Positive electrode slurry composition and positive electrode prepared using the same

CN122580735APending Publication Date: 2026-08-14LG ENERGY SOLUTION LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

然而,包含聚偏二氟乙烯的正极浆料组合物具有随时间粘度增加或凝胶化的问题

Benefits of technology

[0020]本发明的正极浆料组合物中所包含的芳纶类聚酰胺聚合物粘合剂不会引起如与锂副产物的脱氟化氢的反应,因此不会形成活性材料/粘合剂/导电材料复合物。结果,本发明的正极浆料组合物表现出抑制随时间变化和凝胶化的效果。因此,使用本发明的正极浆料组合物的优点在于,浆料能够容易搅拌和转移,并且其加工性得到改善。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure SMS_1
    Figure SMS_1
  • Figure SMS_2
    Figure SMS_2
  • Figure SMS_3
    Figure SMS_3
Patent Text Reader

Abstract

This invention provides a positive electrode slurry composition comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder. The positive electrode binder comprises an aramid-based polyamide polymer containing repeating units of Formula 1 and Formula 2, and wherein the molar fraction of the repeating units of Formula 2 is 11 mol% to 30 mol% based on the total molar number of all repeating units of the aramid-based polyamide polymer. [Formula 1]-[NH-A1-NHCO-A2-CO]- In Formula 1, A1 and A2 are each independently a divalent organic group having an aromatic ring. [Formula 2]-[NH-B1-NHCO-B2-CO]- In Formula 2, B1 and B2 are each independently a divalent aliphatic organic group.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application claims priority to Korean Patent Application No. 10-2024-0128577, filed on September 23, 2024, the disclosure of which is incorporated herein by reference.

[0002] This invention relates to a positive electrode slurry composition and a positive electrode prepared using the same. Background Technology

[0003] With the rapid development of industries using rechargeable batteries, such as mobile phones, laptops, and electric vehicles, extensive research and development are underway to improve rechargeable battery performance. Among these, lithium rechargeable batteries, characterized by high energy density and voltage, long cycle life, and low self-discharge rate, have been commercialized and are widely used.

[0004] Here, the electrode for a lithium-ion secondary battery typically comprises a current collector and an electrode active material layer formed on the current collector as a functional layer. Furthermore, the electrode active material layer is formed, for example, by coating a slurry phase composition, formed by dispersing a polymer as a binder in a dispersion medium, onto the electrode current collector and then drying it.

[0005] Polyvinylidene fluoride (PVdF) binders, which exhibit excellent electrochemical properties and thermal stability, are typically used as cathode binders. However, cathode slurry compositions containing PVdF suffer from viscosity increases or gelation over time. Summary of the Invention

[0006] Technical issues

[0007] To address these problems, the present invention aims to provide a positive electrode slurry composition that remains virtually unchanged over time.

[0008] Furthermore, the present invention aims to provide a positive electrode comprising a material with excellent electrochemical performance and thermal stability, and which is low in toxicity and environmentally friendly.

[0009] Technical solution

[0010] The present invention provides a positive electrode slurry composition comprising an aramid polyamide polymer as a binder.

[0011] This invention provides a positive electrode slurry composition comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder. The positive electrode binder comprises an aramid polyamide polymer containing repeating units of the following chemical formula 1 and repeating units of the following chemical formula 2. Furthermore, the molar number of all repeating units based on aramid polyamide polymers, and the molar fraction of repeating units in the above chemical formula 2 is 11 to 30 mol.

[0012] [Chemical Formula 1]

[0013] -[NH-A1-NHCO-A2-CO]-

[0014] In the above chemical formula 1, A1 and A2 are each independently a divalent organic group with an aromatic ring.

[0015] [Chemical Formula 2]

[0016] -[NH-B1-NHCO-B2-CO]-

[0017] In the above chemical formula 2, B1 and B2 are each independently a divalent aliphatic organic group.

[0018] Furthermore, the present invention provides a positive electrode comprising: a positive electrode current collector, and a positive electrode active material layer comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder. The positive electrode binder comprises an aramid polyamide polymer containing repeating units of the following chemical formula 1 and repeating units of the following chemical formula 2. Furthermore, the molar number of all repeating units based on aramid polyamide polymers, and the molar fraction of repeating units in the above chemical formula 2 is 11 to 30 mol.

[0019] Beneficial effects

[0020] The aramid-based polyamide polymer binder included in the cathode slurry composition of the present invention does not cause reactions such as those with defluorinated hydrogen from lithium byproducts, and therefore does not form active material / binder / conductive material complexes. As a result, the cathode slurry composition of the present invention exhibits an effect of suppressing changes and gelation over time. Therefore, the advantage of using the cathode slurry composition of the present invention is that the slurry can be easily stirred and transferred, and its processability is improved.

[0021] Furthermore, the positive electrode prepared from the positive electrode slurry composition of the present invention exhibits improved overall characteristics due to the uniform coating of the positive electrode active material layer and the uniform physical properties of the entire electrode.

[0022] The cathode slurry composition of the present invention can contain aramid polyamide polymers having aliphatic repeating units in the structure at a level of 11 to 30 mol%, such that the viscosity of the cathode slurry composition remains neither too low nor too high. That is, the present invention can provide a cathode slurry composition that does not exhibit excessively high slurry viscosity even at high solids content.

