Deposition masks, methods of making the same, and electronic devices manufactured using the same

By using a deposition mask designed with a multilayer film structure and precise etching process, the problems of material loss and uneven thickness caused by pixel aperture design in high-resolution display panels are solved, achieving higher pixel position accuracy and material utilization efficiency, and supporting high-quality manufacturing of microdisplays.

CN122406153APending Publication Date: 2026-07-17SAMSUNG DISPLAY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SAMSUNG DISPLAY CO LTD
Filing Date
2025-11-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the manufacturing of high-resolution display panels, the pixel aperture design of the deposition mask in existing technologies leads to increased loss of deposited material, affecting the thickness and uniformity of the light-emitting layer, making it difficult to achieve a resolution of 3000 pixels per inch or higher.

Method used

A deposition mask with a multilayer film structure of different widths, including a first pixel opening and a second pixel opening, is formed by plasma-enhanced chemical vapor deposition and low-pressure chemical vapor deposition, combined with anisotropic and isotropic etching processes to form pixel openings of different widths that are separated from the mask substrate.

Benefits of technology

It improves the deposition uniformity of the light-emitting layer and the pixel position accuracy, reduces material loss, lowers manufacturing costs, and supports precise patterning of submicron features, thereby enhancing display quality.

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Abstract

公开了沉积掩模、制造沉积掩模的方法以及利用沉积掩模制造的电子装置。沉积掩模可以包括:掩模衬底,具有单元开口;以及膜,在掩模衬底上并且具有与单元开口连通的像素开口。膜可以包括在掩模衬底上的第一膜和在第一膜上的第二膜。像素开口中的每个可以包括:第一像素开口,与掩模衬底相邻并且具有第一宽度;以及第二像素开口,与掩模衬底隔开和 / 或分开(例如,间隔开或分离)并且具有第二宽度。第一宽度可以大于第二宽度。
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