Cable material air-drying cooling device

By designing a cable material air-drying cooling device, using components such as water tanks, fans, vacuum pumps and heating wires, the problem of high moisture on the surface of the cable material is solved, rapid air-drying and efficient cooling are achieved, and the detection reliability of insulation performance is ensured.

CN222116009UActive Publication Date: 2024-12-06JIANGSU BAOYUAN GAOXIN ELECTRIC
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Patent Information

Application Number
CN202420651588.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-06
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

There is a lot of moisture attached to the cable insulation material that just comes out of water, making it difficult to air-dry in a short time, which affects subsequent insulation performance detection, and there are problems with water conductivity.

Method used

A cable material air-drying cooling device is designed, including a water tank, a regulating rack, a support frame, a fan, a dehumidification assembly, a vacuum pump and a heating box, which cools down through cold water, blows the air conditioner for cooling, a fan blows the air conditioner, absorbs water in the water absorbing pad, adjusts the air pressure of the vacuum pump and heats the air to heat the air , achieve rapid air drying.

Benefits of technology

It effectively reduces moisture on the surface of the cable material, improves air-drying efficiency, prevents material damage and excessive temperature, and ensures the reliability of insulation performance detection.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a cable material air-drying cooling device. The cable material air-drying and cooling device comprises a water tank; the adjusting frame is fixedly mounted at the top of the water tank; the supporting frame is fixedly mounted at the top of the water tank; the multiple adjusting shafts are rotationally mounted in the water tank, the adjusting frame and the supporting frame correspondingly; the draught fan is installed in the supporting frame, and an exhaust pipe is fixed to the exhaust end of the draught fan; and the branch pipe is fixed on the exhaust pipe, and the exhaust end of the branch pipe extends out of the support frame and is located right below the cable material to be cooled. The cable material air-drying cooling device provided by the utility model has the advantages that moisture on the surface of the cable material can be simply and effectively wiped off, so that the air-drying efficiency of the material is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable processing, and in particular relates to an air drying and cooling device for cable materials. Background Art

[0002] During the cable processing, the insulating material is extruded from the extruder and adheres to the surface of the cable. The discharged cable insulating material has a high temperature and insufficient strength, and needs to be cooled and shaped in time. The existing cooling method is mostly water cooling. After the water cooling is completed, the cable insulating material is air-dried. There is a lot of moisture attached to the cable insulating material just out of the water, and it is difficult to air-dry it in a short time. Water is conductive, which affects the subsequent detection of the insulating performance of the insulating material.

[0003] Therefore, it is necessary to provide a new cable material air-drying cooling device to solve the above technical problems. Utility Model Content

[0004] In order to solve the technical problem that a cable insulation material just out of water has a lot of water attached to it and is difficult to air-dry it in a short time, the utility model provides a cable material air-drying and cooling device.

[0005] The cable material air-drying cooling device provided by the utility model comprises: a water tank; an adjusting frame, the adjusting frame is fixedly installed on the top of the water tank; a supporting frame, the supporting frame is fixedly installed on the top of the water tank; a plurality of adjusting shafts, the plurality of adjusting shafts are rotatably installed in the water tank, the adjusting frame and the supporting frame respectively; a fan, the fan is installed in the supporting frame, and an exhaust pipe is fixed on the exhaust end of the fan; a branch pipe, the branch pipe is fixed on the exhaust pipe, and the exhaust end of the branch pipe extends to the outside of the supporting frame and is located directly below the cable material to be cooled; a dehumidification component, the dehumidification component is arranged in the supporting frame, and the dehumidification component is used to absorb excess moisture on the surface of the cable material.

[0006] As a further solution of the utility model, the dehumidification assembly includes a cylinder, a support ring, an isolation net and a water absorbent pad. The cylinder is fixedly installed in the support frame, the support ring is fixedly installed on the top of the cylinder, the isolation net is fixedly installed in the support ring, the water absorbent pad is arranged on the top of the isolation net, and the water absorbent pad is provided with a groove for cable raw materials to pass through.