[0023] Therefore, the cathode slurry composition of the present invention reduces the amount of solvent evaporated during the formation of the cathode active material layer, thereby reducing the amount of heat energy used and improving the efficiency of the drying process. Furthermore, the cathode slurry composition of the present invention has a shorter drying time during the formation of the cathode active material layer, thereby reducing thermal wrinkles and cracks in the prepared cathode. Detailed Implementation

[0024] It should be understood that the words or terms used in this invention and the claims should not be construed as being limited to the meanings defined in commonly used dictionaries, but should be interpreted as having meanings and concepts consistent with the technical spirit of the invention, based on the principle that the inventors can appropriately define the concepts of the terms in order to best describe the invention.

[0025] It should also be understood that the terms "comprising," "including," or "having" in this invention explicitly state the presence of the stated features, numbers, steps, constituent elements, or combinations thereof, but do not exclude the presence or addition of one or more other features, numbers, steps, constituent elements, or combinations thereof.

[0026] Furthermore, in the description of "a to b carbon atoms" in this invention, "a" and "b" each represent the number of carbon atoms contained in a specific functional group. That is, the functional group can contain "a" to "b" carbon atoms. For example, "alkylene with 1 to 5 carbon atoms" refers to the following alkylene groups: namely, -CH2-, -CH2CH2-, -CH2CH2CH2-, -CH2(CH3)CH-, -CH(CH3)CH2-, or -CH(CH3)CH2CH2-, etc.

[0027] Furthermore, in this specification, alkyl groups may be substituted or unsubstituted. Unless otherwise defined in the specification, the term "substituted" means that at least one hydrogen atom bonded to a carbon atom is replaced by a non-hydrogen element such as a halogen atom, a nitro group, a nitrile group, etc.

[0028] In this specification, "weight-average molecular weight" can be measured using a gel permeation chromatography (GPC) apparatus. Specifically, in this invention, measurements are performed under GPC conditions using an Agilent 1200 series column, wherein the column used can be a PL-B hybrid column manufactured by Agilent, and the solvent can be tetrahydrofuran (THF) or dimethylformamide (DMF). Note that unless otherwise specified in this specification, molecular weight can be expressed as weight-average molecular weight.

[0029] Furthermore, in this specification, "viscosity" can be measured using a commercially available viscometer. Specifically, in this invention, "viscosity" is measured using a Rheometer MCR 302 manufactured by Anton Paar, and the viscosity is measured at 25°C and a shear rate of 2.5 (1 / s).

[0030] The viscosity of polyvinylidene fluoride (PVDF), widely used as a binder for conventional cathodes, increases over time, hindering the processability of electrode fabrication and resulting in electrodes with insufficient mechanical properties. Furthermore, its environmental persistence and toxicity lead to environmental pollution. On the other hand, when aramid-based polyamide polymers are used alone, heat resistance and mechanical rigidity are improved; however, issues remain regarding slurry viscosity and suitability for electrode manufacturing.

[0031] Therefore, in order to solve the above-mentioned problems, the inventors conducted research and found that when aramid-based polyamides are used as positive electrode binders, the ratio of aromatic repeating units to aliphatic repeating units greatly affects the viscosity stability and time dependence of the binder. The inventors investigated a solution that can simultaneously ensure both viscosity stability and storage performance, and thus obtained the present invention.

[0032] The invention will be described in more detail below.

[0033] Positive electrode slurry composition

[0034] The present invention provides a positive electrode slurry composition comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder.

[0035] The positive electrode binder contained in the positive electrode slurry of the present invention may contain an aramid polyamide polymer having repeating units of the following chemical formula 1.

[0036] [Chemical Formula 1]

[0037] -[NH-A1-NHCO-A2-CO]-

[0038] In the above chemical formula 1, A1 and A2 can each be independently a divalent organic group with an aromatic ring. An aromatic ring refers to an arylene group having 6 to 12 carbon atoms. In addition, A1 and A2 can each independently contain -SO2-, -CO-, -COO-, -COOH, etc. in their structure.

[0039] In the above chemical formula 1, A1 and A2 can each be a divalent organic group selected from any one of chemical formulas 1-1 to 1-5.

[0040] [Chemical Formula 1-1]

[0041] [Chemical Formula 1-2]

[0042] [Chemical Formulas 1-3]

[0043] [Chemical Formulas 1-4]

[0044] [Chemical Formulas 1-5]

[0045] In chemical formulas 1-1 to 1-5, These are bonding sites.

[0046] In the above chemical formula 1, A1 can be a divalent organic group selected from either chemical formula 1-1 or chemical formula 1-2.

[0047] In the above chemical formula 1, A2 can be any divalent organic group selected from chemical formulas 1-3 to 1-5.

[0048] The aramid polyamide polymer contained in the positive electrode slurry composition of the present invention can suppress the phenomenon of active material adsorbing onto the binder, thereby suppressing the formation of active material / binder / conductive material complex that causes gelation of the slurry composition.

[0049] Based on the total number of moles of repeating units in the aramid polyamide polymer, the aramid polyamide polymer of the present invention may contain repeating units of Formula 1 in a molar fraction of 70 to 89 mol%, preferably 73 to 88 mol%, more preferably 75 to 87 mol%.

[0050] When the content of the aromatic repeating units of Formula 1 contained in the aramid polyamide polymer meets the above-mentioned range, the overall slurry viscosity can be reduced, thereby increasing the solids content in the slurry. As a result, the viscosity of the cathode slurry composition can be kept neither too low nor too high. That is, the present invention can provide a cathode slurry composition that does not exhibit excessively high slurry viscosity even at high solids content.

