Intelligent heating clothes and processing technology thereof

Abstract

The application discloses an intelligent heating clothes and a processing technology thereof, which comprises a clothes body, the clothes body comprises a front piece, a back piece, a heating piece and a power supply control part, a mounting bag one is detachably connected to the front side of the front piece, the power supply control part is arranged in the mounting bag one, a mounting bag two is detachably connected to the front side of the back piece, the heating piece is arranged in the mounting bag two, and the power supply control part is used for controlling the heating piece adjustment and switch; the processing technology comprises the following steps: a, cutting; b, installation of magic tape; c, installation of the mounting bag two; d, installation of the mounting bag one; and e, sewing. The application realizes separation of the function module and the clothes body, users can easily detach the mounting bag for clothes washing or component replacement, and the dismounting process is greatly simplified; meanwhile, the line protection sleeve assembly wraps the wire, effectively avoiding the risk that the wire is damaged due to exposure, thereby significantly enhancing the durability and safety of the product on the basis of improving the use convenience and maintenance efficiency.

Description

Technical Field

[0001] This invention belongs to the field of clothing technology, specifically relating to an intelligent heated garment and its processing technology. Background Technology

[0002] With the development of technology, smart clothing is gradually entering people's lives, providing them with greater convenience and comfort. Among them, smart heated clothing is a type of garment that provides active warmth to the wearer in cold environments through built-in heating elements. It typically includes the garment body, flexible heating pads, a rechargeable power supply, and a control module. Users can adjust the heating temperature through the control module to achieve the ideal warmth effect, and it is widely used in outdoor sports, winter work, and daily warmth.

[0003] Currently, most smart heated clothing on the market uses heating elements and power control components that are sewn into the garment's lining or specific pockets. However, this method has several drawbacks. Disassembly and reassembly are cumbersome during washing and changing. Furthermore, the wires connecting the heating elements and control components are often exposed or simply sewn inside the garment, affecting aesthetics and increasing the risk of breakage or short circuits due to pulling during wear or washing, thus impacting product lifespan and safety. Additionally, traditional sewing processes are complex and inconvenient for production and maintenance. Summary of the Invention

[0004] The purpose of this invention is to solve the aforementioned technical problems in the prior art and provide an intelligent heated garment and its processing technology. By setting the power control component and heating element separately in detachably connected mounting bags one and two, the functional modules are separated from the garment body. Users can easily disassemble the mounting bags for garment washing or component replacement, greatly simplifying the disassembly and assembly process. Simultaneously, this structure provides a foundation for subsequently wrapping the wires with a protective sleeve assembly, effectively avoiding the risk of damage to exposed wires. This significantly enhances the product's durability and safety while improving ease of use and maintenance efficiency. In this processing technology, the positioning of the garment pieces is ensured by the cooperation of limiting blocks and pressing components. The vertical placement and precise alignment of the mounting bags are controlled by lifting components and clamping parts, avoiding positional deviations or damage to electronic components caused by manual operation. Furthermore, the design of separate and independent installation of the front and back pieces reduces process complexity and provides neat semi-finished products for subsequent sewing. The automatic feeding mechanism of the push cylinder and collection box enables automatic separation and recycling of finished products and the reuse of the conveyor plate, significantly improving the continuous operation capability and automation level of the production line and greatly increasing production efficiency.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A smart heated garment includes a garment body comprising a front panel, a back panel, a heating element, and a power control unit. The front panel has a detachable mounting bag (first pocket) on its front side, and the power control unit is housed within the first mounting bag. The back panel has a detachable mounting bag (second pocket) on its front side, and the heating element is housed within the second mounting bag. The power control unit controls the adjustment and switching of the heating element. This invention separates the functional modules from the garment body by placing the power control unit and the heating element separately within the detachably connected mounting bags (first and second pockets). Users can easily remove the mounting bags for garment washing or component replacement, greatly simplifying the assembly and disassembly process. Simultaneously, this structure provides a foundation for subsequently wrapping the wires with a protective sleeve assembly, effectively avoiding the risk of damage to exposed wires. Therefore, while improving ease of use and maintenance efficiency, it significantly enhances the product's durability and safety.

[0006] Furthermore, the second installation bag is distributed on the back and waist of the human body, with two adjacent heating elements connected by wires, and the power control unit connected to the heating element on one side by wires. There are wire protection sleeve assemblies between two adjacent second installation bags and on one side of the first installation bag, and the wire protection sleeve assemblies wrap the wires.

[0007] By precisely distributing heating elements to the three core warmth-preserving areas—the back and waist—targeted heating of easily heat-dissipating parts of the body is achieved, significantly improving heat utilization efficiency and the wearer's thermal comfort while avoiding energy waste. Simultaneously, adjacent heating elements are connected by wires and uniformly controlled by a power control unit, ensuring a neat circuit layout and even heating. Protective cable sleeves at connection points not only physically isolate and secure exposed wires, effectively preventing the risk of wire detachment, breakage, or short circuits due to body twisting or stretching, but also optimize the aesthetics of the garment's interior, avoiding cluttered wiring and easily damaged wires, greatly enhancing the product's reliability and safety in dynamic wearing environments.

