Automatic edge erecting and forming device for gypsum board

By designing the adjustment mechanism and forming mechanism of the automatic vertical edge forming device of the gypsum board, the problem of deformation of the gypsum board during the extrusion process is solved, and efficient molding and quality improvement of the gypsum board is achieved.

CN119502101APending Publication Date: 2025-02-25BEIXIN BUILDING MATERIALS (SHUOZHOU) CO LTD
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Patent Information

Application Number
CN202411630013.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

It is difficult for the prior art to accurately grasp the direction of unsolidified gypsum board, which leads to the sides of the gypsum board being easily deformed during the extrusion process, affecting product quality.

Method used

A gypsum board automatic vertical edge forming device is designed, including an adjustment mechanism and a forming mechanism. The adjustment mechanism adjusts the components on the top and side to keep the top of the gypsum board horizontal and avoids side deformation; the forming mechanism heats and solidifies the edges of the gypsum board through the shaping components and sponge blocks to ensure the maintenance of the side angle.

Benefits of technology

It effectively avoids deformation of gypsum board during the extrusion process, ensures the right angle of 90 degrees of gypsum board, and improves product quality and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of gypsum board processing, and particularly relates to an automatic gypsum board vertical edge forming device which comprises a mounting frame, a beam plate is fixedly connected to the top of the mounting frame, and mounting plates are symmetrically arranged at the bottom of the beam plate; the automatic edge erecting and forming device for the gypsum board further comprises an adjusting mechanism, the adjusting mechanism is used for arranging and adjusting the edge of the just-manufactured gypsum board, and the outer wall of the adjusting mechanism is fixedly connected with the bottom of the mounting plate; the forming mechanism is used for rapidly shaping the side edge of the gypsum board adjusted by the adjusting mechanism, and the outer wall of the forming mechanism is fixedly connected with the bottom of the mounting plate. By arranging the adjusting mechanism, the top of the gypsum board is kept horizontal, the side edge is prevented from bulging upwards when being extruded, deformation is caused, and the quality of the gypsum board is improved. And the side edge adjusting assemblies and the top adjusting assemblies are used for elastically adjusting the edges of the gypsum boards, so that extrusion force borne by the gypsum boards is soft, and the surfaces of the gypsum boards are prevented from being damaged.
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Description

Technical Field

[0001] The invention belongs to the technical field of gypsum board processing, in particular to an automatic edge forming device for gypsum boards. Background Art

[0002] At present, with the development of society, people's aesthetic awareness has improved, and the requirements for places where gypsum boards are needed for ceiling and wall decoration, such as the splicing between two gypsum boards, are getting higher and higher. When the verticality of the vertical edge of the gypsum board is not good, it will inevitably affect the regularity of the splicing between the two gypsum boards, and the decorative effect will be poor. Therefore, gypsum board manufacturers also have higher requirements for the verticality of the appearance of gypsum boards, striving to achieve a verticality of 90 degrees.

[0003] When correcting a gypsum board with a deviation in the vertical edge angle, it is impossible to accurately grasp the direction of the unsolidified gypsum. For example, the gypsum is easily bulged upward under the pressure of the adjustment plate, and the upper end of the gypsum board does not have a device that can provide pressure on the gypsum board, resulting in deformation of the side of the gypsum board. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention solves the technical problems by adopting a technical solution: an automatic vertical edge forming device for gypsum boards, comprising: a mounting frame, the top of which is fixedly connected to a beam plate, and the beam plate drives the bottom to be symmetrically provided with mounting plates;

[0005] The gypsum board automatic standing edge forming device also includes:

[0006] An adjustment mechanism, which is used to adjust the edge of a newly manufactured gypsum board, wherein the outer wall of the adjustment mechanism is fixedly connected to the bottom of the mounting plate;

[0007] The adjustment mechanism comprises a second cover shell, the outer wall of the second cover shell is fixedly connected to the bottom of the mounting plate, the inner wall of the second cover shell is rotatably connected to a second rotating shaft, the outer wall of the second rotating shaft is evenly provided with top adjustment components, and the outer wall of the second cover shell is symmetrically provided with side adjustment components, so that the top of the gypsum board is kept horizontal to prevent the side from bulging upward when being squeezed, resulting in deformation, and the side adjustment components and the top adjustment components elastically adjust the edge of the gypsum board to make the squeezing force on the gypsum board softer to prevent the gypsum board from being severely deformed;

[0008] A molding mechanism, which is used to quickly shape the side of the gypsum board adjusted by the adjusting mechanism, and the outer wall of the molding mechanism is fixedly connected to the bottom of the mounting plate;

[0009] The molding mechanism includes a first cover shell, the outer wall of the first cover shell is fixedly connected to the bottom of the mounting plate, the inner wall of the first cover shell is rotatably connected to a floating component, the outer wall of the first cover shell is symmetrically provided with mounting blocks, and the bottom of the mounting blocks is rotatably connected to a molding component.