[0051] Therefore, the cathode slurry composition of the present invention reduces the amount of solvent evaporated during the formation of the cathode active material layer, thereby reducing the amount of heat energy used and improving the efficiency of the drying process. Furthermore, the cathode slurry composition of the present invention has a shorter drying time during the formation of the cathode active material layer, thereby reducing thermal wrinkles and cracks in the prepared cathode.

[0052] Based on the total weight of the repeating units of the aramid polymer, the aramid polymer of the present invention may contain repeating units of Formula 1 in a weight fraction of 58 to 94% by weight, preferably 63.6 to 92.1% by weight, more preferably 67.5 to 90.2% by weight.

[0053] The positive electrode binder contained in the positive electrode slurry of the present invention may contain an aramid polyamide polymer having repeating units of the following chemical formula 2.

[0054] [Chemical Formula 2]

[0055] -[NH-B1-NHCO-B2-CO]-

[0056] In the above chemical formula 2, B1 and B2 can each independently be a divalent aliphatic organic group. Specifically, B1 and B2 can each independently be an alkylene group having 2 to 50 carbon atoms. B1 and B2 can each independently be -(CH2). n - where n can be in the range of 2≤n≤50, 2≤n≤20 or 2≤n≤10.

[0057] Based on the total molar number of repeating units in the aramid polyamide polymer, the aramid polyamide polymer contained in the cathode slurry composition of the present invention may contain repeating units of Formula 2 in a molar fraction of 11 to 30 mol%, preferably 12 to 27 mol%, more preferably 13 to 25 mol%. When the content of aliphatic repeating units of Formula 2 contained in the aramid polyamide polymer meets the above range, the viscosity of the slurry becomes an appropriate level so that phase separation does not occur, and the brittleness of the prepared cathode is improved.

[0058] Based on the total weight of the repeating units of the aramid polymer, the aramid polymer of the present invention may contain repeating units of Formula 2 in a weight fraction of 6 to 42% by weight, preferably 7.9 to 36.3% by weight, more preferably 9.8 to 32.5% by weight.

[0059] The weight-average molecular weight of the aramid polymer contained in the positive electrode slurry composition of the present invention can be from 200,000 g / mol to 600,000 g / mol, preferably from 250,000 g / mol to 550,000 g / mol, and more preferably from 300,000 g / mol to 500,000 g / mol. When the molecular weight meets the above range, phase separation of the slurry composition does not occur, the positive electrode active material and the like are sufficiently dispersed, and the slurry composition can be uniformly stirred. Furthermore, when the positive electrode slurry composition is used to prepare a positive electrode active material layer, it exhibits excellent adhesion to the electrode current collector.

[0060] The aramid polymer contained in the positive electrode slurry composition of the present invention may contain one or more functional groups selected from carbonyl, carboxyl and ester groups.

[0061] Furthermore, based on the total molar number of aramid polyamide polymers, the content of this functional group can be from 0.01 to 0.3 mol.

[0062] The viscosity of the positive electrode paste composition of the present invention at 25 °C can be 3,000 cP to 30,000 cP, preferably 4,000 cP to 25,000 cP, and more preferably 5,000 cP to 20,000 cP.

[0063] Based on the total weight of the positive electrode paste composition of the present invention, the solid content can be 55% by weight or more and 80% by weight or less, 60% by weight or more and 79% by weight or less, or 65% by weight or more and 75% by weight or less. The positive electrode paste composition of the present invention maintains a low viscosity even at a high solid content, which does not impose a large load on the motor of the stirrer or the transfer pump during the preparation of the paste composition, thereby improving the workability of the positive electrode preparation process. In addition, when a positive electrode is prepared using the positive electrode paste composition of the present invention, it exhibits a uniformly coated positive electrode active material layer.

[0064] The positive electrode active material is a compound capable of reversibly inserting and extracting lithium, and specifically may include a lithium metal oxide containing lithium and one or more metals such as cobalt, manganese, nickel, or aluminum. More specifically, the lithium metal oxide may be: lithium manganese-based oxides (e.g., LiMnO2, LiMn2O4, etc.), lithium cobalt-based oxides (e.g., LiCoO2, etc.), lithium nickel-based oxides (e.g., LiNiO2, etc.), lithium nickel manganese-based oxides (e.g., LiNi 1-Y Mn Y O2 (where 0 < Y < 1), LiMn 2-Z Ni Z O4 (where 0 < Z < 2), etc.), lithium nickel cobalt-based oxides (e.g., LiNi 1-Y1 Co Y1 O2 (where 0 < Y1 < 1), etc.), lithium manganese cobalt-based oxides (e.g., LiCo 1- Y2 Mn Y2 O2 (where 0 < Y2 < 1), LiMn 2-Z1 Co Z1 O4 (where 0 < Z1 < 2), etc.), lithium nickel manganese cobalt-based oxides (e.g., Li(Ni p Co q Mn r )O2 (where 0 < p < 1, 0 < q < 1, 0 < r < 1, p + q + r = 1) or Li(Ni p1 Co q1 Mn r1 )O4 (where 0 < p1 < 2, 0 < q1 < 2, 0 < r1 < 2, p1 + q1 + r1 = 2), etc.), or lithium nickel cobalt transition metal (M) oxides (e.g., Li(Ni p2 Co q2 Mn r2 Ms2 O2 (where M is selected from Al, Fe, V, Cr, Ti, Ta, Mg and Mo, p2, q2, r2 and s2 are each atomic fractions of independent elements, where 0 < p2 < 1, 0 < q2 < 1, 0 < r2 < 1, 0 < s2 < 1, p2 + q2 + r2 + s2 = 1) etc., and any one of them or a mixture of two or more of them can be used.

