A device for integrating rubberizing, heating and inductive sheet installation

Abstract

The application relates to a device integrating rubber pasting, heating and induction sheet installation, which comprises a connecting fixed plate, a lifting fixed plate connected to the connecting fixed plate, a Z-axis lifting cylinder connected to the lifting fixed plate, a driving shaft of the Z-axis lifting cylinder penetrating through the lifting fixed plate and being connected with a lifting connecting fixed plate, a rotary motor connected to the bottom of the lifting connecting fixed plate, a driving shaft of the rotary motor being connected with the top surface of a rotary connecting plate, the bottom surface of the rotary connecting plate being slidingly connected to a Y-axis moving module through a sliding block, a rubber tape adsorption mechanism for adsorbing rubber tape being connected to the bottom surface of the rotary connecting plate, a pasting sheet connecting plate being connected to one end of the Y-axis moving module, a pasting sheet adsorption assembly for adsorbing an induction sheet being connected to the pasting sheet connecting plate, a heating connecting plate being connected to the lifting connecting fixed plate, and a cylinder type heater with air outlet nozzles for heating rubber tape being connected to the heating connecting plate. The application can improve work efficiency.

Description

Technical Field

[0001] This invention relates to a device that integrates adhesive application, heating, and sensor plate installation. Background Technology

[0002] Adhesive application, heating, and sensor installation are common continuous processes in automated production. Currently, most related equipment on the market is single-function or dual-function independent equipment, which cannot achieve integrated operation of all three. This split solution has problems such as low process connection efficiency, easy positioning errors in product flow, large equipment footprint, and high cost, making it difficult to meet the requirements of high-precision and high-efficiency automated production.

[0003] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a new type of integrated adhesive application, heating and sensor plate installation device, which would have greater industrial application value. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the purpose of this invention is to provide a device that integrates adhesive application, heating, and sensor sheet installation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An integrated device for applying adhesive, heating, and mounting sensor sheets includes a connecting fixing plate, a lifting fixing plate connected to the connecting fixing plate, a Z-axis lifting cylinder connected to the lifting fixing plate, a drive shaft of the Z-axis lifting cylinder passing through the lifting fixing plate and connected to the lifting connecting fixing plate, a rotary motor connected to the bottom of the lifting connecting fixing plate, a drive shaft of the rotary motor connected to the top surface of the rotary connecting plate, a bottom surface of the rotary connecting plate slidably connected to a Y-axis moving module via a sliding block, a tape adsorption mechanism for adsorbing adhesive tape connected to the bottom surface of the rotary connecting plate, a patch connecting plate connected to one end of the Y-axis moving module, a patch adsorption assembly for adsorbing sensor sheets connected to the patch connecting plate, a heating connecting plate connected to the lifting connecting fixing plate, and a cylindrical heater with an air outlet connected to the heating connecting plate for heating the adhesive tape, the heating connecting plate being disposed adjacent to the side of the patch adsorption assembly.

[0007] Preferably, in the device for integrating adhesive application, heating, and sensor plate installation, a linear guide rod is connected to the lifting fixing plate via a linear bearing, and the bottom of the linear guide rod is connected to the lifting connecting fixing plate.

[0008] Preferably, in the device for integrating adhesive application, heating, and sensor plate installation, a buffer mounting plate is connected to the linear guide rod, and a buffer is connected to the buffer mounting plate.

[0009] Preferably, in the device that integrates adhesive application, heating, and sensor plate installation, a heater controller for controlling the heating of the cylindrical heater is connected to the lifting and fixing plate.

[0010] Preferably, in the device for integrating adhesive application, heating, and sensor installation, the Y-axis moving module includes a Y-axis fixed plate, a Y-axis slide rail connected to the Y-axis fixed plate, a rotating connecting plate slidably connected to the Y-axis slide rail via a sliding block, a Y-axis electric cylinder connected to the tape adsorption mechanism, and the drive shaft of the Y-axis electric cylinder connected to the patch connecting plate.

[0011] Preferably, in the integrated adhesive application, heating, and sensor sheet installation device, the tape adsorption mechanism includes a tape connecting plate, which is connected to a rotating connecting plate via a connecting column. A tape adjusting component is connected to the bottom surface of the tape connecting plate, a tape connecting frame is connected to the tape adjusting component, and a tape suction cup is connected to the tape connecting frame.