[0007] As a further solution of the utility model, an electric telescopic rod is fixedly installed on the top inner wall of the support frame, and an extrusion plate is fixedly installed on the output rod of the electric telescopic rod, the extrusion plate can contact the water absorbent pad, and two limit rods are movably installed on the extrusion plate, and the bottom of the two limit rods are fixedly installed with the same waterproof edge.

[0008] As a further solution of the utility model, a vacuum pump is fixed at the bottom of the cylinder, a connecting pipe extending into the cylinder is fixed at the air inlet end of the vacuum pump, a waterproof ring is fixedly installed in the cylinder, and the waterproof ring is sleeved on the air inlet end of the connecting pipe.

[0009] As a further solution of the utility model, a drain pipe is fixed at the bottom of the cylinder, an electric valve is provided on the drain pipe, and a rubber sealing ring is provided at the bottom of the waterproof edge.

[0010] As a further solution of the utility model, a heating box is fixedly installed at the exhaust end of the exhaust duct, and the heating box is fixedly installed in the support frame. A plurality of heating wires are arranged in the heating box, a heat insulation net is arranged at the bottom of the heating box, and a temperature sensor is arranged in the heating box.

[0011] As a further solution of the utility model, a plurality of supporting legs are installed at the bottom of the water tank, a sewage pipe and a liquid replenishing pipe are fixedly installed at the bottom of the water tank, a water pump is provided on the liquid replenishing pipe, and the sewage pipe and the liquid replenishing pipe are both connected to a pool storing cold water.

[0012] Compared with the related art, the cable material air drying and cooling device provided by the utility model has the following beneficial effects:

[0013] The utility model provides a cable material air drying and cooling device:

[0014] 1. The discharged cable material can be cooled by water by storing cold water in the water tank. The direction of the cable material can be adjusted by the mutual cooperation of the adjusting shaft to ensure that it can be normally immersed in cold water. The cable material can be initially cooled by blowing cold air to the cable material through the fan in cooperation with the branch pipe, which effectively prevents the cable material from being damaged by direct contact with the adjusting shaft when the surface is relatively soft. The moisture on the surface of the cable material can be absorbed by the absorbent pad, and the air drying efficiency can be increased by reducing the residual moisture on the surface. The moisture squeezed out from the absorbent pad can be collected by the cylinder, and the absorbent pad can be supported by the isolation net to ensure that the moisture can enter the cylinder normally. By adjusting the extension length of the output rod of the electric telescopic rod, the extrusion plate can squeeze the absorbent pad to squeeze out most of the moisture in the absorbent pad, thereby ensuring the water absorption effect of the absorbent pad. The waterproof edge can prevent the moisture from not entering the cylinder during the squeezing of the absorbent pad and directly dripping from the outside to cause damage to the vacuum pump;

[0015] 2. The air pressure in the cylinder can be adjusted by the vacuum pump and the connecting pipe, so that water can enter the cylinder faster and increase the water squeezing efficiency. The waterproof ring can prevent dripping water from directly entering the connecting pipe and then entering the vacuum pump to cause damage to the vacuum pump. The water in the cylinder can be discharged through the drain pipe. The electric valve can prevent the drain pipe from remaining open when adjusting the air pressure in the cylinder, resulting in the same air pressure inside and outside the cylinder. The rubber sealing ring can further prevent water from seeping out. The exhaust air can be heated by the heating wire to increase the air drying efficiency. The temperature of the heating wire can be monitored by the temperature sensor to prevent the cable material from melting again due to excessive temperature. The cold water in the pool can be discharged into the water tank through the water pump, and the waste water can be discharged into the pool again for cooling through the sewage pipe, thereby ensuring the water cooling effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0017] Figure 1 A three-dimensional structural schematic diagram of a preferred embodiment of the cable material air-drying and cooling device provided by the utility model;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the support frame in the utility model;

[0019] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A;

[0020] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B.