[0008] Furthermore, the line protection sleeve assembly includes a sleeve body, one end of which is fixedly connected to the rear piece, and the other end of the sleeve body is provided with a Velcro attach piece. Both the rear piece and the front piece are provided with corresponding Velcro female attach pieces, and the Velcro attach pieces are adhered to the Velcro female attach pieces.

[0009] One end of the sleeve is fixedly connected to the back piece, providing stable root protection for the wire; the other end is attached to the Velcro closure on the garment via a Velcro closure, allowing the protective sleeve to be opened and closed flexibly after completely covering the wire; when cleaning or maintenance is required, the user can easily remove the wire.

[0010] Furthermore, both the back of the first and second installation bags are provided with Velcro stickers, and the front and back pieces are provided with corresponding Velcro female stickers, which are then attached to the Velcro female stickers.

[0011] By employing a combination of Velcro tab 2 and Velcro tab 2, users can easily and completely detach the mounting bag 2, along with the internal electronic components, from the clothing according to washing needs or component lifespan. This completely solves the industry problem of traditional smart clothing, where the non-removable electronic components lead to difficult cleaning and susceptibility to water damage. Simultaneously, the large-area adhesion of the Velcro ensures that the module will not shift or detach due to human movement during wear, guaranteeing the stability of power connection and heating effect, achieving a perfect balance between convenient maintenance and reliable fixation.

[0012] A manufacturing process for intelligent heated clothing includes the following steps: a. Cutting First, the fabric is cut into front and back pieces for sewing into garments using a cutting machine, and then a fixing sleeve is sewn onto the front and back pieces. b. Installation of Velcro Sew the first hook and loop fastener onto the other end of the sleeve, and sew the first hook and loop fastener female fastener onto the corresponding positions of the front and back pieces; sew the second hook and loop fastener onto the back of the first and second mounting bags, and sew the second hook and loop fastener female fastener onto the back and front pieces respectively; then insert the power control unit into the first mounting bag and the heating element into the second mounting bag. c. Installation of Installation Bag Two 1) Placement and clamping First, lay the back piece flat on the conveyor plate, so that one side of the back piece is in close contact with the limiting block on the conveyor plate, and open the sleeve. At the same time, clamp the second installation bag onto the installation table using the clamping device. 2) Pressing The conveyor plate containing the rear piece is placed into one end of the mounting table for conveying. When it reaches the installation position, the clamping component is pressed down to press the rear piece onto the conveyor plate. 3) Adhesion The lifting assembly on the mounting platform controls the clamping component to descend, so that the back of the second mounting bag containing the heating element is adhered to the second Velcro female of the rear piece, so that the second mounting bag is connected to the rear piece. The clamping component releases the second mounting bag, the lifting assembly controls the clamping component to reset, and then the first Velcro female of the sleeve is adhered to the first Velcro female of the rear piece, so that the sleeve wraps the wire, and the mounting platform sends the conveyor plate out from the other end. d. Installation of installation bag one 1) Placement and clamping First, lay the front piece flat on the conveyor plate, so that one side of the front piece is in close contact with the limiting block on the conveyor plate, and open the sleeve. At the same time, clamp the installation bag onto the installation table through the clamping device. 2) Pressing The conveyor plate containing the front piece is placed into one end of the mounting table for conveying. When it reaches the installation position, the clamping component is pressed down to press the front piece onto the conveyor plate. 3) Adhesion The lifting assembly on the mounting platform controls the clamping device to descend, so that the back of the mounting bag containing the power control device is glued to the Velcro nut of the front piece, so that the mounting bag is connected to the front piece. The clamping device releases the mounting bag, the lifting assembly controls the clamping device to reset, and then the Velcro nut of the sleeve is glued to the Velcro nut of the rear piece, so that the sleeve wraps the wire, and the mounting platform sends the conveyor plate out from the other end. e. Sewing After the front and back pieces are installed, sew them together to form a garment, and at the same time connect the power control wires to the adjacent heating elements.

[0013] Furthermore, in steps c and d, after the bonding is completed, the conveyor plate is conveyed to the other end of the mounting platform. The pusher plate is controlled by the pusher cylinder to push the front or rear piece on the conveyor plate from the conveyor plate to the first collection box. After the conveyor plate is conveyed by the mounting platform, it automatically falls into the second collection box.

[0014] After the bonding process is completed, the processed front or back pieces can be automatically pushed to collection box one without manual intervention, while the empty conveyor plate is recycled to collection box two. This design realizes a closed loop in the assembly line operation, significantly reducing the labor intensity and time cost of manual material loading and unloading, and avoiding the chaotic stacking of semi-finished products. The automated separation and collection also provides neat and orderly material preparation for subsequent sewing processes, improving the continuous operation capability and automation level of the overall production line, which is in line with the development trend of mass manufacturing.

