Automatic water-absorbing pad discharging machine

Abstract

This invention discloses an automatic absorbent pad dispensing machine, comprising a dispensing machine support and a storage trolley. A top plate is fixed to the top of the dispensing machine support, and a drive box is fixed to the top plate. A lamp holder and a control box are assembled on one side of the dispensing machine support. An alarm light is assembled on the lamp holder, and a control box is assembled on the control box. An adaptive floating absorbent pad hopper is provided on the upper end of the storage trolley. A material distribution limit component is provided on the adaptive floating absorbent pad hopper, and a material level sensor is provided on the side of the adaptive floating absorbent pad hopper. This automatic absorbent pad dispensing machine of the present invention achieves full automation of the absorbent pad automatic feeding, distribution, adsorption, transfer, and dispensing process. The hopper is adaptively floating, and the material level is monitored in real time. The equipment is easy to move and stably positioned, effectively improving dispensing efficiency and accuracy, reducing labor costs, and is suitable for use in conjunction with automated absorbent pad production lines.

Description

Technical Field

[0001] This invention relates to the field of automated production equipment technology, and in particular to an automatic feeding machine for absorbent pads. Background Technology

[0002] An automatic absorbent pad feeding machine is a support device for conveying and transferring absorbent pads. Absorbent pads are commonly used consumable products in the fields of daily chemicals, medical care, and household goods. In automated production lines, continuous and stable feeding is required. With the continuous development of technology, people's requirements for automatic absorbent pad feeding machines are also getting higher and higher.

[0003] Existing automatic absorbent pad feeding machines have certain drawbacks. Traditional methods often involve manual feeding and placement, resulting in slow feeding speed, poor positioning accuracy, high labor intensity, and low efficiency. Some semi-automatic feeding devices lack adaptive floating hoppers, making real-time material level monitoring impossible and prone to jamming and material shortages without warning. Furthermore, these devices are inconvenient to move, have unstable supports, and are difficult to adapt to different production line scenarios, hindering large-scale automated production. Therefore, we propose an automatic absorbent pad feeding machine. Summary of the Invention

[0004] Technical problem solved: In view of the shortcomings of the existing technology, the present invention provides an automatic feeding machine for absorbent pads, which has the advantages of automatic feeding, self-adaptive hopper, material level monitoring, stable movement and accurate positioning, effectively solving the problems of low efficiency, easy jamming, inconvenient movement and inaccurate positioning of traditional feeding equipment.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this invention is as follows: An automatic absorbent pad dispensing machine includes a dispensing machine support and a storage trolley. A top plate is fixed to the top of the dispensing machine support, and a drive box is fixed to the top plate. A lamp holder and a box base are assembled on one side of the dispensing machine support. An alarm light is assembled on the lamp holder, and a control box is assembled on the box base. An adaptive floating absorbent pad hopper is provided at the upper end of the storage trolley, and a material distribution limiting component is provided on the adaptive floating absorbent pad hopper. A material level sensor is installed on the side of the water-absorbing pad hopper. A servo motor and a threaded rod are installed near the top of the feeding machine bracket. A transverse support is installed on the threaded rod. A hydraulic cylinder is fixed on the transverse support. A lifting rod is installed at the lower end of the hydraulic cylinder. A lifting seat is connected to the bottom of the lifting rod. A guide column is installed between the lifting seat and the hydraulic cylinder. A fixing frame is positioned at the front end of the lifting seat. A positioning frame is positioned at the bottom of the fixing frame. A feeding frame is positioned at the bottom of the positioning frame. A suction cup mechanism is assembled at the bottom of the feeding frame.

[0006] As a preferred technical solution of this application, an adsorption box is fixed at the upper end of the feeding rack, a vacuum suction cup is positioned at the bottom of the suction cup mechanism, a side plate is fixed on the side of the feeding rack, a cylinder is fixed on the outer side of the side plate, a telescopic rod is provided on the inner side of the cylinder, and a limit plate is positioned at the end of the telescopic rod.

