a mixture of fruit pits and pulp after pressing, requiring further sieving of the residue for reuse, which is cumbersome, wild Yunnan olives are fed into the pressing assembly 102 via the hopper 103. The pressing assembly 102 then presses the wild Yunnan olives, and the juice falls into a collection box at the bottom of the pressing assembly 102. Finally, the juice is discharged through a discharge valve at the bottom of the box. The pressing waste is discharged through the slag outlet of the pressing assembly 102, and during discharge, the guide plate 104 guides the waste to fall onto the screen. Inside the screen 105, the drive motor 114 drives the action cam 112 to rotate, and with the cooperation of the spring 109, the moving plate 106 moves vertically back and forth, causing the screen 105 to vibrate. The pulp and residue leak downwards from the screen holes of the screen 105 (the receiving box below the screen 105 is not shown in the attached figure), and the pit rolls out from the notch on one side of the screen 105, thus separating the pulp and pit. This solves the problem that in existing equipment, the pulp and pit are mixed together after pressing, and the pulp needs to be screened again when it is used, which is quite troublesome.

[0033] Example 2: like Figure 3 As shown, where Figure 3 This is a schematic diagram of the overall structure of a high-efficiency juice extraction device for wild Yunnan olives. Based on the first embodiment, the present invention provides a high-efficiency juice extraction device for wild Yunnan olives. The high-efficiency juice extraction device for wild Yunnan olives also includes a safety component, which includes a U-shaped frame 201 and a maintenance door 202.

[0034] The U-shaped frame 201 is mounted on the frame 101 and located outside the movable plate 106; the maintenance door 202 is located on the left side of the U-shaped frame 201. The perforated lug at the bottom of the U-shaped frame 201 is fixed with bolts, and the maintenance door 202 is installed with hinges and equipped with a door lock.

[0035] In this embodiment, the U-shaped frame 201 can be used for isolation and protection to improve safety, and the maintenance door 202 facilitates maintenance work.

[0036] Example 3: like Figure 4 and Figure 5 As shown, where Figure 4 This is a structural diagram of the sealing plate. Figure 5 This is a schematic diagram of the magnet's structure. Based on the first embodiment, the present invention provides a high-efficiency juicing device for wild Yunnan olives. The high-efficiency juicing device for wild Yunnan olives also includes a sealing component, which includes a sealing plate 301 and a plug rod 302.

[0037] The sealing plate 301 is integrally provided with two insertion rods 302, which penetrate the sealing plate 301 and slide into the hopper 103. A magnet 303 is installed at the bottom of each rod. The sealing plate 301 is sized to match the rectangular opening at the top of the hopper 103 for easy sealing. The bottom of the insertion rod 302 can be inserted into a hole on the top surface of the hopper 103. The magnet 303 at the bottom enhances the attraction force, but the attraction force is not too strong, avoiding difficulty in removal.

[0038] In this embodiment, when the equipment is not in use, the sealing plate 301 can be installed to seal the opening of the hopper 103, reducing the entry of external impurities into the pressing assembly 102.

[0039] like Figure 6 As shown, where Figure 6 This is a flowchart of a high-efficiency juicing method for wild Yunnan olives according to the present invention. The high-efficiency juicing method for wild Yunnan olives is applicable to the high-efficiency juicing device for wild Yunnan olives and includes the following steps: S1: Wild Yunnan olives are fed into the pressing component 102 through the hopper 103; S2: Wild Yunnan olives are pressed by the action of the pressing component 102. The juice falls into the collection box at the bottom of the pressing component 102 and is finally discharged through the discharge valve at the bottom of the box. S3: The pressing waste residue is discharged through the slag outlet of the pressing component 102. During discharge, the waste residue is guided by the guide plate 104 to fall into the screen plate 105. S4: The movement of the cam component drives the moving plate 106 to move vertically, and the vibration of the screen plate 105 is achieved with the cooperation of the spring 109 and the slide rod 108. The pulp and residue leak down from the screen holes of the screen plate 105, and the pit rolls out from the notch on one side of the screen plate 105, thus achieving the separation of pulp and pit.

[0040] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A high-efficiency juice extraction device for wild Yunnan olives, comprising a frame, a pressing assembly mounted on the frame, and a hopper installed on the top of the pressing assembly, characterized in that, It also includes separate components; The separation assembly includes a guide plate, a screen plate, a moving plate, a bracket, a slide rod, a spring, a limiting plate, and a cam component. The guide plate is installed on the receiving box of the pressing assembly and is located below the slag outlet. The screen plate is detachably connected to the moving plate. The bracket is installed on the frame and is symmetrically arranged. The slide rod is fixedly connected to the frame and slidably connected to the moving plate. The spring is sleeved on the slide rod and abuts against the limiting plate and the moving plate respectively. The limiting plate is installed on the top of the slide rod, and the cam component is located below the moving plate.

2. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 1, characterized in that, An extended guide rail is welded to the outer side of the side outlet of the screen disc.

3. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 1, characterized in that, The guide channel of the guide plate adopts an L-shaped structure, and the side near the moving plate and the rear side are both baffle structures.

4. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 1, characterized in that, The cam component includes an action cam and a drive component. The action cam is rotatably connected to the bracket and connected to the output shaft of the drive component.

5. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 4, characterized in that, The driving component includes a fixed frame and a drive motor. The fixed frame is mounted on the front support. The drive motor is fixed on the fixed frame, and its output shaft is connected to the end of the rotating shaft of the actuating cam via a coupling.

6. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 1, characterized in that, When the slide rod slides with the moving plate, it is isolated from the sliding plate by installing a T-shaped sliding sleeve in the sliding hole of the moving plate.

7. The high-efficiency juice extraction device for wild Yunnan olives as described in claim 1, characterized in that, The high-efficiency juice extraction device for wild Yunnan olives also includes a safety component, which includes a U-shaped frame and a maintenance door. The U-shaped frame is installed on the frame and located outside the movable plate; the maintenance door is located on the left side of the U-shaped frame.

8. A method for efficiently juicing wild Yunnan olives, applicable to the efficient juicing apparatus for wild Yunnan olives as described in any one of claims 1 to 7, characterized in that, Includes the following steps: Wild Yunnan olives are fed into the pressing unit through the hopper; Wild Yunnan olives are pressed by the pressing component, and the juice falls into the collection box at the bottom of the pressing component. Finally, the juice is discharged through the discharge valve at the bottom of the box. The pressing waste residue is discharged through the slag outlet of the pressing component. During discharge, the waste residue is guided by the guide plate to fall into the screen plate. The movement of the cam component drives the moving plate to move vertically, and the vibration of the screen plate is achieved with the cooperation of the spring and the slide bar. The pulp and residue leak down from the screen holes of the screen plate, and the pit rolls out from the notch on one side of the screen plate, thus achieving the separation of pulp and pit.

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