[0065] Among these, lithium metal oxides can improve battery capacity performance and stability, including: LiCoO2, LiMnO2, LiNiO2, and lithium nickel manganese cobalt oxides (e.g., Li(Ni)O2). 1 / 3 Mn 1 / 3 Co 1 / 3 O2, Li(Ni) 0.6 Mn 0.2 Co 0.2 O2, Li(Ni) 0.5 Mn 0.3 Co 0.2 O2, Li(Ni) 0.7 Mn 0.15 Co 0.15 )O2 and Li(Ni 0.8 Mn 0.1 Co 0.1 (e.g., O2), or lithium nickel cobalt aluminum oxide (e.g., Li(Ni) 0.8 Co 0.15 Al 0.05 (O2, etc.) etc., and any one of them or a mixture of two or more thereof can be used.

[0066] In this invention, the positive electrode active material included in the positive electrode slurry composition can be a lithium transition metal oxide having a composition represented by the following chemical formula 3. Higher nickel content results in the leaching of more lithium byproducts such as LiOH and Li₂CO₃ from the positive electrode active material. Consequently, the positive electrode slurry composition is prone to change over time. However, the positive electrode slurry composition of this invention can suppress such changes by adjusting the molar fraction of aromatic repeating units to aliphatic repeating units in the aramid-based polyamide polymer binder.

[0067] [Chemical Formula 3]

[0068] Li a Ni 1-x-y Co x M 1 y M 2 z O2

[0069] In the above chemical formula 3, M 1It can be one or more selected from Mn and Al, and preferably can be Mn or a combination of Mn and Al.

[0070] In the above Chemical Formula 3, M 2 can be any one element or two or more elements selected from Zr, Ti, Mg, Ta, Nb, W, Mo, and Cr.

[0071] a represents the molar ratio of lithium in the lithium transition metal oxide, and can be 1.0 ≤ a ≤ 1.3, 1.0 ≤ a ≤ 1.2, or 1.0 ≤ a ≤ 1.1.

[0072] 1 - x - y represents the molar ratio of nickel in the metal elements other than lithium in the lithium transition metal oxide, and can be 0.80 ≤ 1 - x - y < 1.0, 0.80 ≤ 1 - x - y ≤ 0.98, 0.80 ≤ 1 - x - y ≤ 0.95, 0.83 ≤ 1 - x - y ≤ 0.95, or 0.90 ≤ 1 - x - y ≤ 0.95. When the content of nickel satisfies the above range, high-capacity characteristics can be achieved.

[0073] x represents the molar ratio of cobalt in the metal elements other than lithium in the lithium transition metal oxide, and can be 0 < x < 0.4, 0 < x ≤ 0.2, or 0.01 ≤ x ≤ 0.10.

[0074] y represents the molar ratio of element M in the metal elements other than lithium in the lithium transition metal oxide 1 and can be 0 < y < 0.4, 0 < y ≤ 0.2, or 0.01 ≤ y ≤ 0.10.

[0075] z represents the molar ratio of element M in the metal elements other than lithium in the lithium transition metal oxide 2 and can be 0 ≤ z ≤ 0.1 or 0 ≤ z ≤ 0.05.

[0076] Based on the total weight of the positive electrode active material contained in the positive electrode active material layer, the content of the lithium transition metal oxide contained in the positive electrode active material layer of the present invention can be 95% by weight to 100% by weight, preferably 98% by weight to 100% by weight, and more preferably 99% by weight to 100% by weight.

[0077] Positive electrode conductive materials are used to impart conductivity to the electrode and can be used without any particular restrictions, as long as they do not cause chemical changes in the cell to be formed and have electronic conductivity. Specific examples include: graphite such as natural or artificial graphite; carbon materials such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, thermal cracking black, and carbon fibers; powders or fibers of metals such as copper, nickel, aluminum, and silver; conductive tubes such as carbon nanotubes; conductive whiskers such as zinc oxide whiskers and potassium titanate whiskers; conductive metal oxides such as titanium oxide; or conductive polymers such as polyphenylene derivatives, and any one or a mixture of two or more thereof can be used. Based on the total weight of the positive electrode slurry composition, the content of the positive electrode conductive material can be from 0.1% by weight to 15% by weight.

[0078] The positive electrode adhesive of the present invention may also include commonly used adhesives. Specific examples include: polyvinylidene fluoride (PVDF), polyvinylidene fluoride-hexafluoropropylene copolymer (PVDF-co-HFP), polyvinyl alcohol, polyacrylonitrile, polymethyl methacrylate, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, polytetrafluoroethylene, polyethylene, polypropylene, ethylene propylene diene monomer (EPDM), sulfonated EPDM, styrene-butadiene rubber (SBR), fluororubber, polyacrylic acid, polymers wherein hydrogen is substituted by Li, Na, or Ca, or various copolymers thereof, and any one or a mixture of two or more thereof may be used. Based on the total weight of the positive electrode slurry composition, the content of the additional adhesive may be from 0.1% by weight to 5% by weight.

