Automatic processing equipment for tinned copper wire production

CN123027635APending Publication Date: 2026-11-03SUZHOU JIULONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202610993412.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-06
Publication Date
2026-11-03

AI Technical Summary

Technical Problem

Existing automated processing equipment for tin-plated copper wire production is not convenient for controlling and monitoring production, and cannot perform multi-stage control.

Method used

An automated processing equipment comprising a production structure, a first control structure, and a second control structure was designed. The tension and position of the copper wire are adjusted by controlling the guide rod and the lifting console through a drive disk and a stepper motor. The electroplating console is used for the storage and transfer of electroplating solution.

Benefits of technology

It has realized the automated electroplating production of tin-plated copper wire, which can continuously produce and adjust the tension and position of the copper wire, thus improving the controllability and efficiency of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of tinned copper wire production, in particular to an automatic processing equipment for tinned copper wire production, which comprises a production structure, a first regulating structure, a second regulating structure and an electroplating console, the center upper end of the production structure is provided with the electroplating console, the side end of the electroplating console is provided with the second regulating structure, the side end of the second regulating structure is provided with the first regulating structure, and the first regulating structure and the second regulating structure are fixedly connected with the production structure. The driving disc is driven to rotate by the stepping motor control, the guide connecting rod is driven to move, the first butt hinge rod is pulled to move, the first butt hinge rod drives the telescopic guide block to adjust on the supporting support, so as to change the position of the rotating shaft, and the purpose of observation is achieved, at the same time, the main lifting console is telescopic, the bearing sleeve ring, the rotating guide roller and the supporting arm frame change the position on the fixed end block, so as to perform the tension adjusting work, and the copper wire wound on the rotating guide roller is adjusted in tension.
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Description

Technical Field

[0001] This invention relates to the field of tin-plated copper wire production technology, specifically to an automated processing equipment for tin-plated copper wire production. Background Technology

[0002] Tinned copper wire refers to copper wire with a thin layer of metallic tin plated on its surface. Tinned copper wire is relatively soft, has good conductivity, and compared to bare copper wire, it has stronger corrosion resistance and oxidation resistance, which can greatly extend the service life of low-voltage cables. Tinning copper wire is mainly to prevent copper from oxidizing and forming a film—verdigris—when exposed to air. Verdigris has poor conductivity and increases resistance; tinning prevents oxidation-reduction reactions that produce verdigris. It also increases heat dissipation, improves conductivity, and enhances conductor performance. Furthermore, tinning prevents the insulating rubber from becoming sticky, the core from turning black and brittle, and improves its solderability. Tinned copper wire is mainly used as the conductive core in rubber-insulated mining cables, flexible wires, flexible cables, and marine cables, as well as as the outer shielding braided layer and brush wire of cables.

[0003] Currently, automated processing equipment used in tin-plated copper wire production is inconvenient for control, making it impossible to monitor the production status of tin-plated copper wire and hindering multi-stage control. Summary of the Invention

[0004] To address the problems in the prior art, the present invention provides an automated processing equipment for the production of tin-plated copper wire.

[0005] The technical solution adopted by the present invention to solve its technical problem is: an automated processing equipment for tin-plated copper wire production, including a production structure, a first control structure, a second control structure and an electroplating control console. An electroplating control console is installed at the upper center of the production structure, a second control structure is provided at the side of the electroplating control console, and a first control structure is provided at the side of the second control structure. The first control structure and the second control structure are fixedly connected to the production structure.

[0006] The first adjustment structure is used to check the adjustment function. By rotating the drive disc, it drives the guide linkage to move, so that the driven adjustment rod can extend and retract to adjust the position of the telescopic guide block on the support seat.

[0007] The second control structure is used for tension adjustment. The main lifting control console uses a weighted bearing ring and rotating guide rollers to adjust the height, thereby adjusting the tension of the copper wire.

[0008] Specifically, the production structure includes an electroplating tank, on which a guide seat is fixedly installed. The guide seat is connected to a connecting conduit, which is connected to a conveying pump. The conveying pump is connected to a docking connecting seat via a connecting pipe, and a guide connecting seat is provided on the docking connecting seat.

[0009] Specifically, a guide pipe is connected to one side of the bottom of the electroplating tank.