[0021] In the figure: 1. water tank; 2. adjustment frame; 3. support frame; 4. adjustment shaft; 5. fan; 6. exhaust pipe; 7. heating box; 8. branch pipe; 9. cylinder; 10. support ring; 11. isolation net; 12. water-absorbing pad; 13. waterproof ring; 14. drain pipe; 15. electric telescopic rod; 16. extrusion plate; 17. limit rod; 18. waterproof edge; 19. vacuum pump; 20. connecting pipe; 21. support leg. DETAILED DESCRIPTION

[0022] Please refer to Figure 1-Figure 4 ,in, Figure 1 A three-dimensional structural schematic diagram of a preferred embodiment of the cable material air-drying and cooling device provided by the utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the support frame in the utility model; Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A; Figure 4 for Figure 2The cable material air-drying cooling device comprises: a water tank 1; an adjusting frame 2, the adjusting frame 2 is fixedly mounted on the top of the water tank 1; a supporting frame 3, the supporting frame 3 is fixedly mounted on the top of the water tank 1; a plurality of adjusting shafts 4, the plurality of adjusting shafts 4 are rotatably mounted in the water tank 1, the adjusting frame 2 and the supporting frame 3 respectively; a fan 5, the fan 5 is mounted in the supporting frame 3, and an exhaust pipe 6 is fixed at the exhaust end of the fan 5; a branch pipe 8, the branch pipe 8 is fixed on the exhaust pipe 6, and the exhaust end of the branch pipe 8 extends to the outside of the supporting frame 3 and Located directly below the cable material to be cooled; a dehumidification component, which is arranged in the support frame 3. The dehumidification component is used to absorb excess moisture on the surface of the cable material. The discharged cable material can be cooled by water by storing cold water in the water tank 1. The direction of the cable material can be adjusted by the mutual cooperation of the adjustment shaft 4 to ensure that it can be normally immersed in the cold water. The cable material can be initially cooled by blowing cold air to the cable material through the fan 5 and the branch pipe 8, which effectively prevents the cable material from being damaged by direct contact with the adjustment shaft 4 when the surface is relatively soft.

[0023] The dehumidification assembly includes a cylinder 9, a support ring 10, an isolation net 11 and a water-absorbing pad 12. The cylinder 9 is fixedly installed in the support frame 3, the support ring 10 is fixedly installed on the top of the cylinder 9, the isolation net 11 is fixedly installed in the support ring 10, and the water-absorbing pad 12 is arranged on the top of the isolation net 11. The water-absorbing pad 12 is provided with a groove for the cable raw material to pass through. The water-absorbing pad 12 can absorb the moisture on the surface of the cable material, and reducing the residual moisture on the surface can increase the air-drying efficiency. The water squeezed out of the water-absorbing pad 12 can be collected by the cylinder 9. Supporting the water-absorbing pad 12 by the isolation net 11 can ensure that the moisture can enter the cylinder 9 normally.

[0024] An electric telescopic rod 15 is fixedly mounted on the inner wall of the top of the support frame 3, and an extrusion plate 16 is fixedly mounted on the output rod of the electric telescopic rod 15. The extrusion plate 16 can contact the water-absorbing pad 12, and two limit rods 17 are movably mounted on the extrusion plate 16. The bottoms of the two limit rods 17 are fixedly mounted with the same waterproof edge 18. By adjusting the extension length of the output rod of the electric telescopic rod 15 so that the extrusion plate 16 squeezes the water-absorbing pad 12, most of the water in the water-absorbing pad 12 can be squeezed out, thereby ensuring the water absorption effect of the water-absorbing pad 12. The waterproof edge 18 can prevent the water from not entering the cylinder 9 during the squeezing of the water-absorbing pad 12 and directly dripping from the outside to cause damage to the vacuum pump 19.

[0025] A vacuum pump 19 is fixed to the bottom of the cylinder 9, and a connecting pipe 20 extending into the cylinder 9 is fixed to the air inlet end of the vacuum pump 19. A waterproof ring 13 is fixedly installed in the cylinder 9, and the waterproof ring 13 is sleeved on the air inlet end of the connecting pipe 20. The vacuum pump 19 cooperates with the connecting pipe 20 to adjust the air pressure in the cylinder 9, so that moisture can enter the cylinder 9 faster and increase the moisture squeezing efficiency. The waterproof ring 13 can prevent dripping water drops from directly entering the connecting pipe 20 and then entering the vacuum pump 19 to cause damage to the vacuum pump 19.

