An automatic electric arc welding apparatus for composite hammer head machining

By designing an automated arc welding equipment, which utilizes a robotic arm and a moving mechanism to achieve synchronous clamping and cooling, the adaptability and stability issues of the welding equipment were resolved, thereby improving the precision and lifespan of composite hammer welding.

CN122400734APending Publication Date: 2026-07-17LINYI TIANKUO CASTING CO LTD
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Patent Information

Application Number
CN202610818705.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing welding equipment is difficult to adapt to composite hammers of different specifications. The workpiece is prone to shaking and displacement. The welding process lacks a synchronous clamping and cooling structure, which makes the hammer head prone to deformation, warping and cracking due to thermal stress, reducing the strength and service life of the weld.

Method used

An automatic arc welding device was designed, including a welding worktable, a welding mechanism, a robotic arm, a moving mechanism, a pressure roller mechanism, a cooling component, a fixed anti-deviation mechanism, and a clamping mechanism. The robotic arm and the moving mechanism enable the welding mechanism and the pressure roller mechanism to move synchronously. The pressure roller mechanism continuously presses the welding area, and the cooling component provides real-time cooling. The clamping mechanism provides stable positioning to prevent workpiece deviation and improve welding accuracy and efficiency.

Benefits of technology

It effectively suppresses welding thermal deformation and warping, ensures tight weld bead fit, improves weld strength and quality, reduces thermal stress, improves welding accuracy and efficiency, and adapts to the welding needs of hammers of different specifications.

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Abstract

本发明涉及复合锤头焊接技术领域,公开了一种用于复合锤头加工的自动电弧焊接设备,包括:焊接工作台;焊接机构,用于对锤头进行焊接修复工作;机械臂,安装在焊接工作台上,用于调节焊接机构位置;移动机构,设置在焊接工作台上,用于调节机械臂位置;所述焊接机构包括焊枪和焊丝自送输送器,以及安装在机械臂操作端部的竖向线性驱动件。本发明通过设置焊接机构、机械臂、移动机构、压辊机构、降温组件、固定防偏机构和夹持机构,利用机械臂和移动机构,能够实现焊接机构和压辊机构同步随动,焊接过程中压辊机构持续压紧锤头焊接区域,抑制焊接热变形、翘曲与开裂,保证焊道贴合紧密、焊透牢固,降低焊接内应力率。
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