[0079] The positive electrode slurry composition of the present invention can be prepared by dissolving or dispersing positive electrode active materials, positive electrode conductive materials, positive electrode binders, etc. in a solvent.

[0080] The solvent may be a solvent commonly used in the art and may contain dimethyl sulfoxide (DMSO), isopropanol, N-methylpyrrolidone (NMP), dimethylformamide (DMF), acetone or water, and any one or a mixture of two or more thereof may be used.

[0081] Based on the total weight of the cathode slurry composition, the amount of solvent used can be 20% or more and 45% or less, 21% or more and 40% or less, or 25% or more and 35% or less.

[0082] positive electrode

[0083] The positive electrode of the present invention comprises: a positive electrode current collector; and a positive electrode active material layer comprising a positive electrode active material, a conductive material, and a binder. Since the positive electrode active material, the conductive material, and the binder have already been described above, their detailed descriptions will be omitted, and only the remaining components will be described in detail below.

[0084] The positive electrode of the present invention can be prepared by coating the above-described positive electrode slurry composition, followed by drying and calendering. Alternatively, in another method, the positive electrode can be prepared by casting the positive electrode slurry forming composition onto a separate support, and then pressing the film layer separated from the support onto the positive electrode current collector.

[0085] The positive electrode current collector of the present invention can contain a highly conductive metal, and there are no particular limitations, as long as the positive electrode active material layer adheres easily and is non-reactive within the voltage range of the battery. As the positive electrode current collector, for example, stainless steel, aluminum, nickel, titanium, calcined carbon, or aluminum or stainless steel surface-treated with one of carbon, nickel, titanium, silver, etc., can be used. Furthermore, the thickness of the positive electrode current collector can typically be from 3 μm to 500 μm, and fine irregularities can be formed on the surface of the current collector to improve the adhesion of the positive electrode active material. For example, the positive electrode current collector can be used in various shapes such as films, sheets, foils, meshes, porous bodies, foams, nonwoven fabrics, etc.

[0086] The content of aramid polyamide polymer can be 0.1% by weight or more and 5% by weight, 0.5% by weight or more and 3.5% by weight, 0.8% by weight or more and 3.0% by weight, or 1.0% by weight or more and 2.0% by weight.

[0087] Electrochemical device

[0088] The electrochemical device according to the present invention will be described below. The electrochemical device according to the present invention includes the positive electrode described above, and the electrochemical device can specifically be a battery, a capacitor, etc., and more specifically a lithium secondary battery.

[0089] A lithium-ion secondary battery specifically comprises: a positive electrode, a negative electrode facing the positive electrode, a separator between the positive and negative electrodes, and an electrolyte. The positive electrode is the same as described above, therefore, its detailed description will be omitted. The following will only describe the remaining components in detail.

[0090] In addition, the lithium secondary battery may optionally include a battery case that houses the electrode assembly of the positive electrode, the negative electrode and the separator, as well as a sealing member that seals the battery case.

[0091] In the lithium secondary battery of the present invention, the negative electrode may include a negative electrode current collector and a negative electrode active material layer disposed on the negative electrode current collector.

[0092] There are no particular restrictions on the negative electrode current collector, as long as it has high conductivity and will not cause adverse chemical changes in the battery. Materials used include, for example, copper, stainless steel, aluminum, nickel, titanium, sintered carbon, copper or stainless steel surface-treated with one of carbon, nickel, titanium, or silver, and aluminum-cadmium alloys. The thickness of the negative electrode current collector can typically range from 3 μm to 500 μm, and similar to the positive electrode current collector, fine irregularities can be formed on the surface of the current collector to improve the adhesion of the negative electrode active material. For example, the negative electrode current collector can be used in various shapes such as films, sheets, foils, meshes, porous bodies, foams, and nonwoven fabrics.

[0093] The negative electrode active material layer includes a negative electrode active material as well as an optional negative electrode binder and a negative electrode conductive material.

[0094] Compounds capable of reversibly inserting and de-intercalating lithium can be used as anode active materials. Specific examples include: carbonaceous materials such as artificial graphite, natural graphite, graphitized carbon fibers, and amorphous carbon; (semi-)metallic materials capable of forming alloys with lithium such as Si, Al, Sn, Pb, Zn, Bi, In, Mg, Ga, Cd, Si alloys, Sn alloys, or Al alloys; and (semi-)metal oxides capable of doping and de-doping lithium, such as SiO₂. β (0<β<2), SnO2, vanadium oxide, and lithium vanadium oxide; or composites containing (semi-)metallic materials and carbonaceous materials such as Si-C composites or Sn-C composites, and any one or a mixture of two or more of these can be used. Furthermore, lithium metal films can be used as the negative electrode active material. As carbon materials, both low-crystallinity carbon and high-crystallinity carbon can be used. Typical examples of low-crystallinity carbon are soft carbon and hard carbon, and examples of high-crystallinity carbon include irregular, plate-like, sheet-like, spherical, or fibrous natural or artificial graphite, condensed graphite, pyrolytic carbon, mesophase pitch-based carbon fibers, mesophase carbon microspheres, mesophase pitch, and high-temperature sintered carbon such as coke derived from petroleum or coal tar pitch.