[0026] A drain pipe 14 is fixed at the bottom of the cylinder 9, and an electric valve is provided on the drain pipe 14. A rubber sealing ring is provided at the bottom of the waterproof edge 18. The moisture in the cylinder 9 can be discharged through the drain pipe 14. The electric valve can prevent the drain pipe 14 from remaining in an open state when adjusting the air pressure in the cylinder 9, resulting in the same air pressure inside and outside the cylinder 9. The rubber sealing ring can further prevent moisture from seeping out.

[0027] A heating box 7 is fixedly installed at the exhaust end of the exhaust duct 6, and the heating box 7 is fixedly installed in the support frame 3. A plurality of heating wires are arranged in the heating box 7, and a heat insulation net is arranged at the bottom of the heating box 7. A temperature sensor is arranged in the heating box 7. The exhaust air can be heated by the heat generated by the heating wire, thereby increasing the air drying efficiency. The temperature of the heating wire can be monitored by the temperature sensor to prevent the cable material from melting again due to excessive temperature.

[0028] A plurality of supporting legs 21 are installed at the bottom of the water tank 1. A sewage pipe and a liquid replenishing pipe are fixedly installed at the bottom of the water tank 1. A water pump is provided on the liquid replenishing pipe. The sewage pipe and the liquid replenishing pipe are both connected to a pool for storing cold water. The cold water in the pool can be discharged into the water tank 1 through the water pump, and the waste water can be discharged into the pool again for cooling through the sewage pipe, thereby ensuring the water cooling effect of the device.

[0029] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0030] The working principle of the cable material air drying and cooling device provided by the utility model is as follows:

[0031] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0032] When in use, the cable raw material that has just passed through the extruder is passed through the support frame 3, so that the cable raw material is in contact with multiple adjustment shafts 4. At this time, the cable raw material can be immersed in cold water for cooling, and the fan 5 is turned on. The fan 5 matches and divides the cable raw material 8 to perform preliminary cooling to prevent the softer cable raw material from directly contacting the adjustment shaft 4 and easily being damaged. As the cable material is output, the water-cooled cable material contacts the water absorbent pad 12, and the water stains on the surface of the cable material are wiped off by the water absorbent pad 12. The heating wire is energized, and the air discharged through the exhaust pipe 6 is hot air at this time, further increasing the power The evaporation efficiency of the moisture on the cable material is increased, thereby increasing the air drying efficiency. The electric telescopic rod 15 and the vacuum pump 19 are turned on at a fixed time. The output rod of the electric telescopic rod 15 is extended to make the extrusion plate 16 contact the water-absorbing pad 12. At this time, the excess moisture is squeezed into the cylinder 9. At the same time, the air pressure in the cylinder 9 is adjusted by the vacuum pump 19, which further increases the efficiency of moisture entering the cylinder 9. During the process, the waterproof edge 18 contacts the top of the support ring 10, which effectively prevents moisture from dripping directly through the outer wall of the cylinder 9 and causing damage to the vacuum pump 19. After the extrusion is completed, the electric valve can be opened to discharge the moisture.

[0033] Compared with the related art, the cable material air drying and cooling device provided by the utility model has the following beneficial effects:

[0034] The utility model provides a cable material air-drying and cooling device. The cold water stored in the water tank 1 can be used to cool the discharged cable material. The direction of the cable material can be adjusted by the mutual cooperation of the adjusting shaft 4 to ensure that the cable material can be normally immersed in the cold water. The cable material can be initially cooled by blowing cold air to the cable material through the blower 5 in cooperation with the branch pipe 8, effectively preventing the cable material from being damaged by direct contact with the adjusting shaft 4 when the surface of the cable material is relatively soft. The water on the surface of the cable material can be absorbed by the water-absorbing pad 12, and the air-drying efficiency can be increased by reducing the residual water on the surface. The water squeezed out from the water-absorbing pad 12 can be collected by the cylinder 9. The water-absorbing pad 12 can be supported by the isolation net 11 to ensure that the water can enter the cylinder 9 normally. The output rod of the electric telescopic rod 15 can be adjusted to extend in length so that the squeezing plate 16 squeezes the water-absorbing pad 12 to squeeze out most of the water in the water-absorbing pad 12, thereby ensuring the water absorption effect of the water-absorbing pad 12. The waterproof edge 18 can prevent the water-absorbing pad 12 from being squeezed during the squeezing process. The moisture does not enter the cylinder 9 but directly drips from the outside to cause damage to the vacuum pump 19. The air pressure in the cylinder 9 can be adjusted by the vacuum pump 19 in conjunction with the connecting pipe 20, so that the moisture can enter the cylinder 9 faster, thereby increasing the moisture squeezing efficiency. The waterproof ring 13 can prevent the dripping water droplets from directly entering the connecting pipe 20 and then entering the vacuum pump 19 to cause damage to the vacuum pump 19. The moisture in the cylinder 9 can be discharged through the drain pipe 14. The electric valve can prevent the drain pipe 14 from remaining in an open state when adjusting the air pressure in the cylinder 9, resulting in the consistency of the air pressure inside and outside the cylinder 9. The rubber sealing ring can further prevent moisture from seeping out. The exhaust air can be heated by heating the heating wire to increase the air drying efficiency. The temperature of the heating wire can be monitored by the temperature sensor to prevent the cable material from melting again due to excessive temperature. The cold water in the pool can be discharged into the water tank 1 through the water pump, and the waste water can be discharged into the pool again for cooling through the sewage pipe, thereby ensuring the water cooling effect of the device.

[0035] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0036] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0037] Although the embodiments of the present invention have been shown and described, it is understandable to those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A cable material air drying and cooling device, characterized in that: include: Water tank; An adjusting frame, the adjusting frame is fixedly mounted on the top of the water tank; A support frame, the support frame is fixedly installed on the top of the water tank; A plurality of adjustment shafts, wherein the plurality of adjustment shafts are rotatably mounted in the water tank, the adjustment frame and the support frame respectively; A fan, wherein the fan is installed in the support frame, and an exhaust pipe is fixed to the exhaust end of the fan; A branch pipe, wherein the branch pipe is fixed to the exhaust pipe, and an exhaust end of the branch pipe extends outside the support frame and is located directly below the cable material to be cooled; A dehumidification component is arranged in the support frame, and is used to absorb excess moisture on the surface of the cable material.

2. The cable material air drying and cooling device according to claim 1, characterized in that: The dehumidification assembly includes a cylinder, a support ring, an isolation net and a water-absorbing pad. The cylinder is fixedly installed in the support frame, the support ring is fixedly installed on the top of the cylinder, the isolation net is fixedly installed in the support ring, the water-absorbing pad is arranged on the top of the isolation net, and the water-absorbing pad is provided with a groove for cable raw materials to pass through.

3. The cable material air drying and cooling device according to claim 2, characterized in that: An electric telescopic rod is fixedly installed on the top inner wall of the support frame, and an extrusion plate is fixedly installed on the output rod of the electric telescopic rod. The extrusion plate can contact the water-absorbing pad, and two limit rods are movably installed on the extrusion plate. The bottoms of the two limit rods are fixedly installed with the same waterproof edge.

4. The cable material air drying and cooling device according to claim 2, characterized in that: A vacuum pump is fixed at the bottom of the cylinder, a connecting pipe extending into the cylinder is fixed at the air inlet end of the vacuum pump, a waterproof ring is fixedly installed in the cylinder, and the waterproof ring is sleeved on the air inlet end of the connecting pipe.

5. The cable material air drying and cooling device according to claim 3, characterized in that: A drain pipe is fixed at the bottom of the cylinder, an electric valve is arranged on the drain pipe, and a rubber sealing ring is arranged at the bottom of the waterproof edge.

6. The cable material air drying and cooling device according to claim 1, characterized in that: A heating box is fixedly installed at the exhaust end of the exhaust duct, and the heating box is fixedly installed in the support frame. A plurality of heating wires are arranged in the heating box, a heat insulation net is arranged at the bottom of the heating box, and a temperature sensor is arranged in the heating box.

7. The cable material air drying and cooling device according to claim 1, characterized in that: A plurality of supporting legs are installed at the bottom of the water tank, a sewage pipe and a liquid replenishing pipe are fixedly installed at the bottom of the water tank, a water pump is arranged on the liquid replenishing pipe, and both the sewage pipe and the liquid replenishing pipe are connected to a pool storing cold water.