[0010] Specifically, a first copper wire guide seat and a second copper wire guide seat are fixedly installed on the electroplating tank. The first copper wire guide seat and the second copper wire guide seat are used for guiding and transmitting copper wires.

[0011] Specifically, the first control structure includes a fixed frame, a support base fixedly connected to the fixed frame, a telescopic guide block telescopically connected to the support base, a mounting plate fixedly connected to the fixed frame, a stepper motor fixedly mounted on the mounting plate, the stepper motor controlling the rotation of the drive disk, a guide rod hinged to the drive disk, a first docking hinge rod hinged to the lower end of the guide rod, a driven adjustment rod hinged to the first docking hinge rod, an upper end of the driven adjustment rod hinged to a second docking hinge rod, the second docking hinge rod fixedly connected to the fixed frame, a rotating shaft rotatably connected to the lower center of the telescopic guide block, and the first docking hinge rod also fixedly connected to the telescopic guide block.

[0012] Specifically, the second control structure includes a mounting frame plate, a main lifting control console is mounted at the center of the mounting frame plate, a driven lifting rod is also fixedly mounted on the mounting frame plate, the lower ends of the driven lifting rod and the main lifting control console are connected to the connecting guide frame, the lower end of the connecting guide frame is fixed to the bearing collar, and a rotating guide roller is rotatably mounted on the bearing collar.

[0013] Specifically, the side end of the bearing collar is fixedly connected to the support arm, the fixed end block slides and adjusts on the fixed end block, and the upper end of the fixed end block is fixedly connected to the mounting frame plate.

[0014] Specifically, the mounting frame and the fixed platform are fixedly connected to the electroplating tank, and the electroplating control console is fixedly installed at the center of the electroplating tank.

[0015] The beneficial effects of this invention are:

[0016] First, this invention stores the electroplating solution through the production structure and introduces the electroplating solution through the connection of the guide connecting seat, docking connecting seat, docking pipe, feed pump, connecting conduit, and guide seat to carry out the electroplating production. At the same time, the first copper wire guide seat and the second copper wire guide seat are used for the copper wire guiding production, realizing automated electroplating and achieving continuous production in conjunction with the electroplating control console.

[0017] Second, the present invention performs control work through the setting of the first control structure to achieve the purpose of observation. The stepper motor controls the drive disk to rotate, which drives the guide rod to move and pulls the first docking hinge rod to move. This causes the first docking hinge rod to drive the telescopic guide block to adjust on the support seat, thereby changing the position of the rotating shaft for observation. At the same time, the main lifting console controls the bearing collar, rotating guide roller and support arm to change the position on the fixed end block by telescoping, thereby performing tension adjustment work, so that the copper wire wound on the rotating guide roller can be adjusted for tension. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a three-dimensional structural diagram of the main body from a frontal perspective in this invention;

[0020] Figure 2 This is a side view three-dimensional structural diagram of the main body in this invention;

[0021] Figure 3 This is a perspective view of the production structure in this invention;

[0022] Figure 4 This is a perspective view of the first control structure in this invention;

[0023] Figure 5 This is a three-dimensional side view of the first control structure in this invention;

[0024] Figure 6 This is a perspective view of the second control structure in this invention;

[0025] Figure 7 This is a three-dimensional side view of the second control structure in this invention.

[0026] In the diagram: 1-Production structure, 2-First control structure, 3-Second control structure, 4-Electroplating control console, 5-Electroplating tank, 6-Guide seat, 7-First copper wire guide seat, 8-Connecting conduit, 9-Feed pump, 10-Connecting pipe, 11-Connecting seat, 12-Guide connecting seat, 13-Second copper wire guide seat, 14-Guide pipe, 15-Telescopic guide block, 16-Supporting seat, 17-Fixed frame, 18-Mounting plate, 19-Stepper motor, 20-Drive disk, 21-Guide link, 22-Driven adjusting rod, 23-First connecting hinge, 24-Rotating shaft, 25-Second connecting hinge, 26-Main lifting control console, 27-Driven lifting rod, 28-Mounting frame, 29-Connecting guide frame, 30-Bearing collar, 31-Rotating guide roller, 32-Supporting arm, 33-Fixed end block. Detailed Implementation

[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0028] The invention will be further described below with reference to the accompanying drawings.