[0095] Based on the total weight of the negative electrode active material layer, the content of the negative electrode active material can be from 80% to 99% by weight.

[0096] The negative electrode binder is a component that facilitates the bonding between the conductive material, the active material, and the current collector, wherein the amount of binder added is from 0.1% to 10% by weight, based on the total weight of the negative electrode active material layer. Examples of binders include: polyvinylidene fluoride (PVDF), polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, polytetrafluoroethylene, polyethylene, polypropylene, ethylene propylene diene monomer (EPDM), sulfonated EPDM, styrene-butadiene rubber, nitrile rubber, fluororubber, and various copolymers thereof.

[0097] The negative electrode conductive material is a component used to further improve the conductivity of the negative electrode active material. Based on the total weight of the negative electrode active material layer, the amount of negative electrode conductive material added can be less than 10% by weight, preferably less than 5% by weight. Any conductive material can be used without restriction, as long as it is conductive and will not cause adverse chemical changes in the battery. Examples of conductive materials that can be used include: graphite such as natural or artificial graphite; carbon black such as acetylene black, Ketjen black, channel black, furnace black, lamp black, and thermally cracked carbon black; conductive fibers such as carbon fibers or metal fibers; fluorocarbons; metal powders such as aluminum powder and nickel powder; conductive whiskers such as zinc oxide whiskers and potassium titanate whiskers; conductive metal oxides such as titanium oxide; or polyphenylene derivatives.

[0098] The negative electrode active material layer can be prepared by coating a negative electrode current collector with a negative electrode active material layer forming composition prepared by dissolving or dispersing the negative electrode active material and optionally a binder and conductive material in a solvent, drying and then calendering, or by casting the negative electrode active material layer forming composition onto a separate support and then pressing the film layer separated from the support onto the negative electrode current collector.

[0099] On the other hand, in lithium secondary batteries, the separator separates the negative and positive electrodes and provides a path for lithium ions to move. Any separator can be used without particular limitation, as long as it is commonly used in lithium secondary batteries. In particular, separators with high electrolyte retention capacity and low resistance to electrolyte ion transfer are preferred. Specifically, porous polymer membranes can be used, such as porous polymer membranes prepared from polyolefin polymers such as ethylene homopolymers, propylene homopolymers, ethylene / butene copolymers, ethylene / hexene copolymers, and ethylene / methacrylate copolymers; or laminated structures having two or more layers. Furthermore, typical porous nonwoven fabrics can be used, such as nonwoven fabrics formed from high-melting-point glass fibers or polyethylene terephthalate fibers. Additionally, separators coated with ceramic components or polymer materials can be used to ensure heat resistance or mechanical strength, and separators with single-layer or multi-layer structures can be selectively used.

[0100] Examples of electrolytes used in this invention include, but are not limited to, organic liquid electrolytes, inorganic liquid electrolytes, solid polymer electrolytes, gel polymer electrolytes, solid inorganic electrolytes, and molten inorganic electrolytes that can be used in the preparation of lithium secondary batteries.

[0101] Specifically, the electrolyte may contain organic solvents and lithium salts.

[0102] Organic solvents can be used without any particular restrictions, as long as they can serve as a medium through which ions participating in the electrochemical reactions of the battery can move. Specific examples of organic solvents include: ester solvents such as methyl acetate, ethyl acetate, γ-butyrolactone, and ε-caprolactone; ether solvents such as dibutyl ether or tetrahydrofuran; ketone solvents such as cyclohexanone; aromatic hydrocarbon solvents such as benzene and fluorobenzene; carbonate solvents such as dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), ethylene carbonate (EC), and propylene carbonate (PC); alcohol solvents such as ethanol and isopropanol; nitriles such as R-CN (where R is a linear, branched, or cyclic hydrocarbon group having 2 to 20 carbon atoms, and may contain double bonds, aromatic rings, or ether bonds); amides such as dimethylformamide; dioxolane such as 1,3-dioxolane; and sulfolane. Carbonate solvents are preferred, and mixtures of cyclic carbonates (e.g., ethylene carbonate or propylene carbonate) with high ionic conductivity and high dielectric constant that can enhance the charge and discharge performance of the battery and linear carbonate compounds with low viscosity (e.g., ethyl methyl carbonate, dimethyl carbonate or diethyl carbonate) are even more preferred.

[0103] Lithium salts can be used without any particular restrictions, as long as they are compounds capable of providing lithium ions for use in lithium secondary batteries. Specifically, the anion of the lithium salt can be at least one selected from the following anions: F - Cl - ,Br - I - NO3 - N(CN)2 - BF4 - CF3CF2SO3 - (CF3SO2)2N - (FSO2)2N - CF3CF2(CF3)2CO - (CF3SO2)2CH - (SF5)3C - (CF3SO2)3C - CF3(CF2)7SO3 - CF3CO2 - CH3CO2 - SCN - and (CF3CF2SO2)2N -Furthermore, as lithium salts, the following can be used: LiPF6, LiClO4, LiAsF6, LiBF4, LiSbF6, LiAlO4, LiAlCl4, LiCF3SO3, LiC4F9SO3, LiN(C2F5SO3)2, LiN(C2F5SO2)2, LiN(CF3SO2)2, LiCl, LiI, or LiB(C2O4)2. The preferred concentration of the lithium salt is from 0.1 to 2.0 M. When the concentration of the lithium salt is within the above range, the electrolyte exhibits suitable conductivity and viscosity, which enables excellent electrolyte performance, and lithium ions can be transferred efficiently.