[0015] Furthermore, the installation platform includes a conveyor platform, a lifting assembly, a clamping component, and a pressing assembly. Conveying rollers are evenly distributed on the conveyor platform. The lifting assembly is fixedly connected to the installation position on the conveyor platform. The pressing assembly is fixedly connected to the corresponding lifting assembly on the conveyor platform. An adjusting block is movably connected to the lifting assembly. The clamping component and the adjusting block are fixedly connected by a bracket. The lifting assembly controls the lifting of the clamping component.

[0016] By integrating the conveyor rollers, lifting assembly, clamping components, and pressing assembly into the same workstation, a fully functional automated assembly unit is constructed. The uniform distribution of the conveyor rollers ensures that the conveyor plates carrying the front and rear pieces can flow smoothly and with low resistance to the precise installation position. The fixed connection between the lifting assembly and the clamping components enables vertical pick-and-place control of the installation bags, ensuring the consistency of the bonding direction. The pressing assembly is set in correspondence with the lifting assembly to position and press the garment pieces before the clamping components descend, eliminating the alignment errors caused by multi-station transfer, significantly improving assembly accuracy and efficiency, and providing core equipment support for the mass production of heated garments with high precision.

[0017] Furthermore, the clamping assembly is located on both sides of the conveyor table. The clamping assembly includes a rotating seat, a drive motor, and a clamping plate. The rotating seat is fixedly connected to the conveyor table. One end of the clamping plate faces the conveyor table, and the other end of the clamping plate is rotatably connected to the rotating seat. A drive motor is fixedly connected to one side of the rotating seat, and the drive motor controls the clamping plate to rotate.

[0018] The pressing components are located on both sides of the conveyor table, and the rotation angle of the pressing plate is precisely controlled by a drive motor, which realizes balanced and controllable pressing of the edge of the garment piece; the double-sided layout makes the pressure evenly distributed on both sides of the garment piece, effectively preventing the garment piece from wrinkling or shifting due to force on one side.

[0019] Furthermore, the lifting assembly includes a lifting frame, a ball screw, an adjusting block, and a screw motor. The lifting frame is fixedly connected to the conveyor table and has an installation groove. The ball screw is rotatably connected in the installation groove. The screw motor is fixedly connected to the top of the lifting frame and the output end of the screw motor is connected to the ball screw. The screw motor drives the ball screw to rotate, and the adjusting block is movably connected to the ball screw.

[0020] The lifting assembly uses a transmission method that combines a ball screw and a screw motor, ensuring high precision and stability in the lifting movement of the clamping components. It can precisely stop the adjusting block at any desired height, which is crucial for ensuring that the installation bag contacts the Velcro on the garment piece with just the right pressure. This avoids insufficient pressure resulting in weak adhesion, or excessive pressure that may damage internal electronic components, thus ensuring the stability and consistency of the assembly quality of each product from the equipment level.

[0021] Furthermore, the clamping component includes a clamping rod and a clamping hand. The clamping rod is connected to the bracket. The bottom of the clamping rod is fixedly connected to the clamping hand corresponding to the second mounting bag. The clamping hand includes a connecting rod, a clamping frame, a slide rail, a gripper, a rotating block, and a swing arm. The top of the clamping frame is fixedly connected to a connecting rod, which is fixedly connected to the bottom of the clamping rod. The bottom of the clamping frame is fixedly connected to a slide rail. The top of the gripper is fixedly connected to a slider, which is movably connected to the slide rail, so that the gripper is movably connected to both ends of the slide rail. The rotating block is rotatably connected to the clamping frame. The rotating block has a support rod corresponding to the gripper. The top of the slider has a column, and a swing arm connects the support rod and the column. The clamping rod is connected to a motor mounting base, and the motor mounting base is fixedly connected to a second drive motor. The output end of the second drive motor is connected to the rotating block. The second drive motor controls the rotating block to rotate, thereby driving the grippers located at both ends of the slide rail to move synchronously towards or away from each other.

[0022] The drive motor controls the rotation of the rotating block, which is converted into synchronous, opposite-facing or opposite-facing movements of the grippers at both ends of the slide rail via the support rod and swing arm. This ensures absolute synchronization of the two grippers' movements, guaranteeing that the installation bag is always gripped in the center position and preventing skewing. The grippers move smoothly on the slide rail via the slider, providing a smooth and impact-free clamping process. Furthermore, the opening and closing range of the grippers can be precisely controlled by the motor, accommodating installation bags of different sizes. This design not only achieves automated, non-destructive gripping of installation bags containing power supplies or heating elements but also ensures high accuracy of the subsequent bonding position through precise alignment, avoiding positional deviations and achieving fully automated, high-precision mounting.