[0012] Preferably, in the integrated adhesive application, heating, and induction sheet installation device, the tape adjustment assembly includes a tape slide rail connected to a tape connecting plate. A first tape slider and a second tape slider are slidably connected to the tape slide rail, spaced apart. A tape connecting frame is connected to both the first and second tape sliders. A tape drive motor is connected to the upper end of the tape connecting plate. The drive shaft of the tape drive motor passes through the tape connecting plate and is connected to a drive wheel. Several driven wheels pass through the bottom surface of the tape connecting plate located between the tape slide rails. The drive wheel and the several driven wheels are connected by a synchronous belt. The tape connecting frame is synchronously connected to the synchronous belt through a tape fixing clamp.

[0013] Preferably, in the device for integrating adhesive application, heating and sensor installation, tape sensors are evenly distributed on the side of the tape connecting plate, and tape sensing sheets that cooperate with the tape sensors are connected to the tape connecting frame.

[0014] Preferably, in the device for integrating adhesive application, heating, and sensor installation, the patch adsorption assembly includes a patch adsorption cylinder, the drive shaft of which is connected to a patch adsorption connecting plate, and a patch suction nozzle is connected to the patch adsorption connecting plate.

[0015] Preferably, in the device integrating adhesive application, heating, and sensor plate installation, a rotary sensor is connected to the rotary motor, and a rotary sensor plate cooperating with the rotary sensor is connected to the rotary connecting plate.

[0016] By means of the above-described solution, the present invention has at least the following advantages:

[0017] This invention integrates the adhesive application, heating, and sensor plate installation processes into one unit, achieving continuous automated operation of multiple processes. Compared to existing separate equipment, it has higher process connection efficiency, avoids positioning errors caused by multiple workpiece transfers, and significantly improves production accuracy and product consistency. At the same time, the equipment has a small footprint, lower procurement and maintenance costs, and is easy to operate.

[0018] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of the present invention;

[0021] Figure 2 yes Figure 1 Bottom structure diagram;

[0022] Figure 3 yes Figure 1 A schematic diagram of the rear structure. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] Example

[0026] like Figure 1 , Figure 2 and Figure 3As shown, an integrated device for applying adhesive, heating, and mounting induction sheets includes a connecting fixing plate 1, a lifting fixing plate 2 connected to the connecting fixing plate 1, a Z-axis lifting cylinder 3 connected to the lifting fixing plate 2, a drive shaft of the Z-axis lifting cylinder 3 passing through the lifting fixing plate 2 and connected to a lifting connecting fixing plate 4, a rotary motor 5 connected to the bottom of the lifting connecting fixing plate 4, a drive shaft of the rotary motor 5 connected to the top surface of a rotary connecting plate 6, a bottom surface of the rotary connecting plate 6 slidably connected to a Y-axis moving module 7 via a sliding block, a tape adsorption mechanism 8 for adsorbing adhesive tape connected to the bottom surface of the rotary connecting plate 6, a patch connecting plate connected to one end of the Y-axis moving module 7, a patch adsorption assembly 9 for adsorbing induction sheets connected to the patch connecting plate, a heating connecting plate 10 connected to the lifting connecting fixing plate 4, and a cylindrical heater 11 with an air outlet connected to the heating connecting plate 10 for heating the adhesive tape, the heating connecting plate 10 being disposed adjacent to the side of the patch adsorption assembly 9.

[0027] In this embodiment, it can be ensured that the Z-axis lifting cylinder 3 can stably move the Y-axis moving module 7 and the tape adsorption mechanism 8 in the Z-axis direction. A linear guide rod 12 is connected to the lifting fixed plate 2 through a linear bearing. The bottom of the linear guide rod 12 is connected to the lifting connecting fixed plate 4. A buffer mounting plate 13 is connected to the linear guide rod 12, and a buffer 14 is connected to the buffer mounting plate 13.

[0028] In this embodiment, a heater controller 15 is connected to the lifting and fixing plate 2 to control the heating of the cylindrical heater 11. The heater controller 15 can stably control the cylindrical heater 11, ensuring the stability of product heating.