[0104] To improve battery life characteristics, suppress battery capacity reduction, and improve battery discharge capacity, in addition to the components constituting the electrolyte, the electrolyte may also contain one or more additives, such as alkylene carbonate halide compounds like difluoroethylene carbonate, pyridine, triethyl phosphite, triethanolamine, cyclic ethers, ethylenediamine, (condensed) glycol dimethyl ethers, hexamethylphosphoric triamine, nitrobenzene derivatives, sulfur, quinone imine dyes, N-substituted alkyl ketones, N,N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrrole, 2-methoxyethanol, or aluminum trichloride. Based on the total weight of the electrolyte, the content of additives can be from 0.1% by weight to 5% by weight.

[0105] Lithium secondary batteries containing the positive electrode according to the present invention as described above are suitable for use in portable devices such as mobile phones, laptops and digital cameras, as well as electric vehicles such as hybrid electric vehicles (HEVs), because they stably exhibit excellent discharge capacity, output and lifespan characteristics.

[0106] Therefore, according to another embodiment of the present invention, a battery module comprising the lithium secondary battery as a unit battery and a battery pack comprising the lithium secondary battery are provided.

[0107] Battery modules or battery packs can be used as power sources for power tools; electric vehicles, including electric vehicles (EVs), hybrid electric vehicles and plug-in hybrid electric vehicles (PHEVs); or at least one medium to large-sized device in an energy storage system.

[0108] There are no particular limitations on the shape of the lithium secondary battery of the present invention, and it can be in the form of a cylindrical can, prism, bag, or coin.

[0109] The lithium secondary battery according to the present invention can be used not only in battery cells used as power sources for small devices, but also as unit batteries in medium and large battery modules containing multiple battery cells.

[0110] Examples of medium to large-sized devices include, but are not limited to, electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, and energy storage systems.

[0111] Preferred Implementation

[0112] The embodiments of the present invention will be described in detail below to enable those skilled in the art to readily implement the invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein.

[0113] Example

[0114] Example 1

[0115] Prepare an aramid polyamide polymer containing 68 mol% of repeating units of Formula 1A, 17 mol% of repeating units of Formula 1B, and 15 mol% of repeating units of Formula 2A.

[0116] [Chemical Formula 1A]

[0117] [Chemical Formula 1B]

[0118] [Chemical Formula 2A]

[0119] -[NH-(CH2)6-NHCO-(CH2)6-CO]-

[0120] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn 0.08 O2), conductive material (carbon black) and aramid polyamide polymer were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0121] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 73% by weight.

[0122] Example 2

[0123] Prepare an aramid-based polyamide polymer containing 60 mol% of repeating units of Formula 1A, 15 mol% of repeating units of Formula 1B, and 25 mol% of repeating units of Formula 2A.

[0124] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn0.08 O2), conductive material (carbon black) and aramid polyamide polymer were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0125] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 73% by weight.

[0126] Comparative Example 1

[0127] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn 0.08 O2), conductive material (carbon black) and binder (polyvinylidene fluoride (PVDF)) were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0128] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 70% by weight.

[0129] Comparative Example 2

[0130] Prepare an aramid-based polyamide polymer containing 78 mol% of repeating units of Formula 1A, 20 mol% of repeating units of Formula 1B, and 2 mol% of repeating units of Formula 2A.

[0131] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn 0.08 O2), conductive material (carbon black) and aramid polyamide polymer were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0132] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 73% by weight.

[0133] Comparative Example 3

[0134] Prepare an aramid-based polyamide polymer containing 40 mol% of repeating units of chemical formula 1A, 10 mol% of repeating units of chemical formula 1B, and 50 mol% of repeating units of chemical formula 2A.

[0135] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn0.08 O2), conductive material (carbon black) and aramid polyamide polymer were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0136] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 73% by weight.

[0137] Comparative Example 4

[0138] Prepare an aramid-based polyamide polymer containing 48 mol% of repeating units of Formula 1A, 12 mol% of repeating units of Formula 1B, and 40 mol% of repeating units of Formula 2A.

[0139] The positive electrode active material (LiNi) was mixed at a weight ratio of 96:2:2. 0.84 Co 0.08 Mn 0.08 O2), conductive material (carbon black) and aramid polyamide polymer were mixed in N-methyl-2-pyrrolidone and stirred at 1500 rpm for 2 hours using a high-speed stirrer (Homodisper) to prepare a positive electrode slurry composition.

[0140] At this point, based on the total weight of the cathode slurry composition, the solids content of the cathode slurry composition is 73% by weight.

[0141] Experimental Example 1—Viscosity Evaluation

[0142] The positive electrode slurry compositions prepared in Examples 1 to 2 and Comparative Examples 1 to 4 were measured using a Rheometer MCR 302 manufactured by Anton Paar, and the viscosity was measured at 25°C and a shear rate of 2.5 (1 / s). Furthermore, they were each stored at 25°C, and the viscosity was measured at 25°C after 3 days and 7 days. The results are presented in Table 1 below.

[0143] [Table 1]

[0144] It was confirmed that, compared with Comparative Example 1 which used a conventional polyvinylidene fluoride (PVdF) adhesive, Examples 1 and 2 maintained stable phases even after 7 days of storage. Furthermore, it was confirmed that, compared with Comparative Examples 2 to 4, Examples 1 and 2 exhibited appropriate viscosity and maintained stable phases.