[0007] As a preferred technical solution of this application, the bottom of the storage trolley is fixed with a moisture-proof reinforcement plate, and wheel frames and support rods are provided at the four corners of the bottom of the moisture-proof reinforcement plate. Universal wheels are provided at the bottom of the wheel frames, and feet are provided at the bottom of the support rods. An adjuster is provided between the support rods and the feet.

[0008] As a preferred technical solution of this application, the feeding machine bracket is fixed to the top plate by bolts, the feeding machine bracket is assembled with the alarm light by a lamp holder, and the feeding machine bracket is assembled with the control box by a box base.

[0009] As a preferred technical solution of this application, the storage trolley and the adaptive floating absorbent pad hopper are adjustablely positioned by corner codes, the material distribution limiting component limits the adaptive floating absorbent pad hopper, and the two sets of material level sensors monitor the absorbent pad inside the adaptive floating absorbent pad hopper.

[0010] As a preferred technical solution of this application, the servo motor drives the transverse support to move horizontally on the threaded rod, the hydraulic cylinder drives the lifting rod and drives the lifting seat to move up and down, the lifting seat is fixed to the fixed frame with bolts, the fixed frame is fixed to the positioning frame with bolts, and the positioning frame is fixed to the feeding frame with angle brackets.

[0011] As a preferred technical solution of this application, the adsorption box drives the suction cup mechanism and the vacuum suction cup to adsorb and position the water-absorbing pad, the cylinder is fixed to the side plate by bolts, and the oil cylinder drives the telescopic rod and drives the limiting plate to clamp and move.

[0012] As a preferred technical solution of this application, the storage trolley is fixed to the moisture-proof reinforcement plate by bolts, the wheel frame rotates at the bottom of the moisture-proof reinforcement plate, the casters rotate inside the wheel frame, and the support legs adjust their height at the bottom of the support rod via an adjuster.

[0013] Beneficial effects: Compared with the prior art, the present invention provides an automatic absorbent pad feeding machine with the following beneficial effects: The automatic absorbent pad feeding machine realizes full automation of the absorbent pad automatic feeding, sorting, adsorption, transfer and feeding process. The material bin is self-adaptive floating, the material level is monitored in real time, the equipment is easy to move and the positioning is stable, effectively improving the feeding efficiency and accuracy, reducing labor costs, and is suitable for use in conjunction with the automatic production line of absorbent pads. Full-process automation: Through the cooperation of servo motors, hydraulic cylinders, and pneumatic cylinders, the entire process of the water-absorbing pad is automated, from picking up material from the hopper, to lateral transfer and precise dispensing, which greatly improves dispensing efficiency and reduces manual intervention. Adaptive and Monitoring: The adaptive floating absorbent pad hopper is compatible with absorbent pads of different thicknesses, the material distribution and limiting components prevent material jamming, the material level sensor monitors the material quantity in real time, and the alarm light provides an early warning when material is low, ensuring continuous production; Combining mobility and stability: The storage trolley is equipped with swivel wheels for flexible and convenient movement, and adjustable feet that can adjust the height and provide stable support, adapting to different ground surfaces and ensuring more stable equipment operation. Precise material feeding: The vacuum suction cup firmly adsorbs the material, and the limiting plate assists in positioning, ensuring precise and uniform material feeding. This meets the high-precision feeding requirements of automated production lines. The entire automatic water-absorbing pad feeding machine has a reasonable structural design, is easy to operate, runs stably, and is highly practical, making it suitable for widespread use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic absorbent pad feeding machine according to the present invention.

[0015] Figure 2 This is a structural schematic diagram of the main view of an automatic absorbent pad feeding machine according to the present invention.

[0016] Figure 3 This is a top view structural schematic diagram of an automatic absorbent pad feeding machine according to the present invention.

[0017] Figure 4 This is a side view of the structure of an automatic absorbent pad feeding machine according to the present invention.