[0023] The present invention, by adopting the above-described technical solution, has the following beneficial effects: This invention separates the functional modules from the garment body by placing the power control component and heating element in two detachably connected mounting bags, allowing users to easily remove the mounting bags for garment washing or component replacement, greatly simplifying the assembly and disassembly process. Simultaneously, this structure provides a foundation for subsequently wrapping the wires with a protective sleeve assembly, effectively avoiding the risk of damage to exposed wires. Therefore, while improving ease of use and maintenance efficiency, it significantly enhances the product's durability and safety.

[0024] 1. This invention physically separates the power control unit, heating element, and garment body by providing detachably connected mounting bags one and two on the front and back panels, respectively. Users can easily remove the mounting bags for garment washing or component replacement. Simultaneously, wiring protection sleeves are installed between adjacent mounting bags and on the power supply side to completely wrap the previously exposed wires and secure them to the garment body, effectively preventing the risk of wire pulling, wear, or short circuits caused by human movement. This significantly enhances product safety and durability while improving maintenance convenience.

[0025] 2. The heating elements are precisely distributed in three core heat-prone areas: the back and waist. This targeted heating of critical areas avoids energy waste caused by ineffective heating, significantly improving heat utilization efficiency and the wearer's thermal comfort. Meanwhile, the Velcro fasteners connect the installation bag to the clothing, ensuring the modules won't shift or fall off due to movement, guaranteeing stable power connection and heating performance. This also avoids pressure from rigid connectors, and the neat wiring, combined with the protective sleeve, optimizes the aesthetics and wearing comfort of the garment, achieving a perfect balance between functionality and comfort.

[0026] 3. This invention achieves fully automatic and precise control of garment positioning, bag gripping, and vertical descent bonding through the coordinated operation of the limiting block, pressing component, and lifting component. In particular, the cooperation between the ball screw lifting component and the centering clamping hand ensures that the installation bag is bonded to the Velcro with just the right pressure and precise position, avoiding damage to electronic components caused by positional deviations or improper pressure due to manual operation.

[0027] 4. The processing technology of this invention integrates an automatic feeding and recycling mechanism. After the bonding process is completed, the finished product is automatically pushed to the first collection box by the push cylinder, and the empty conveyor plate automatically falls back to the second collection box, realizing the automatic separation and collection of the finished product and the carrier. It significantly reduces the labor intensity of manual feeding and unloading, avoids the stacking chaos of semi-finished products, and provides neat and orderly material preparation for the subsequent sewing process. Attached Figure Description

[0028] The present invention will be further described below with reference to the accompanying drawings: Figure 1 This is a structural schematic diagram of an intelligent heated garment and its processing technology according to the present invention; Figure 2 This is a schematic diagram of the structure of the bellows in this invention; Figure 3 This is a schematic diagram of the internal structure of the bellows in this invention; Figure 4 This is a schematic diagram of the side panel structure in this invention; Figure 5 This is a schematic diagram of the structure of the second reinforcing plate in this invention; Figure 6 This is a schematic diagram of the structure of the first reinforcing plate in this invention; Figure 7 This is a schematic diagram of the welding structure between the rear panel and the connecting frame in this invention; Figure 8 This is a schematic diagram of the structure of the rear panel in this invention; Figure 9 This is a schematic diagram of the structure of the separator strip in this invention. Figure 10 This is a schematic diagram of the clamping hand structure in this invention.

[0029] In the diagram, 1-front piece; 2-rear piece; 3-installation bag one; 4-installation bag two; 5-wire; 6-line protection sleeve assembly; 7-sleeve body; 8-hook and loop fastener one; 9-hook and loop fastener two; 10-conveyor plate; 11-limiting block; 12-installation platform; 13-pressing assembly; 14-lifting assembly; 15-clamping component; 16-push cylinder; 17-push plate; 18-collection box one; 19-collection box two; 20-conveyor platform; 21-conveyor roller; 22-adjustment 23-Block; 24-Swivel seat; 25-Drive motor one; 26-Pressure plate; 27-Lifting frame; 28-Ball screw; 29-Hook and loop fastener two; 30-Screw motor; 31-Mounting slot; 32-Clamping rod; 33-Clamping hand; 34-Connecting rod; 35-Clamping frame; 36-Slide rail; 37-Gripper; 38-Swivel block; 39-Swing arm; 40-Slider; 41-Support rod; 42-Column; 43-Motor mounting seat; 44-Drive motor two. Detailed Implementation

[0030] like Figures 1 to 4 As shown, this invention provides a smart heated garment, which includes a garment body. The garment body includes a front piece 1, a back piece 2, a heating element, and a power control unit. The front piece 1 is detachably connected to a first mounting bag 3, and the power control unit is located in the first mounting bag 3. The front piece 2 is detachably connected to a second mounting bag 4, and the heating element is located in the second mounting bag 4. The power control unit is used to control the adjustment and switching of the heating element.