[0029] Example

[0030] like Figure 1-7 As shown, an automated processing equipment for producing tin-plated copper wire according to the present invention includes a production structure 1, a first control structure 2, a second control structure 3 and an electroplating control console 4. The electroplating control console 4 is installed at the upper center of the production structure 1, the second control structure 3 is provided at the side end of the electroplating control console 4, the first control structure 2 is provided at the side end of the second control structure 3, and the first control structure 2 and the second control structure 3 are fixedly connected to the production structure 1.

[0031] The first adjustment structure 2 is used to check the adjustment function. By rotating the drive disc 20, the guide rod 21 is driven to move, so that the driven adjustment rod 22 can extend and retract to adjust the position of the telescopic guide block 15 on the support seat 16.

[0032] The second control structure 3 is used for tension adjustment. The main lifting control console 26 adjusts the height of the bearing collar 30 and the rotating guide roller 31, thereby adjusting the tension of the copper wire. Through the setting of the first control structure 2, the control work is carried out to achieve the purpose of observation. The stepper motor 19 controls the drive disk 20 to rotate, which drives the guide connecting rod 21 to move, pulling the first docking hinge rod 23 to move. This causes the first docking hinge rod 23 to drive the telescopic guide block 15 to adjust on the support seat 16, thereby changing the position of the rotating shaft 24 for observation. At the same time, the main lifting control console 26 controls the bearing collar 30, the rotating guide roller 31, and the support arm 32 to change their positions on the fixed end block 33 by telescoping, thereby performing tension adjustment work and adjusting the tension of the copper wire wound on the rotating guide roller 31.

[0033] The production structure 1 includes an electroplating tank 5, on which a guide seat 6 is fixedly installed. The guide seat 6 is connected to a connecting conduit 8, which is connected to a conveying pump 9. The conveying pump 9 is connected to a docking connecting seat 11 via a connecting pipe 10. A guide connecting seat 12 is connected to the docking connecting seat 11.

[0034] The bottom of the electroplating tank 5 is connected to a guide pipe 14. Through the setting of the production structure 1, the electroplating solution is stored. The electroplating solution is introduced through the connection of the guide connecting seat 12, the docking connecting seat 11, the docking pipe 10, the feed pump 9, the connecting conduit 8, and the guide seat 6 to carry out the electroplating production. At the same time, the first copper wire guide seat 7 and the second copper wire guide seat 13 are used for the copper wire guiding production, realizing the automated electroplating work, and working with the electroplating control console 4 to achieve continuous production.

[0035] A first copper wire guide seat 7 and a second copper wire guide seat 13 are fixedly installed on the electroplating tank 5. The first copper wire guide seat 7 and the second copper wire guide seat 13 are used for guiding and transmitting copper wires.

[0036] The first control structure 2 includes a fixed platform 17, on which a support base 16 is fixedly connected. A telescopic guide block 15 is telescopically connected to the support base 16. A mounting plate 18 is also fixedly connected to the fixed platform 17. A stepper motor 19 is fixedly mounted on the mounting plate 18. The stepper motor 19 controls the rotation of the drive disk 20. A guide rod 21 is hinged to the drive disk 20. A first docking hinge rod 23 is hinged to the lower end of the guide rod 21. A driven adjusting rod 22 is hinged to the first docking hinge rod 23. The upper end is hinged to the second docking hinge rod 25, which is fixedly connected to the fixed platform 17. The lower end of the telescopic guide block 15 is rotatably connected to the rotating shaft 24, and the first docking hinge rod 23 is also fixedly connected to the telescopic guide block 15. The electroplating solution is introduced through the guide connecting seat 12 and the docking connecting seat 11, and then conducted through the connecting pipe 10 and the feed pump 9 to the connecting conduit 8. After that, it is introduced into the electroplating tank 5 through the guide seat 6. At this time, the electroplating control console 4 is working to carry out the electroplating treatment of the transmitted copper wire. When it is necessary to inspect, At this time, the stepper motor 19 operates, driving the drive disk 20 to rotate, causing the drive disk 20 to pull the guide rod 21 to move. The lower end of the guide rod 21 is hinged to the first docking hinge rod 23, which can drive the first docking hinge rod 23 to move. At the same time, the first docking hinge rod 23 is also hinged to the driven adjusting rod 22, which is also hinged to the second docking hinge rod 25. This allows control of the telescopic guide block 15 to change position. The telescopic guide block 15 slides at the upper limit of the support seat 16 and can only move longitudinally, thus enabling... Changing the position of the rotating shaft 24 facilitates the inspection of the copper wire. When it is necessary to adjust the tension of the transmitted copper wire, the main lifting control console 26 operates to control the connecting guide frame 29 to rise. At this time, the driven lifting rod 27 adjusts in conjunction with the telescopic movement. The connecting guide frame 29 drives the rotating guide roller 31 and the support arm 32 to move on the fixed end block 33 through the bearing collar 30, changing the height of the rotating guide roller 31. At this time, the rotating guide roller 31 drives the movement of the wound copper wire to adjust, thereby changing the tension of the transmitted copper wire and achieving the control purpose.