[0018] Figure 5 This is a structural schematic diagram of point A in the automatic absorbent pad feeding machine of the present invention.

[0019] Figure 6 This is a schematic diagram of the vacuum suction cup in an automatic water-absorbing pad feeding machine of the present invention.

[0020] Figure 7 This is a structural schematic diagram of section B in an automatic absorbent pad feeding machine of the present invention.

[0021] In the diagram: 1. Feeder bracket; 2. Servo motor; 3. Lamp holder; 4. Alarm light; 5. Control box; 6. Box base; 7. Adaptive floating absorbent pad hopper; 8. Storage trolley; 9. Support leg; 10. Top plate; 11. Horizontal movement bracket; 12. Drive box; 13. Threaded rod; 14. Material distribution limit assembly; 15. Material level sensor; 16. Fixing frame; 17. Hydraulic cylinder; 18. Lifting rod; 19. Guide column; 20. Lifting seat; 21. Positioning frame; 22. Feeder rack; 23. Vacuum suction cup; 24. Suction cup mechanism; 25. Adsorption box; 26. Side plate; 27. Cylinder; 28. Telescopic rod; 29. ​​Limiting plate; 30. Moisture-proof reinforcement plate; 31. Support rod; 32. Adjuster; 33. Wheel frame; 34. Universal wheel. Detailed Implementation

[0022] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0023] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0025] like Figure 1-7As shown, an automatic absorbent pad dispensing machine includes a dispensing machine support 1 and a storage trolley 8. A top plate 10 is fixed to the top of the dispensing machine support 1, and a drive box 12 is fixed on the top plate 10. A lamp holder 3 and a box base 6 are assembled on one side of the dispensing machine support 1. An alarm light 4 is assembled on the lamp holder 3, and a control box 5 is assembled on the box base 6. An adaptive floating absorbent pad hopper 7 is provided on the upper end of the storage trolley 8. A material distribution limit component 14 is provided on the adaptive floating absorbent pad hopper 7, and a material level sensor 15 is provided on the side of the adaptive floating absorbent pad hopper 7. A servo motor 2 and a threaded rod 13 are provided near the top of the dispensing machine support 1. A transverse support 11 is provided on the threaded rod 13. A hydraulic cylinder 17 is fixed at the top, and a lifting rod 18 is set at the lower end of the hydraulic cylinder 17. A lifting seat 20 is connected to the bottom of the lifting rod 18. A guide column 19 is set between the lifting seat 20 and the hydraulic cylinder 17. A fixed frame 16 is positioned at the front end of the lifting seat 20. A positioning frame 21 is positioned at the bottom of the fixed frame 16. A feeding frame 22 is positioned at the bottom of the positioning frame 21. A suction cup mechanism 24 is assembled at the bottom of the feeding frame 22. This realizes the full automation of the water-absorbing pad automatic feeding, dispensing, adsorption, transfer and feeding process. The hopper is self-adaptive to floating, the material level is monitored in real time, the equipment is easy to move and the positioning is stable, effectively improving the feeding efficiency and accuracy, reducing labor costs, and is suitable for use in conjunction with the water-absorbing pad automated production line.

[0026] An adsorption box 25 is fixed to the upper end of the feeding rack 22, a vacuum suction cup 23 is positioned at the bottom of the suction cup mechanism 24, a side plate 26 is fixed to the side of the feeding rack 22, a cylinder 27 is fixed to the outer side of the side plate 26, a telescopic rod 28 is provided on the inner side of the cylinder 27, and a limit plate 29 is positioned at the end of the telescopic rod 28. The adsorption box 25 drives the suction cup mechanism 24 and the vacuum suction cup 23 to adsorb and position the water-absorbing pad. The cylinder 27 is fixed to the side plate 26 by bolts. The oil cylinder 17 drives the telescopic rod 28 and drives the limit plate 29 to clamp and move.