[0031] The second heating element (4) is positioned on the back and waist, corresponding to the body's contours. Adjacent heating elements are connected by wires (5), and the power control unit is connected to one side of the heating element via wires (5). A circuit protection sleeve assembly (6) is provided between adjacent second heating elements (4) and on one side of the first heating element (3), covering the wires (5). By precisely distributing the heating elements to the three core warmth-retaining areas of the back and waist, targeted heating of easily heat-dissipating parts of the body is achieved, significantly improving heat utilization efficiency and the wearer's thermal comfort, while avoiding energy waste. Simultaneously, the connection of adjacent heating elements via wires (5) and unified control by the power control unit ensures the regularity of the circuit layout and the uniformity of heating. The circuit protection sleeve assembly (6) at the connection points not only physically isolates and secures the exposed wires (5), effectively preventing the risk of wires (5) detaching, breaking, or short-circuiting due to body twisting or stretching, but also optimizes the aesthetics of the garment's interior, avoiding cluttered wiring and easy damage to the wires (5), greatly enhancing the product's reliability and safety in dynamic wearing environments.

[0032] The cable protection sleeve assembly 6 includes a sleeve body 7. One end of the sleeve body 7 is fixedly connected to the back piece 2, and the other end of the sleeve body 7 is provided with a Velcro fastener. Both the back piece 2 and the front piece 1 are provided with corresponding Velcro fasteners 8, and the Velcro fastener is attached to the Velcro fastener 8. The fixed connection between one end of the sleeve body 7 and the back piece 2 provides stable root protection for the wire 5; the other end is attached to the Velcro fastener 8 on the garment body via the Velcro fastener, allowing the protective sleeve to be opened and closed flexibly after completely covering the wire 5; when cleaning or maintenance is required, the user can easily remove the wire 5.

[0033] Both mounting bag 1 (3) and mounting bag 2 (4) have Velcro tabs 29 on their backs, and front piece 1 and back piece 2 each have corresponding Velcro tabs 29. The Velcro tabs 29 are attached to the Velcro tabs 29. Using the combination of Velcro tabs 29 and Velcro tabs 29, users can easily and completely remove mounting bag 2 (4) along with its internal electronic components from clothing according to washing needs or component lifespan. This completely solves the industry problem of traditional smart clothing being difficult to clean and prone to water damage due to the non-removable electronic components. At the same time, the large-area adhesion of the Velcro ensures that the module will not shift or fall off due to human movement during wear, ensuring the stability of power connection and heating effect, achieving a perfect balance between convenient maintenance and reliable fixation.

[0034] like Figures 4 to 10 The diagram illustrates the processing technology of a smart heated garment according to the present invention, comprising the following steps: a. Cutting First, the fabric is cut into front piece 1 and back piece 2 for sewing into garments using a cutting machine, and then a fixing sleeve 7 is sewn onto front piece 1 and back piece 2. b. Installation of Velcro Sew the first hook and loop fastener onto the other end of the sleeve 7, and sew the first hook and loop fastener 8 onto the corresponding positions of the front piece 1 and the back piece 2; sew the second hook and loop fastener 29 onto the back of the first mounting bag 3 and the second mounting bag 4, and sew the second hook and loop fastener 29 onto the back piece 2 and the front piece 1 respectively; then insert the power control component into the first mounting bag 3 and the heating element into the second mounting bag 4. c. Installation of installation bag 24 1) Placement and clamping First, lay the back piece 2 flat on the conveyor plate 10, so that one side of the back piece 2 is in close contact with the limiting block 11 on the conveyor plate 10, and open the sleeve 7. At the same time, clamp the second installation bag 4 on the installation table 12 through the clamping piece 15. 2) Pressing The conveyor plate 10 containing the rear piece 2 is placed into one end of the mounting table 12 for conveying. When it reaches the installation position, the pressing component 13 presses down to press the rear piece 2 onto the conveyor plate 10. 3) Adhesion The lifting assembly 14 on the mounting platform 12 controls the clamping member 15 to descend, so that the back of the mounting bag 2 4 containing the heating element is glued to the Velcro female sticker 2 9 of the back piece 2, so that the mounting bag 2 4 is connected to the back piece 2. The clamping member 15 releases the mounting bag 2 4, the lifting assembly 14 controls the clamping member 15 to reset, and then the Velcro female sticker 1 of the sleeve 7 is glued to the Velcro female sticker 8 of the back piece 2, so that the sleeve 7 wraps the wire 5, and the mounting platform 12 sends the conveyor plate 10 out from the other end. d. Installation of installation bag 13 1) Placement and clamping First, lay the front piece 1 flat on the conveyor plate 10, so that one side of the front piece 1 is in close contact with the limiting block 11 on the conveyor plate 10, and open the sleeve 7. At the same time, clamp the installation bag 3 on the mounting table 12 through the clamping piece 15. 2) Pressing The conveyor plate 10 containing the front piece 1 is placed into one end of the mounting table 12 for conveying. When it reaches the installation position, the clamping component 13 presses down to press the front piece 1 onto the conveyor plate 10. 3) Adhesion The lifting assembly 14 on the mounting platform 12 controls the clamping member 15 to descend, so that the back of the mounting bag 3 containing the power control component is attached to the Velcro female sticker 8 of the front piece 1, so that the mounting bag 3 is connected to the front piece 1. The clamping member 15 releases the mounting bag 3, the lifting assembly 14 controls the clamping member 15 to reset, and then the Velcro female sticker of the sleeve 7 is attached to the Velcro female sticker 8 of the rear piece 2, so that the sleeve 7 wraps the wire 5, and the mounting platform 12 sends the conveyor plate 10 out from the other end. e. Sewing After the front piece 1 and the back piece 2 are installed, sew the front piece 1 and the back piece 2 into a garment, and at the same time connect the wire 5 of the power control component to the adjacent heating element.

