A spray-free high-gloss PC material for automobile grilles and a preparation method thereof

By combining polycarbonate, acrylonitrile-butadiene-styrene copolymer, compatibilizer, flame retardant and mica powder in a specific ratio, a paint-free high-gloss PC material with high gloss, flame retardancy and weather resistance is prepared, which solves the environmental pollution and performance deficiencies of traditional spraying process and realizes the preparation of efficient and environmentally friendly automotive grille materials.

CN122404940APending Publication Date: 2026-07-17JIANGYIN EXCELLENT AUTOMOTIVE TRIM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGYIN EXCELLENT AUTOMOTIVE TRIM CO LTD
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing PC/ABS alloy materials are difficult to balance in automotive grille applications, as they lack high gloss, excellent flame retardancy, weather resistance, and scratch resistance. Furthermore, traditional spraying processes present environmental pollution and high costs.

Method used

A high-gloss PC material that does not require spraying is prepared by melt blending a combination of polycarbonate, acrylonitrile-butadiene-styrene copolymer, compatibilizer, flame retardant, mica powder and antioxidant in a specific ratio. The compatibilizer enhances the interfacial bonding force, the flame retardant improves the fire resistance, the mica powder enhances the gloss and wear resistance, and the antioxidant improves the weather resistance.

Benefits of technology

It achieves a balance of high gloss, good flame retardancy, excellent weather resistance and wear resistance, reducing production costs and environmental pollution.

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Abstract

本发明公开了一种汽车格栅用免喷涂高光PC材料及其制备方法,属于PC材料技术领域;本发明制备的汽车格栅用免喷涂高光PC材料,按质量份数计,原料组分包括:70.56~73.6质量份聚碳酸酯、17.64~18.4质量份丙烯腈‑丁二烯‑苯乙烯三元共聚物、6~7质量份相容剂、1~3质量份阻燃剂、0.8~1.2质量份云母粉、0.1~0.3质量份抗氧化剂、0.1~0.3质量份抗滴落剂;所述相容剂由丙烯酸丁酯、马来酸酐、苯乙烯、1‑(4‑乙烯基‑苯基)‑乙酮聚合得到;所述阻燃剂采用六‑(4‑醛‑2‑甲氧基‑苯氧基)‑环三磷腈;本发明制备的汽车格栅用免喷涂高光PC材料的力学性能、阻燃性能、耐磨性能较好、光泽度较高。
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