[0027] The bottom of the storage trolley 8 is fixed with a moisture-proof reinforcement plate 30. The bottom four corners of the moisture-proof reinforcement plate 30 are equipped with wheel frames 33 and support rods 31. The bottom of the wheel frames 33 is equipped with casters 34. The bottom of the support rods 31 is equipped with feet 9. An adjuster 32 is provided between the support rods 31 and feet 9. The storage trolley 8 and the moisture-proof reinforcement plate 30 are fixed with bolts. The wheel frames 33 rotate and move at the bottom of the moisture-proof reinforcement plate 30. The casters 34 rotate and move inside the wheel frames 33. The height of the feet 9 is adjusted at the bottom of the support rods 31 by the adjuster 32.

[0028] The feeding machine bracket 1 is fixed to the top plate 10 with bolts. The feeding machine bracket 1 is assembled to the alarm light 4 with the lamp holder 3. The feeding machine bracket 1 is assembled to the control box 5 with the box base 6. The storage trolley 8 and the adaptive floating water-absorbing pad hopper 7 are adjustable and positioned by angle brackets. The material distribution limit component 14 limits the adaptive floating water-absorbing pad hopper 7. Two sets of material level sensors 15 monitor the water-absorbing pad inside the adaptive floating water-absorbing pad hopper 7. The servo motor 2 drives the transverse support 11 to move horizontally on the threaded rod 13. The hydraulic cylinder 17 drives the lifting rod 18 and drives the lifting seat 20 to move up and down. The lifting seat 20 is fixed to the fixed frame 16 with bolts. The fixed frame 16 is fixed to the positioning frame 21 with bolts. The positioning frame 21 is fixed to the feeding frame 22 with angle brackets.

[0029] Working Principle: This invention includes a feeding machine bracket 1, a servo motor 2, a lamp holder 3, an alarm light 4, a control box 5, a box base 6, an adaptive floating absorbent pad hopper 7, a storage trolley 8, support legs 9, a top plate 10, a transverse support 11, a drive box 12, a threaded rod 13, a material distribution limit assembly 14, a material level sensor 15, a fixing frame 16, a hydraulic cylinder 17, a lifting rod 18, a guide column 19, a lifting seat 20, a positioning frame 21, a feeding rack 22, a vacuum suction cup 23, a suction cup mechanism 24, an adsorption box 25, a side plate 26, a cylinder 27, a telescopic rod 28, a limit plate 29, a moisture-proof reinforcement plate 30, a support rod 31, an adjuster 32, a wheel frame 33, and omnidirectional wheels 34. The absorbent pad is placed into the adaptive floating absorbent pad hopper 7, and the material distribution limit assembly... The leveling component 14 organizes the material layer, and the level sensor 15 monitors the material quantity in real time. The equipment is started through the control box 5. The servo motor 2 drives the threaded rod 13 to move the transverse support 11 to the top of the hopper. The hydraulic cylinder 17 drives the lifting rod 18 to lower the discharge rack 22. The adsorption box 25 controls the vacuum suction cup 23 to adsorb the water-absorbing pad. The cylinder 27 drives the limit plate 29 to assist in clamping. After the lifting and resetting, the servo motor 2 drives the transverse support 11 to move to the discharge position. The hydraulic cylinder 17 lowers, and the vacuum suction cup 23 releases the discharge, completing a single automatic discharge cycle. The storage trolley 8 can be moved flexibly by the casters 34. The adjuster 32 adjusts the height of the support legs 9 to achieve stable support for the equipment. The alarm light 4 issues a warning when there is a shortage of material or a malfunction, ensuring continuous and stable operation of the equipment.