[0035] In steps c and d, after bonding is completed, the conveyor plate 10 is transported to the other end of the mounting platform 12. The pusher cylinder 16 controls the pusher plate 17 to push the front piece 1 or rear piece 2 on the conveyor plate 10 from the conveyor plate 10 into the first collection box 18. After being transported by the mounting platform 12, the conveyor plate 10 automatically falls into the second collection box 19. After the bonding process is completed, without manual intervention, the processed front piece 1 or rear piece 2 can be automatically pushed into the first collection box 18, while the empty conveyor plate 10 is recycled into the second collection box 19. This design achieves a closed-loop assembly line operation, significantly reducing the labor intensity and time cost of manual loading and unloading, and avoiding the chaotic stacking of semi-finished products. Automated separation and collection also provides neat and orderly material preparation for subsequent sewing processes, improving the continuous operation capability and automation level of the overall production line, which aligns with the development trend of mass production.

[0036] The mounting platform 12 includes a conveyor platform 20, a lifting assembly 14, a clamping component 15, and a pressing assembly 13. Conveying rollers 21 are evenly distributed on the conveyor platform 20. The lifting assembly 14 is fixedly connected to the mounting position of the conveyor platform 20. The pressing assembly 13 is fixedly connected to the conveyor platform 20 corresponding to the lifting assembly 14. An adjusting block 22 is movably connected to the lifting assembly 14. The clamping component 15 is fixedly connected to the adjusting block 22 through a bracket 23. The lifting assembly 14 controls the lifting of the clamping component 15. By integrating the conveyor rollers 21, lifting assembly 14, clamping parts 15, and pressing assembly 13 into the same workstation, a fully functional automated assembly unit is constructed. The uniform distribution of the conveyor rollers 21 ensures that the conveyor plate 10 carrying the front piece 1 and the rear piece 2 can flow smoothly and with low resistance to the precise installation position. The fixed connection between the lifting assembly 14 and the clamping parts 15 enables vertical pick-and-place control of the installation bag, ensuring the consistency of the bonding action direction. The pressing assembly 13 is set corresponding to the lifting assembly 14, positioning and pressing the garment pieces before the clamping parts 15 descend, eliminating the alignment error caused by multi-station transfer, significantly improving assembly accuracy and efficiency, and providing core equipment support for the mass production of heated garments with high precision.

[0037] The pressing assembly 13 is located on both sides of the conveyor table 20. The pressing assembly 13 includes a rotating base 24, a drive motor 25, and a pressing plate 26. The rotating base 24 is fixedly connected to the conveyor table 20. One end of the pressing plate 26 faces the conveyor table 20, and the other end of the pressing plate 26 is rotatably connected to the rotating base 24. The drive motor 25 is fixedly connected to one side of the rotating base 24, and the drive motor 25 controls the rotation of the pressing plate 26. The pressing assembly 13 is located on both sides of the conveyor table 20, and the drive motor 25 precisely controls the rotation angle of the pressing plate 26, achieving balanced and controllable pressing of the edges of the garment pieces. The double-sided layout ensures that the pressure is evenly distributed on both sides of the garment pieces, effectively preventing wrinkles or displacement of the garment pieces caused by unilateral force.

[0038] The lifting assembly 14 includes a lifting frame 27, a ball screw 28, an adjusting block 22, and a screw motor 30. The lifting frame 27 is fixedly connected to the conveyor table 20 and has a mounting groove 31. The ball screw 28 is rotatably connected in the mounting groove 31. The screw motor 30 is fixedly connected to the top of the lifting frame 27, and the output end of the screw motor 30 is connected to the ball screw 28, driving the ball screw 28 to rotate. The adjusting block 22 is movably connected to the ball screw 28. The lifting assembly 14 uses a transmission method of ball screw 28 and screw motor 30 to ensure high precision and stability of the lifting movement of the clamping component 15. It can accurately stop the adjusting block 22 at any required height, which is crucial for ensuring that the mounting bag contacts the Velcro on the garment piece with just the right pressure. This avoids insufficient pressure resulting in weak adhesion and excessive pressure potentially damaging internal electronic components, thus ensuring the stability and consistency of the assembly quality of each product from an equipment perspective.

