Gasket assembly and appearance inspection machine

Abstract

The application provides a gasket assembly and appearance inspection machine, which is applied to the technical field of motor equipment processing, and through a workbench, a rotor, a first meson and a second meson are carried and processed on the workbench; a rotor feeding and carrying assembly is arranged on the workbench, and the rotor feeding and carrying assembly comprises a belt line, a feeding YZ carrying module, a rotating disc and a discharging YZ carrying module; the belt line is transversely arranged on the workbench, and the rotor is carried on the belt line; the feeding YZ carrying module grabs the rotor on the belt line and carries the rotor to the rotating disc; the technical problem that the current existing semi-automatic assembly equipment only realizes single pressing and assembling function, lacks integrated automatic feeding, accurate alignment, online appearance detection and automatic carrying module, manual intervention is still needed to complete feeding and discharging and detection process, full-process automatic connection cannot be realized, and defects such as poor equipment compatibility, complicated model changing and adjustment, difficult data collection and tracing exist are solved.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a gasket assembly and appearance inspection machine. Background Technology

[0002] In the field of automated production of motor parts, the precise pressing and appearance quality inspection between gaskets, bakelite inserts and rotors are key links to ensure the stability and safety of motor operation. Traditional production processes mainly rely on manual labor or semi-automated equipment, which generally suffer from prominent problems such as low work efficiency, large fluctuations in pressing accuracy, poor consistency of quality inspection, and high labor costs. In manual operation, operators need to manually sort, position, press, and visually inspect the gaskets and bakelite inserts. This is not only labor-intensive and slow-paced, making it difficult to adapt to the needs of large-scale assembly line production, but also the force applied and positioning accuracy during manual pressing are significantly affected by individual operating habits, which can easily lead to problems such as incomplete pressing, component misalignment, and excessive mating clearance. This directly results in abnormal noise, accelerated wear, or even failure of the motor during operation. At the same time, manual appearance inspection is easily affected by visual fatigue and subjective judgment differences, making it difficult to reliably identify scratches, deformations, cracks and defects in the bakelite inserts, and minor flaws on the corresponding assembly surfaces of the rotor, resulting in a high risk of missed or false inspections. Furthermore, manual handling poses risks such as damage to parts due to bumps and knocks, and chaotic assembly order, further reducing product yield. Existing semi-automatic assembly equipment mostly only achieves a single pressing function, lacking integrated automatic feeding, precise alignment, online appearance inspection, and automatic handling modules. Manual intervention is still required to complete the loading, unloading, and inspection processes, making it impossible to achieve full-process automation. It also suffers from poor equipment compatibility, cumbersome model changeover adjustments, and difficulties in data collection and traceability, making it difficult to meet the stringent requirements of modern motor production for high precision, high efficiency, high consistency, and intelligent control. Therefore, there is an urgent need to develop a dedicated machine that integrates automatic pressing, online appearance inspection, and intelligent handling to address the technical shortcomings of existing processes and improve the quality stability and production efficiency of motor parts assembly. Summary of the Invention

[0003] This application aims to address the technical problems of existing semi-automatic assembly equipment, which mostly only realize a single pressing function, lack integrated automatic feeding, precise alignment, online appearance inspection and automatic handling modules, still require manual intervention to complete the loading and unloading and inspection processes, cannot achieve full-process automation, and also suffer from defects such as poor equipment compatibility, cumbersome model change adjustment, and difficulty in data collection and traceability. The application provides a gasket assembly and appearance inspection machine.

[0004] This application employs the following technical means to solve the technical problem: A gasket assembly and visual inspection machine, comprising: The rotor, the first meson, and the second meson are transported and processed on the worktable. A rotor loading and conveying assembly is provided on the workbench. The rotor loading and conveying assembly includes a belt conveyor, a loading YZ conveying module, a turntable, and an unloading YZ conveying module. The conveyor belt spans across the workbench, carrying a rotor. The loading YZ conveyor module grabs the rotor from the conveyor belt and moves it to a turntable. The turntable has a self-rotating motor and carries the rotor to rotate counterclockwise. The other side of the turntable is connected to the unloading YZ conveyor module. The first substrate feeding and conveying assembly is disposed on the worktable and includes a first substrate vibrating plate and a misaligned material distribution mechanism. The output end of the first vibrating plate is connected to the misaligned material distribution mechanism, and the output end of the misaligned material distribution mechanism is connected to the turntable; The second substrate feeding and conveying assembly is located on the workbench and includes a second substrate vibrating plate, a staggered material distribution mechanism, and a pre-compression mechanism. The output end of the second vibratory plate is connected to the misaligned material distribution mechanism, the misaligned material distribution mechanism is connected to the pre-compression mechanism, and the pre-compression mechanism is aligned with the workstation on the turntable; The rotor, the first meson, and the second meson processing assembly are mounted on the worktable. The rotor, the first meson, and the second meson processing assembly include a press-fitting machine and a CCD detection component. The press-fitting machine is located on one side of the turntable. The press-fitting machine performs press-fitting work between the first and second mediators and the rotor. The CCD detection device is located on one side of the turntable. The CCD detection device detects whether there is any missing parts between the first and second mediators and the rotor. The feeding assembly feeds the first dielectric, the second dielectric, and the rotor into finished press-fit components.