[0030] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. An automatic water-absorbing pad discharging machine comprising a discharging machine support (1) and a storage cart (8), characterized in that: The top of the feeding machine bracket (1) is fixed with a top plate (10), and a drive box (12) is fixed on the top plate (10). A lamp holder (3) and a box base (6) are assembled on one side of the feeding machine bracket (1). An alarm light (4) is assembled on the lamp holder (3), and a control box (5) is assembled on the box base (6). An adaptive floating water-absorbing pad hopper (7) is provided on the upper end of the storage trolley (8). A material distribution limit component (14) is provided on the adaptive floating water-absorbing pad hopper (7). A material level sensor (15) is provided on the side of the adaptive floating water-absorbing pad hopper (7). A servo motor (2) is provided near the top of the feeding machine bracket (1). The threaded rod (13) is provided with a transverse support (11), and a hydraulic cylinder (17) is fixed on the transverse support (11). A lifting rod (18) is provided at the lower end of the hydraulic cylinder (17). A lifting seat (20) is connected to the bottom of the lifting rod (18). A guide column (19) is provided between the lifting seat (20) and the hydraulic cylinder (17). A fixing frame (16) is positioned at the front end of the lifting seat (20). A positioning frame (21) is positioned at the bottom of the fixing frame (16). A feeding frame (22) is positioned at the bottom of the positioning frame (21). A suction cup mechanism (24) is assembled at the bottom of the feeding frame (22).

2. The automatic pad unloading machine according to claim 1, characterized in that: The upper end of the feeding rack (22) is fixed with an adsorption box (25), the bottom of the suction cup mechanism (24) is positioned with a vacuum suction cup (23), the side of the feeding rack (22) is fixed with a side plate (26), the outside of the side plate (26) is fixed with a cylinder (27), the inside of the cylinder (27) is provided with a telescopic rod (28), and the end of the telescopic rod (28) is positioned with a limit plate (29).

3. The automatic pad unloading machine according to claim 1, characterized in that: The bottom of the storage trolley (8) is fixed with a moisture-proof reinforcement plate (30). The bottom four corners of the moisture-proof reinforcement plate (30) are provided with wheel frames (33) and support rods (31). The bottom of the wheel frames (33) is provided with casters (34). The bottom of the support rods (31) is provided with feet (9). An adjuster (32) is provided between the support rods (31) and feet (9).

4. The automatic absorbent pad feeding machine according to claim 1, characterized in that: The feeding machine bracket (1) is fixed to the top plate (10) by bolts. The feeding machine bracket (1) is assembled with the alarm light (4) by the lamp holder (3). The feeding machine bracket (1) is assembled with the control box (5) by the box base (6).

5. The automatic absorbent pad feeding machine according to claim 1, characterized in that: The storage trolley (8) and the adaptive floating absorbent pad hopper (7) are positioned in an adjustable manner by means of corner codes. The material distribution limiting component (14) limits the adaptive floating absorbent pad hopper (7). The two sets of material level sensors (15) monitor the absorbent pad inside the adaptive floating absorbent pad hopper (7).

6. The automatic absorbent pad feeding machine according to claim 1, characterized in that: The servo motor (2) drives the transverse support (11) to move horizontally on the threaded rod (13). The oil cylinder (17) drives the lifting rod (18) and drives the lifting seat (20) to move up and down. The lifting seat (20) is fixed to the fixed frame (16) by bolts. The fixed frame (16) is fixed to the positioning frame (21) by bolts. The positioning frame (21) is fixed to the feeding frame (22) by angle brackets.

7. The automatic absorbent pad feeding machine according to claim 2, characterized in that: The adsorption box (25) drives the suction cup mechanism (24) and vacuum suction cup (23) to adsorb and position the water-absorbing pad. The cylinder (27) is fixed to the side plate (26) by bolts. The oil cylinder (17) drives the telescopic rod (28) and drives the limiting plate (29) to clamp and move.

8. An automatic absorbent pad feeding machine according to claim 3, characterized in that: The storage trolley (8) is fixed to the moisture-proof reinforcement plate (30) by bolts. The wheel frame (33) rotates at the bottom of the moisture-proof reinforcement plate (30). The caster wheel (34) rotates inside the wheel frame (33). The support leg (9) adjusts its height at the bottom of the support rod (31) by the adjuster (32).

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