[0039] The clamping component 15 includes a clamping rod 32 and a clamping hand 33. The clamping rod 32 is connected to the bracket 23. The clamping hand 33 is fixedly connected to the bottom of the clamping rod 32 corresponding to the mounting bag 4. The clamping hand 33 includes a connecting rod 34, a clamping frame 35, a slide rail 36, a gripper 37, a rotating block 38, and a swing arm 39. The connecting rod 34 is fixedly connected to the top of the clamping frame 35 and is fixedly connected to the bottom of the clamping rod 32. The slide rail 36 is fixedly connected to the bottom of the clamping frame 35. The slider 40 is fixedly connected to the top of the gripper 37 and is movably connected to the slide rail 36. The gripper 37 is movably connected to both ends of the slide rail 36, and the rotating block 38 is rotatably connected to the clamping frame 35. The rotating block 38 is provided with a support rod 41 corresponding to the gripper 37. The top of the slider 40 is provided with a column 42. A swing arm 39 is connected between the support rod 41 and the column 42. The clamping rod 32 is connected to a motor mounting base 43. The motor mounting base 43 is fixedly connected to a second drive motor 44. The output end of the second drive motor 44 is connected to the rotating block 38. The second drive motor 44 controls the rotating block 38 to rotate, thereby driving the grippers 37 located at both ends of the slide rail 36 to move synchronously towards or away from each other. Drive motor 44 controls the rotation of rotating block 38, which is converted into synchronous, opposite-facing or opposite-facing movements of grippers 37 at both ends of slide rail 36 via support rod 41 and swing arm 39. This ensures absolute synchronization of the two grippers 37's movements, guaranteeing that the installation bag is always gripped in the center position and avoiding skewing. The grippers 37 move smoothly on slide rail 36 via slider 40, and the clamping process is smooth and impact-free. Furthermore, the opening and closing range of the grippers 37 can be precisely controlled by the motor to accommodate installation bags of different sizes. This design not only achieves automated, non-destructive gripping of installation bags containing power supplies or heating elements, but also ensures high accuracy of subsequent bonding positions through precise alignment, avoiding positional deviations and achieving fully automated, high-precision mounting.

[0040] This invention separates the functional modules from the garment body by placing the power control unit and the heating element in detachably connected mounting bags 3 and 4, respectively. Users can easily remove the mounting bags for garment washing or component replacement, greatly simplifying the disassembly and assembly process. At the same time, this structure provides a basis for subsequently wrapping the wires 5 with the line protection sleeve assembly 6, effectively avoiding the risk of damage to the wires 5 due to exposure. Thus, while improving ease of use and maintenance efficiency, it significantly enhances the durability and safety of the product.

[0041] The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of the present invention.

Claims

1. A smart heated garment, characterized in that: The garment includes a main body, which comprises a front piece, a back piece, a heating element, and a power control unit. The front piece is detachably connected to a first mounting bag, and the power control unit is located in the first mounting bag. The front piece is detachably connected to a second mounting bag, and the heating element is located in the second mounting bag. The power control unit is used to control the adjustment and switching of the heating element.

2. The intelligent heated garment according to claim 1, characterized in that: The second mounting bag is distributed on the back and waist of the human body. Two adjacent heating elements are connected by wires. The power control unit is connected to one side of the heating element by wires. A circuit protection sleeve assembly is provided between two adjacent second mounting bags and on one side of the first mounting bag. The circuit protection sleeve assembly wraps the wires.

3. The intelligent heated garment according to claim 1, characterized in that: The circuit protection sleeve assembly includes a sleeve body, one end of which is fixedly connected to the rear piece, and the other end of which is provided with a Velcro fastener. The rear piece and the front piece are each provided with a corresponding Velcro fastener, and the Velcro fastener is attached to the Velcro fastener.

4. The intelligent heated garment according to claim 1, characterized in that: Both the first and second mounting bags have Velcro tabs on their backs, and the front and back pieces each have corresponding Velcro female tabs. The Velcro tabs are attached to the Velcro female tabs.