[0029] In this embodiment, the Y-axis moving module 7 includes a Y-axis fixing plate 71, a Y-axis slide rail 72 connected to the Y-axis fixing plate 71, a rotating connecting plate 6 slidably connected to the Y-axis slide rail 72 via a sliding block, a Y-axis electric cylinder 73 connected to the tape adsorption mechanism 8, and the drive shaft of the Y-axis electric cylinder 73 connected to the patch connecting plate.

[0030] In an embodiment, the patch adsorption assembly 9 includes a patch adsorption cylinder 91, the drive shaft of the patch adsorption cylinder 91 is connected to a patch adsorption connecting plate 92, and a patch suction nozzle 93 is connected to the patch adsorption connecting plate 92.

[0031] In this embodiment, a rotation sensor 51 is connected to the rotary motor 5, and a rotation sensing plate that cooperates with the rotary sensor 51 is connected to the rotary connecting plate 6.

[0032] Example 1

[0033] Based on the embodiment, the adsorption of tapes of different sizes is realized. The specific structure is as follows: the tape adsorption mechanism 8 includes a tape connecting plate 81, which is connected to the rotating connecting plate 6 through a connecting column. A tape adjusting component 82 is connected to the bottom surface of the tape connecting plate 81. A tape connecting frame 83 is connected to the tape adjusting component 82, and a tape suction cup 84 is connected to the tape connecting frame 83.

[0034] The tape adjusting assembly 82 includes a tape slide rail 821 connected to a tape connecting plate 81. A first tape slider and a second tape slider are slidably connected to the tape slide rail 821, spaced apart. A tape connecting bracket 83 is connected to both the first and second tape sliders. A tape drive motor 822 is connected to the upper end of the tape connecting plate 81, and the drive shaft of the tape drive motor 822 passes through the tape... The belt connecting plate is connected to the drive wheel. Several driven wheels 823 are located on the bottom surface of the belt connecting plate 81 between the belt slide rails 821. The drive wheel and the several driven wheels 823 are connected by a synchronous belt 824. The belt connecting frame 83 is synchronously connected to the synchronous belt 824 through a belt fixing clamp. Belt sensors 85 are evenly distributed on the side of the belt connecting plate 81. A belt sensing plate 86 that senses and cooperates with the belt sensors 85 is connected to the belt connecting frame 83.

[0035] The specific operation is as follows: the tape drive motor 822 drives the tape connecting frame 83 at different positions to match the size of different products. The driving method between the tape drive motor 822 and the timing belt is an existing driving method known to those skilled in the art and will not be described in detail.

[0036] The working principle of this invention is as follows:

[0037] In actual operation, during the material handling phase, the tape drive motor rotates according to the tape length, adjusting the distance between the tape suction cups on the tape connecting frame. After adjustment, the Z-axis lifting cylinder extends, and the tape suction cups pick up the tape. Then, the Z-axis lifting cylinder retracts. Next, the rotary motor drives the tape adsorption mechanism to rotate and reposition, the Z-axis lifting cylinder extends, the Y-axis moving module moves, and the patch lifting cylinder in the patch adsorption assembly extends its patch suction nozzle to pick up the sensor sheet. Then, the patch lifting cylinder in the patch adsorption assembly retracts, the Y-axis moving module retracts, the Z-axis lifting cylinder retracts, and the rotary motor drives the tape adsorption mechanism back to its initial position.

[0038] When the material is being released, the Z-axis lifting cylinder extends to the tape pasting position to paste the tape. At the same time, the cylindrical heater starts working, blows hot air for 2 seconds, and then turns off the heater. The patch lifting cylinder in the patch adsorption assembly extends to paste the induction sheet. Finally, the patch lifting cylinder and the Z-axis lifting cylinder retract.

[0039] This invention integrates the adhesive application, heating, and sensor plate installation processes into one unit, achieving continuous automated operation of multiple processes. Compared to existing separate equipment, it has higher process connection efficiency, avoids positioning errors caused by multiple workpiece transfers, and significantly improves production accuracy and product consistency. At the same time, the equipment has a small footprint, lower procurement and maintenance costs, and is easy to operate.