[0005] Furthermore, it also includes go gauge inspection parts, dynamic balance inspection parts, upper shaft damage inspection parts, and lower shaft damage inspection parts; The go gauge test piece, dynamic balance test piece, upper shaft damage test piece, and lower shaft damage test piece are all located on the worktable and are arranged perpendicularly to the belt line, and are arranged in a parallel structure to each other.

[0006] This application provides a gasket assembly and appearance inspection machine, which has the following beneficial effects: A rotor, a first washer, and a second washer are transported and processed on a worktable; a rotor loading and transporting assembly is located on the worktable, and the rotor loading and transporting assembly includes a belt conveyor, a loading YZ transporting module, a turntable, and a unloading YZ transporting module; the belt conveyor spans across the worktable, transporting the rotor on the belt conveyor; the loading YZ transporting module grabs the rotor from the belt conveyor and transports it to the turntable; the turntable has a self-rotating motor, and the turntable carries the rotor to rotate counterclockwise. The other side of the turntable is connected to the unloading YZ transport module; the first substrate loading and transport assembly is located on the workbench and includes a first substrate vibrating plate and a misaligned material distribution mechanism; it solves the technical problems of existing semi-automatic assembly equipment that mostly only realize single pressing function, lack integrated automatic loading, precise alignment, online appearance inspection and automatic transport modules, still require manual intervention to complete loading and unloading and inspection processes, cannot achieve full-process automation, and also have defects such as poor equipment compatibility, cumbersome model change adjustment, and difficulty in data collection and traceability. Attached Figure Description

[0007] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the gasket assembly and appearance inspection machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the gasket assembly and appearance inspection machine of this application; Figure 3 This is a schematic diagram of the belt conveyor and turntable structure of one embodiment of the gasket assembly and appearance inspection machine of this application; Figure 4 This is a schematic diagram of the turntable and the first meson vibrating disk structure of an embodiment of the gasket assembly and appearance inspection machine of this application; Figure 5 This is a schematic diagram of the rotary table and the second meson vibrating disk structure of an embodiment of the gasket assembly and appearance inspection machine of this application; Figure 6 This is a schematic diagram of the structure of the go gauge test piece, dynamic balance test piece, upper shaft damage test piece, and lower shaft damage test piece in one embodiment of the gasket assembly and appearance inspection machine of this application.

[0008] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0009] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0010] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0011] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0012] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0013] Reference Appendix Figures 1-6 This is a schematic diagram of the overall structure of the gasket assembly and visual inspection machine in one embodiment of this application; Example 1 A gasket assembly and visual inspection machine, comprising: Workbench 1, on which the rotor, the first meson, and the second meson are transported and processed; A rotor loading and conveying assembly is provided on the workbench 1. The rotor loading and conveying assembly includes a belt conveyor 2, a loading YZ conveying module 3, a turntable 4, and a discharging YZ conveying module 5. The belt conveyor 2 spans across the workbench 1, and the rotor is transported on the belt conveyor 2. The loading YZ transport module 3 grabs the rotor on the belt conveyor 2 and transports it to the turntable 4. The turntable 4 has a self-rotating motor 401. The turntable 4 carries the rotor and rotates counterclockwise. The other side of the turntable 4 is connected to the unloading YZ transport module 5. The first substrate feeding and conveying assembly is located on the workbench 1. The first substrate feeding and conveying assembly includes a first substrate vibrating plate 10 and a misaligned material distribution mechanism 11. The output end of the first vibrating plate 10 is connected to the misaligned material distribution mechanism 11, and the output end of the misaligned material distribution mechanism 11 is connected to the turntable 4. The second substrate feeding and conveying assembly is located on the workbench 1. The second substrate feeding and conveying assembly includes a second substrate vibrating plate 12, a staggered material distribution mechanism 13, and a pre-compression mechanism. The output end of the second vibrating plate 12 is connected to the misaligned material distribution mechanism 13, the misaligned material distribution mechanism 13 is connected to the pre-compression mechanism, and the pre-compression mechanism is aligned with the work station on the turntable 4; The rotor, first meson and second meson processing assembly are mounted on the worktable 1. The rotor, first meson and second meson processing assembly includes a press-fitting machine 14 and a CCD detection component 15. The press-fitting machine 14 is located on one side of the turntable 4. The press-fitting machine 14 performs press-fitting work between the first and second mediators and the rotor. The CCD detection device 15 is located on one side of the turntable 4. The CCD detection device 15 detects whether there is any missing parts between the first and second mediators and the rotor. The feeding assembly feeds the first dielectric, the second dielectric, and the rotor into finished press-fit components.