5. The processing technology of an intelligent heated garment according to claim 1, characterized in that... Includes the following steps: a. Cutting First, the fabric is cut into front and back pieces for sewing into garments using a cutting machine, and then a fixing sleeve is sewn onto the front and back pieces. b. Installation of Velcro Sew the first hook and loop fastener onto the other end of the sleeve, and sew the first hook and loop fastener female fastener onto the corresponding positions of the front and back pieces; sew the second hook and loop fastener onto the back of the first and second mounting bags, and sew the second hook and loop fastener female fastener onto the back and front pieces respectively; then insert the power control unit into the first mounting bag and the heating element into the second mounting bag. c. Installation of Installation Bag Two 1) Placement and clamping First, lay the back piece flat on the conveyor plate, so that one side of the back piece is in close contact with the limiting block on the conveyor plate, and open the sleeve. At the same time, clamp the second installation bag onto the installation table using the clamping device. 2) Press tightly The conveyor plate containing the rear piece is placed into one end of the mounting table for conveying. When it reaches the installation position, the clamping component is pressed down to press the rear piece onto the conveyor plate. 3) Adhesion The lifting assembly on the mounting platform controls the clamping component to descend, so that the back of the second mounting bag containing the heating element is adhered to the second Velcro female of the rear piece, so that the second mounting bag is connected to the rear piece. The clamping component releases the second mounting bag, the lifting assembly controls the clamping component to reset, and then the first Velcro female of the sleeve is adhered to the first Velcro female of the rear piece, so that the sleeve wraps the wire, and the mounting platform sends the conveyor plate out from the other end. d. Installation of installation bag one 1) Placement and clamping First, lay the front piece flat on the conveyor plate, so that one side of the front piece is in close contact with the limiting block on the conveyor plate, and open the sleeve. At the same time, clamp the installation bag onto the installation table through the clamping device. 2) Press tightly The conveyor plate containing the front piece is placed into one end of the mounting table for conveying. When it reaches the installation position, the clamping component is pressed down to press the front piece onto the conveyor plate. 3) Adhesion The lifting assembly on the mounting platform controls the clamping device to descend, so that the back of the mounting bag containing the power control device is glued to the Velcro nut of the front piece, so that the mounting bag is connected to the front piece. The clamping device releases the mounting bag, the lifting assembly controls the clamping device to reset, and then the Velcro nut of the sleeve is glued to the Velcro nut of the rear piece, so that the sleeve wraps the wire, and the mounting platform sends the conveyor plate out from the other end. e. Sewing After the front and back pieces are installed, sew them together to form a garment, and at the same time connect the power control wires to the adjacent heating elements.

6. The processing technology of an intelligent heated garment according to claim 5, characterized in that: In steps c and d, after bonding is completed, the conveyor plate is transported to the other end of the mounting platform. The pusher plate is controlled by the pusher cylinder to push the front or rear piece of the conveyor plate from the conveyor plate into the first collection box. After being transported by the mounting platform, the conveyor plate automatically falls into the second collection box.

7. The processing technology of an intelligent heated garment according to claim 5, characterized in that: The mounting platform includes a conveyor platform, a lifting assembly, a clamping component, and a pressing assembly. Conveying rollers are evenly distributed on the conveyor platform. The lifting assembly is fixedly connected to the mounting position on the conveyor platform. The pressing assembly is fixedly connected to the conveyor platform corresponding to the lifting assembly. An adjusting block is movably connected to the lifting assembly. The clamping component and the adjusting block are fixedly connected by a bracket. The lifting assembly controls the lifting of the clamping component.

8. The processing technology of an intelligent heated garment according to claim 5, characterized in that: The clamping assembly is located on both sides of the conveyor table. The clamping assembly includes a rotating seat, a drive motor, and a clamping plate. The rotating seat is fixedly connected to the conveyor table. One end of the clamping plate faces the conveyor table, and the other end of the clamping plate is rotatably connected to the rotating seat. A drive motor is fixedly connected to one side of the rotating seat, and the drive motor controls the clamping plate to rotate.

9. The processing technology of an intelligent heated garment according to claim 5, characterized in that: The lifting assembly includes a lifting frame, a ball screw, an adjusting block, and a screw motor. The lifting frame is fixedly connected to the conveyor platform and has an installation groove. The ball screw is rotatably connected in the installation groove. The screw motor is fixedly connected to the top of the lifting frame and its output end is connected to the ball screw. The screw motor drives the ball screw to rotate. The adjusting block is movably connected to the ball screw.

10. The processing technology of an intelligent heated garment according to claim 7, characterized in that: The clamping component includes a clamping rod and a clamping hand. The clamping rod is connected to the bracket. The clamping hand is fixedly connected to the bottom of the clamping rod corresponding to the second mounting bag. The clamping hand includes a connecting rod, a clamping frame, a slide rail, a gripper, a rotating block, and a swing arm. The top of the clamping frame is fixedly connected to a connecting rod, which is fixedly connected to the bottom of the clamping rod. The bottom of the clamping frame is fixedly connected to a slide rail. The top of the gripper is fixedly connected to a slider, which is movably connected to the slide rail, allowing the gripper to be movably connected to both ends of the slide rail. The rotating block is rotatably connected to the clamping frame. The rotating block has a support rod corresponding to the gripper. The top of the slider has a column, and a swing arm connects the support rod and the column. The clamping rod is connected to a motor mounting base, and the motor mounting base is fixedly connected to a second drive motor. The output end of the second drive motor is connected to the rotating block, and the second drive motor controls the rotating block to rotate, thereby driving the grippers located at both ends of the slide rail to move synchronously towards or away from each other.

Images