[0040] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0041] In the description of this application, it should be noted that the terms "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0042] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or vertical, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0043] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A device integrating adhesive application, heating, and sensor plate installation, characterized in that: The system includes a connecting fixing plate (1), on which a lifting fixing plate (2) is connected. A Z-axis lifting cylinder (3) is connected to the lifting fixing plate (2). The drive shaft of the Z-axis lifting cylinder (3) passes through the lifting fixing plate (2) and is connected to the lifting connecting fixing plate (4). A rotary motor (5) is connected to the bottom of the lifting connecting fixing plate (4). The drive shaft of the rotary motor (5) is connected to the top surface of the rotary connecting plate (6). The bottom surface of the rotary connecting plate (6) is slidably connected to the Y-axis moving module via a sliding block. (7) The bottom surface of the rotating connecting plate (6) is connected to a tape adsorption mechanism (8) for adsorbing tape. One end of the Y-axis moving module (7) is connected to a patch connecting plate. The patch connecting plate is connected to a patch adsorption assembly (9) for adsorbing the sensor sheet. The lifting connecting fixing plate (4) is connected to a heating connecting plate (10). The heating connecting plate (10) is connected to a cylindrical heater (11) with an air outlet for heating the tape. The heating connecting plate (10) is located adjacent to the side of the patch adsorption assembly (9).

2. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: A linear guide rod (12) is connected to the lifting fixing plate (2) through a linear bearing, and the bottom of the linear guide rod (12) is connected to the lifting connecting fixing plate (4).

3. The device for integrating adhesive application, heating, and sensor plate installation according to claim 2, characterized in that: A buffer mounting plate (13) is connected to the linear guide rod (12), and a buffer (14) is connected to the buffer mounting plate (13).

4. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: The lifting and fixing plate (2) is connected to a heater controller (15) that controls the heating of the cylindrical heater (11).

5. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: The Y-axis moving module (7) includes a Y-axis fixed plate (71), a Y-axis slide rail (72) is connected to the Y-axis fixed plate (71), a rotating connecting plate (6) is slidably connected to the Y-axis slide rail (72) via a sliding block, a Y-axis electric cylinder (73) is connected to the tape adsorption mechanism (8), and the drive shaft of the Y-axis electric cylinder (73) is connected to the patch connecting plate.

6. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: The tape adsorption mechanism (8) includes a tape connecting plate (81), which is connected to a rotating connecting plate (6) via a connecting column. A tape adjusting assembly (82) is connected to the bottom surface of the tape connecting plate (81), and a tape connecting frame (83) is connected to the tape adjusting assembly (82). A tape suction cup (84) is connected to the tape connecting frame (83).

7. The device for integrating adhesive application, heating, and sensor plate installation according to claim 6, characterized in that: The tape adjusting assembly (82) includes a tape slide rail (821), which is connected to a tape connecting plate (81). A first tape slider and a second tape slider are slidably connected on the tape slide rail (821). The first tape slider and the second tape slider are spaced apart. A tape connecting frame (83) is connected to both the first tape slider and the second tape slider. A tape drive motor (822) is connected to the upper end of the tape connecting plate (81). The drive shaft of the tape drive motor (822) passes through the tape connecting plate and is connected to the drive wheel. Several driven wheels (823) are located on the bottom surface of the tape connecting plate (81) between the tape slide rails (821). The drive wheel and the several driven wheels (823) are connected by a synchronous belt (824). The tape connecting frame (83) is synchronously connected to the synchronous belt (824) through a tape fixing clamp.

8. The device for integrating adhesive application, heating, and sensor plate installation according to claim 6, characterized in that: Tape sensors (85) are evenly spaced on the side of the tape connecting plate (81), and tape sensing plates (86) that are in sync with the tape sensors (85) are connected to the tape connecting frame (83).

9. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: The patch adsorption assembly (9) includes a patch adsorption cylinder (91), the drive shaft of which is connected to a patch adsorption connecting plate (92), and a patch suction nozzle (93) is connected to the patch adsorption connecting plate (92).

10. The device for integrating adhesive application, heating, and sensor plate installation according to claim 1, characterized in that: A rotation sensor (51) is connected to the rotary motor (5), and a rotation sensing plate that cooperates with the rotation sensor (51) is connected to the rotary connecting plate (6).

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