[0014] In this embodiment, it also includes a go gauge detection component 6, a dynamic balance detection component 7, an upper shaft damage detection component 8, and a lower shaft damage detection component 9; The go gauge test piece 6, dynamic balance test piece 7, upper shaft damage test piece 8, and lower shaft damage test piece 9 are all located on the workbench 1 and are arranged perpendicularly to the belt line 2, and are arranged in a parallel structure to each other.

[0015] Specifically, First, the rotor is fed from the belt conveyor 2. The YZ conveyor module 3 picks up the rotor from the belt conveyor 2 and transports it to the turntable 4. At this time, the position where the turntable 4 picks up the rotor from the belt conveyor 2 is the first station. The turntable 4 rotates counterclockwise by the self-rotating motor 401, so that the first station on the turntable 4 moves to the second station. When the rotor is moved to the second station, the first dielectric vibrating plate 10 feeds the rotor and outputs the first dielectric to the rotor through the staggered material distribution mechanism 11. The rotor is driven by the cylinder to press the first dielectric at the bottom. Next, the turntable 4 rotates counterclockwise from the second station to the third station. In the third station, there is a second spherical vibrating plate 12. The second spherical particles are discharged through the second spherical vibrating plate 12 and through the staggered material distribution mechanism 13. Then the second spherical particles are connected to the rotor. Then the first and second phases are assembled with the rotor, but not necessarily completely. The first phase, the second phase and the rotor are pressed by the press machine 14 to form a complete press product, and then the material is unloaded onto the belt line 2 by the unloading YZ transport module 5. The first meson mentioned above is a bakelite meson, and the second meson is a plastic meson; The pressed finished product is fed onto the conveyor belt 2 by the YZ conveyor module 5. Then the conveyor belt 2 slowly moves the pressed finished product to the next machine. During the movement, the CCD detection component 15 determines whether the first and second mediators are missing. Then the go gauge detection component 6, dynamic balance detection component 7, upper shaft damage detection component 8, and lower shaft damage detection component 9 all inspect the pressed finished product to determine whether rework is required.

[0016] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0017] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0018] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0019] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0020] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gasket assembly and appearance inspection machine, characterized in that, include: The rotor, the first meson, and the second meson are transported and processed on the worktable. A rotor loading and conveying assembly is provided on the workbench. The rotor loading and conveying assembly includes a belt conveyor, a loading YZ conveying module, a turntable, and an unloading YZ conveying module. The conveyor belt spans across the workbench, carrying a rotor. The loading YZ conveyor module grabs the rotor from the conveyor belt and moves it to a turntable. The turntable has a self-rotating motor and carries the rotor to rotate counterclockwise. The other side of the turntable is connected to the unloading YZ conveyor module. The first substrate feeding and conveying assembly is disposed on the worktable and includes a first substrate vibrating plate and a misaligned material distribution mechanism. The output end of the first vibrating plate is connected to the misaligned material distribution mechanism, and the output end of the misaligned material distribution mechanism is connected to the turntable; The second substrate feeding and conveying assembly is located on the workbench and includes a second substrate vibrating plate, a staggered material distribution mechanism, and a pre-compression mechanism. The output end of the second vibratory plate is connected to the misaligned material distribution mechanism, the misaligned material distribution mechanism is connected to the pre-compression mechanism, and the pre-compression mechanism is aligned with the workstation on the turntable; The rotor, the first meson, and the second meson processing assembly are mounted on the worktable. The rotor, the first meson, and the second meson processing assembly include a press-fitting machine and a CCD detection component. The press-fitting machine is located on one side of the turntable. The press-fitting machine performs press-fitting work between the first and second mediators and the rotor. The CCD detection device is located on one side of the turntable. The CCD detection device detects whether there is any missing parts between the first and second mediators and the rotor. The feeding assembly feeds the first dielectric, the second dielectric, and the rotor into finished press-fit components.

2. The gasket assembly and appearance inspection machine according to claim 1, characterized in that, It also includes go gauge inspection parts, dynamic balance inspection parts, upper shaft damage inspection parts and lower shaft damage inspection parts; The go gauge test piece, dynamic balance test piece, upper shaft damage test piece, and lower shaft damage test piece are all located on the worktable and are arranged perpendicularly to the belt line, and are arranged in a parallel structure to each other.

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