Image sensor-based non-destructive testing system for uniformity of fluorine material modification layer

CN122408672APending Publication Date: 2026-07-17WUXI SUPERTEAM PRECISION MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUXI SUPERTEAM PRECISION MASCH CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot accurately determine the coupling trend between the physical barrier degradation and chemical functional passivation of fluorine-modified layers, making it difficult for test results to reflect the degradation consistency of the coating in a high-purity solvent environment, and thus failing to provide a basis for differentiated process control and targeted repair.

Method used

By using an image sensor-based system, the microstructure, subsurface structure, and surface chemical force distribution data of the fluorine-modified layer are simultaneously acquired to generate a physical barrier degradation rate distribution map and an anti-adsorption function passivation distribution map. Spatial superposition and cross-correlation analysis are then performed to identify failure coupling regions and construct a dimension for evaluating the uniformity of degradation tolerance.

Benefits of technology

It enables precise risk assessment of fluorine-modified layers, ensures comprehensive assessment of coating tolerance uniformity, reduces quality incidents, lowers maintenance costs, and improves drug purity and safety.

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Abstract

本发明涉及氟材料改性层无损检测技术领域,尤其涉及基于图像传感器的氟材料改性层均匀性无损检测系统,包括:结合暴露前后的微观形貌数据和亚表面结构数据,生成氟材料改性层各检测区域的物理屏障退化速率分布图,从而分析物理均匀性退化一致程度;结合暴露前后的表面化学作用力分布数据和活性药物分子的吸附特性,提取并定位吸附热点位点;生成氟材料改性层各检测区域的抗吸附功能钝化分布图,从而分析化学均匀性钝化一致程度;并对制药设备氟材料改性层在高纯净度药物溶剂环境下的耐受退化均匀性进行评估;从而执行差异化的工艺控制方案,提升了涂层风险评估的精准性,保障了修复后涂层的长期服役可靠性与药物纯净度安全。
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