A method for improving the hot forming diffusion bonding capability using electric field energy

By applying pulsed current and optimizing electric field parameters in hot forming diffusion welding, the problem of unstable welding quality of multilayer boards and easily oxidized materials in conventional air environment was solved, achieving high-efficiency, low-cost, and high-quality welding results.

CN122353141APending Publication Date: 2026-07-10BEIJING HANGXING TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
BEIJING HANGXING TECH
Filing Date
2026-05-08
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing thermoforming diffusion welding technology suffers from problems such as unstable quality, low yield, and poor repeatability in welding multilayer plate structures and easily oxidized materials. In particular, it is difficult to achieve high-quality connections in a normal air environment, and vacuum thermoforming equipment is expensive.

Method used

By applying pulsed current during the thermoforming diffusion welding process, an electric field is used to establish a thermo-pressure field environment, ensuring that the current passes perpendicularly through the diffusion surface. Combined with multi-path mold design and high-temperature insulating coating, the electric field and thermoforming diffusion welding are synchronized, optimizing the matching of current parameters and material properties.

Benefits of technology

It improves the diffusion welding quality and repeatability of multilayer boards, reduces equipment costs, enables high-quality multilayer board welding in non-vacuum environments, and enhances welding efficiency and system reliability.

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Abstract

This invention discloses a method for enhancing thermoforming diffusion welding capability using electric field energy. This method, based on the thermoforming diffusion welding temperature, pressure, time, and atmospheric conditions, applies a pulsed current to the diffusion surface in a quasi-perpendicular manner. It fully utilizes the electron migration effect to excite the activity of metal atoms, increasing the energy potential of metal atoms across the welding surface, thereby effectively enhancing the thermoforming diffusion welding capability. This method provides a novel technical means for thermoforming diffusion welding under existing technological conditions.
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