[0037] The second control structure 3 includes a mounting frame plate 28, a main lifting control console 26 is mounted at the center of the mounting frame plate 28, a driven lifting rod 27 is also fixedly mounted on the mounting frame plate 28, the lower ends of the driven lifting rod 27 and the main lifting control console 26 are connected to the connecting guide frame 29, the lower end of the connecting guide frame 29 is fixed to the bearing collar 30, and a rotating guide roller 31 is rotatably mounted on the bearing collar 30.

[0038] The side end of the bearing collar 30 is fixedly connected to the support arm 32, the fixed end block 33 slides and adjusts on the fixed end block 33, and the upper end of the fixed end block 33 is fixedly connected to the mounting frame plate 28.

[0039] The mounting frame 28 and the fixed platform 17 are fixedly connected to the electroplating tank 5, and the electroplating control console 4 is fixedly installed in the center of the electroplating tank 5.

[0040] The working principle is as follows: During use, copper wire is introduced through the first copper wire guide seat 7, and then transmitted through the rotating shaft 24 and rotating guide roller 31 to the second copper wire guide seat 13 on the other side. It is then guided to the outside. Through the setting of the first adjustment structure 2, adjustment is performed to achieve the purpose of observation. The stepper motor 19 controls the rotation of the drive disk 20, driving the guide linkage 21 to move, which in turn pulls the first docking hinge 23. This causes the first docking hinge 23 to drive the telescopic guide block 15 to adjust on the support seat 16, thereby changing the position of the rotating shaft 24 for observation. Simultaneously, the main lifting control console 26, through extension and retraction, controls the bearing collar 30 and the rotating guide roller 31. 1. The support arm 32 changes position on the fixed end block 33 to adjust the tension, thus adjusting the tension of the copper wire wound on the rotating guide roller 31. At this time, the electroplating solution is introduced through the guide connecting seat 12 and the docking connecting seat 11, and then transmitted to the connecting conduit 8 through the docking pipe 10 and the feed pump 9. After that, it is introduced into the electroplating tank 5 through the guide seat 6. At this time, the electroplating control console 4 is working to perform the electroplating treatment of the transmitted copper wire. When inspection is required, the stepper motor 19 is working to drive the drive disk 20 to rotate, so that the drive disk 20 pulls the guide connecting rod 21 to move. The lower end of the guide connecting rod 21 is connected to the first docking hinge 2. The 3-hinged configuration allows the first docking hinge 23 to move. The first docking hinge 23 is also hinged to the driven adjusting rod 22, which in turn is hinged to the second docking hinge 25. This allows control of the telescopic guide block 15, which slides at its upper limit on the support seat 16 and can only move longitudinally. This allows for changing the position of the rotating shaft 24, facilitating the inspection of the copper wire. When the tension of the transmitted copper wire needs adjustment, the main lifting control console 26 operates, controlling the connecting guide frame 29 to rise. The driven lifting rod 27 then assists in the telescopic adjustment, and the connecting guide frame 29 is driven by the bearing collar 30. The moving guide roller 31 and the support arm 32 move on the fixed end block 33, changing the height of the rotating guide roller 31. At this time, the rotating guide roller 31 drives the winding copper wire to move and adjust, thereby changing the tension of the transmitted copper wire and achieving the control purpose. Through the setting of the production structure 1, the electroplating solution is stored. The electroplating solution is introduced through the connection of the guide connecting seat 12, the docking connecting seat 11, the docking pipe 10, the feed pump 9, the connecting conduit 8, and the guide seat 6 to carry out the electroplating production work. At the same time, the first copper wire guide seat 7 and the second copper wire guide seat 13 are used for the copper wire guiding production work to realize the automated electroplating work, and cooperate with the electroplating control console 4 to achieve the purpose of continuous production.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated processing equipment for producing tin-plated copper wire, characterized in that: It includes a production structure (1), a first control structure (2), a second control structure (3) and an electroplating control console (4). The electroplating control console (4) is installed at the upper center of the production structure (1). The second control structure (3) is provided on the side of the electroplating control console (4). The first control structure (2) is provided on the side of the second control structure (3). The first control structure (2) and the second control structure (3) are fixedly connected to the production structure (1). The first control structure (2) is used to check the adjustment function. By rotating the drive disc (20), it drives the guide rod (21) to move, so that the driven adjustment rod (22) can extend and retract to adjust the position of the telescopic guide block (15) on the support seat (16). The second control structure (3) is used for tension adjustment. The main lifting control console (26) increases the weight of the bearing ring (30) and rotates the guide roller (31) to adjust the height, thereby adjusting the tension of the copper wire.

