Efficient coal tar residue filtering and recycling device

By using a filtration device with real-time monitoring and dynamic adjustment, the problem of unstable pretreatment in existing technologies has been solved, achieving efficient filtration and recovery of coal tar residue, and improving separation efficiency and device stability.

CN122399422APending Publication Date: 2026-07-17SHANDONG OTHIA CHEMICAL CO LTD
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Patent Information

Application Number
CN202610400571.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-03-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies for coal tar residue filtration and recovery, the dilution control of coal tar in the pretreatment stage relies on experience or fixed parameters, which leads to unstable preheating effect, affects filtration efficiency, and makes it difficult to accurately control according to the real-time changes in the viscosity of the raw oil.

Method used

The device includes a recovery tank, a filtration mechanism, a preheating and conveying component, and a control decision module. It uses a data acquisition probe and a near-infrared online spectral probe to monitor the viscosity of coal tar and the oil content of filter residue in real time. The control decision module dynamically adjusts parameters such as preheating, negative pressure, and filtration time to form a closed-loop control and ensure the optimization of the filtration process.

Benefits of technology

It enables precise adjustment of preheating power and negative pressure intensity based on real-time viscosity, shortening the filtration cycle or increasing the throughput, improving oil-sludge separation efficiency, reducing oil loss in sludge, minimizing human error and production fluctuations, and ensuring stable operation of the unit.

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Abstract

本发明提供了一种高效煤焦油渣过滤与回收装置,涉及煤焦油处理技术领域,该过滤与回收装置包括回收槽体、过滤机构、预加热输送部件和控制决策模块;过滤机构包含安装在回收槽体上的过滤箱体、真空泵和水平穿过箱体的滤带组件,预加热输送部件设于过滤箱体顶部,其连通处装有采集探头,用于实时监测煤焦油的粘度及温度。控制决策模块与上述探头通信连接,基于采集的粘度、温度数据推算含油率,并比对待滤油品数据与实测滤渣含油率数据,动态调整预热功率、滤带运行速率及过滤箱体负压强度。本发明实现了对过滤全过程的闭环智能控制,显著提升了油渣分离效率与油品回收率,保证了滤渣含油率的稳定达标,同时优化了能耗。
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