[0145] Experimental Example 2—Measurement of Adsorption Capacity

[0146] Five grams of each positive electrode slurry composition prepared in Example 1 and Comparative Example 1 were centrifuged at 20,000 rpm for 30 minutes using a centrifuge (Supra R30, Hanil Scientific Inc.) to separate the solids and supernatant.

[0147] The viscosity of the supernatant was measured using a Brookfield DV-II+PRO Viscometer (Brookfield Corporation) at 25°C, 50 RH %, and 30 Hz. The results were then compared with previously obtained viscosity data based on the polyvinylidene fluoride (PVdF) content (mg / g) in N-methyl-2-pyrrolidone (NMP) to determine the supernatant concentration. The residual amount of binder in the supernatant was then calculated and subtracted from the amount of binder added to obtain the adsorbent content (mg / g) per 1g of positive electrode active material.

[0148] The results are presented in Table 2 below.

[0149] [Table 2]

[0150] Compared to Comparative Example 1, which used conventional polyvinylidene fluoride (PVdF) binder, the amount of adsorbent binder measured based on 1g of positive electrode active material in Example 1 was much smaller, thus the variation over time during long-term storage was expected to be small.

Claims

1. A positive electrode slurry composition, said positive electrode slurry composition comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder, The positive electrode adhesive comprises an aramid polyamide polymer containing repeating units of Formula 1 and Formula 2, and Based on the total number of moles of all repeating units in the aramid-based polyamide polymer, the mole fraction of repeating units in Formula 2 is between 11 mol% and 30 mol%. [Chemical Formula 1] -[NH-A1-NHCO-A2-CO]- In chemical formula 1, A1 and A2 are each independently a divalent organic group with an aromatic ring. [Chemical Formula 2] -[NH-B1-NHCO-B2-CO]- In chemical formula 2, B1 and B2 are each independently a divalent aliphatic organic group.

2. The positive electrode slurry composition according to claim 1, Based on the total number of moles of all repeating units of the aramid polyamide polymer, the mole fraction of repeating units in Formula 1 is 70 mol% to 89 mol%.

3. The positive electrode slurry composition according to claim 1, In chemical formula 1, A1 and A2 are each independently selected from chemical formulas 1-1 to 1-5. [Chemical Formula 1-1] [Chemical Formula 1-2] [Chemical Formulas 1-3] [Chemical Formulas 1-4] [Chemical Formulas 1-5] in, In chemical formulas 1-1 to 1-5, These are bonding sites.

4. The positive electrode slurry composition according to claim 1, B1 and B2 are each independently an alkylene group having 2 to 50 carbon atoms.

5. The positive electrode slurry composition according to claim 1, The weight-average molecular weight of the aramid polyamide polymer is from 200,000 g / mol to 600,000 g / mol.

6. The positive electrode slurry composition according to claim 1, The aramid polyamide polymer therein contains one or more functional groups selected from carbonyl, carboxyl and ester groups.

7. The positive electrode slurry composition according to claim 6, The content of the functional groups is from 0.01 mol% to 0.3 mol% based on the total molar number of the aramid polyamide polymer.

8. The positive electrode slurry composition according to claim 1, The positive electrode slurry composition has a viscosity of 2,000 cP to 50,000 cP at 25°C.

9. The positive electrode slurry composition according to claim 1, The solids content is 55% to 80% by weight, based on the total weight of the positive electrode slurry composition.

10. A positive electrode, the positive electrode comprising: a positive electrode current collector, and a positive electrode active material layer comprising a positive electrode active material, a positive electrode conductive material, and a positive electrode binder. The positive electrode adhesive comprises an aramid polyamide polymer containing repeating units of Formula 1 and Formula 2, and Based on the total number of moles of all repeating units in the aramid-based polyamide polymer, the mole fraction of repeating units in Formula 2 is between 11 mol% and 30 mol%. [Chemical Formula 1] -[NH-A1-NHCO-A2-CO]- In chemical formula 1, A1 and A2 are each independently a divalent organic group with an aromatic ring. [Chemical Formula 2] -[NH-B1-NHCO-B2-CO]- In chemical formula 2, B1 and B2 are each independently a divalent aliphatic organic group.

11. The positive electrode according to claim 10, Based on the total number of moles of all repeating units of the aramid polyamide polymer, the mole fraction of repeating units in Formula 1 is 70 mol% to 89 mol%.

12. The positive electrode according to claim 10, The content of the aramid polyamide polymer is 0.1% to 5% by weight, based on the total weight of the positive electrode active material layer.

13. The positive electrode according to claim 10, The positive electrode active material comprises a lithium transition metal oxide represented by chemical formula 3. [Chemical Formula 3] Li a Ni 1-x-y Co x M 1 y M 2 z O2 In chemical formula 3, M 1 Al, Mn, or a combination thereof M 2 It is selected from one or more elements chosen from Zr, Ti, Mg, Ta, Nb, W, Mo, and Cr. Where 1.0 ≤ a ≤ 1.3, 0 <x<0.1,0<y<0.1,0≤z≤0.1,0.8≤1-x-y<1.0。

Citation Information

Patent Citations

  • Multistage rolling mill, maintenance and inspection method for multistage rolling mill, and method of using multistage rolling mill

    KR1020240128577A