2. The automated processing equipment for producing tin-plated copper wire according to claim 1, characterized in that: The production structure (1) includes an electroplating tank (5), on which a guide seat (6) is fixedly installed. The guide seat (6) is connected to a connecting conduit (8), which is connected to a conveying pump (9). The conveying pump (9) is connected to a docking connecting seat (11) via a connecting pipe (10). A guide connecting seat (12) is connected to the docking connecting seat (11).

3. The automated processing equipment for producing tin-plated copper wire according to claim 2, characterized in that: The bottom side of the electroplating tank (5) is connected to a guide pipe (14).

4. The automated processing equipment for producing tin-plated copper wire according to claim 3, characterized in that: The electroplating tank (5) is fixedly installed with a first copper wire guide seat (7) and a second copper wire guide seat (13), which are used for guiding and transmitting copper wires.

5. The automated processing equipment for producing tin-plated copper wire according to claim 4, characterized in that: The first control structure (2) includes a fixed frame (17), a support base (16) is fixedly connected to the fixed frame (17), a telescopic guide block (15) is telescopically connected to the support base (16), a mounting plate (18) is also fixedly connected to the fixed frame (17), a stepper motor (19) is fixedly mounted on the mounting plate (18), the stepper motor (19) controls the drive disk (20) to rotate, and a guide rod (21) is hinged on the drive disk (20). The lower end of the guide rod (21) is hinged to a first docking hinge rod (23), and a driven adjustment rod (22) is hinged to the first docking hinge rod (23). The upper end of the driven adjustment rod (22) is hinged to a second docking hinge rod (25). The second docking hinge rod (25) is fixedly connected to the fixed platform (17). The lower center of the telescopic guide block (15) is rotatably connected to a rotating shaft (24), and the first docking hinge rod (23) is also fixedly connected to the telescopic guide block (15).

6. The automated processing equipment for producing tin-plated copper wire according to claim 5, characterized in that: The second control structure (3) includes a mounting frame (28), a main lifting control console (26) is mounted at the center of the mounting frame (28), a driven lifting rod (27) is also fixedly mounted on the mounting frame (28), the lower ends of the driven lifting rod (27) and the main lifting control console (26) are connected to the connecting guide frame (29), the lower end of the connecting guide frame (29) is fixed to the bearing collar (30), and a rotating guide roller (31) is rotatably mounted on the bearing collar (30).

7. The automated processing equipment for producing tin-plated copper wire according to claim 6, characterized in that: The side end of the bearing collar (30) is fixedly connected to the support arm (32), the fixed end block (33) slides and adjusts on the fixed end block (33), and the upper end of the fixed end block (33) is fixedly connected to the mounting frame plate (28).

8. The automated processing equipment for producing tin-plated copper wire according to claim 7, characterized in that: The mounting frame (28) and the fixed platform (17) are fixedly connected to the electroplating tank (5), and the electroplating control console (4) is fixedly installed at the center of the electroplating tank (5).