[0010] Furthermore, the inner wall of the mounting frame is rotatably connected with a belt, the outer wall of the mounting frame is symmetrically provided with an infrared detection module, the top of the mounting plate is rotatably connected to the bottom of the beam plate, the outer wall of the mounting block is rotatably connected to the outer wall of the shaping component, and the top of the side adjustment component is fixedly connected to the outer wall of the second cover shell.

[0011] Furthermore, the molding mechanism also includes a water outlet pipe, the outer wall of which is fixedly connected to a side of the molding component away from the beam plate, and an air inlet hole is provided on the outer wall of the molding component. At this time, the molding component reshapes and heats the edge of the gypsum board for solidification, so that the surface of the gypsum board is quickly solidified and formed, which helps to reduce the impact of the outside world on the gypsum board and maintain the angle of the side.

[0012] Furthermore, the floating assembly includes a first rotating shaft, the outer wall of the first rotating shaft is fixedly connected to the inner wall of the first cover shell, the inner wall of the first rotating shaft is provided with a cavity, the inner wall of the cavity is evenly provided with partitions, the outer wall of the partition is fixedly connected to the inner wall of the cavity, the outer wall of the partition is provided with a water hole, the bottom of the first rotating shaft is evenly provided with moving rods, the top of the moving rod is fixedly connected to a floating ball, the bottom of the moving rod is fixedly connected to a fixed plate, the outer wall of the moving rod is slidably connected to the inner wall of the first rotating shaft, so as to keep the gypsum board in a state just adjusted to avoid deformation of the gypsum board again due to other factors during transportation. Since there may be solidified gypsum blocks inside the gypsum board during transportation, the paper surface will bulge. When there is a bulge on the top of the gypsum board, it will be pushed upward by the fixed plate so that the gypsum board can pass through, so as to avoid the gypsum board being rigidly passed when the fixed plate is fixed at a certain height, which will cause damage to the paper surface of the gypsum board, thereby making it difficult to repair the gypsum board and causing it to be directly scrapped.

[0013] Furthermore, the shaping component includes an L-shaped tube, the outer wall of the L-shaped tube is rotatably connected to the outer wall of the mounting block, the inner wall of the L-shaped tube is evenly provided with ventilation holes, the inner wall of the L-shaped tube is evenly provided with a motor, the outer wall of the motor is fixedly connected to the inner wall of the L-shaped tube, the outer wall of the motor is symmetrically provided with clamping rods, the outer wall of the clamping rod is rotatably connected to the outer wall of the motor, the inner wall of the clamping rod is rotatably connected to a rotating rod, the opposite side of the rotating rod is fixedly connected with a U-shaped rod, the outer wall of the clamping rod is fixedly connected with a connecting rod, the side of the connecting rod away from the clamping rod is fixedly connected with a sponge block, the outer wall of the sponge block contacts the outer wall of the U-shaped rod, so that the L-shaped tube is located at the two corners of the gypsum board, the sponge block absorbs water on the paper surface, the transportation direction of the gypsum board is opposite to the delivery direction of the heating, and the wet paper surface at the two corners of the gypsum board is wiped and dried under the action of the warm air, so that the side edges of the gypsum board are quickly solidified.

[0014] Furthermore, the top adjustment assembly includes a first telescopic column, an outer wall of the first telescopic column is fixedly connected to the outer wall of the second rotating shaft, an end of the first telescopic column away from the second rotating shaft is fixedly connected to an adjustment plate, a side of the adjustment plate away from the second rotating shaft is evenly provided with a second telescopic column, an end of the second telescopic column away from the second rotating shaft is fixedly connected to an arc plate, the inner wall of the adjustment plate is symmetrically provided with grooves, the inner wall of the groove is fixedly connected to a fixing rod, the inner wall of the groove is slidably connected to an adjustment block, the inner wall of the adjustment block is sleeved with the outer wall of the fixing rod, so that the top of the gypsum board remains flat, the direction of the gypsum is controlled, and the unsolidified gypsum board is prevented from being rigidly squeezed at the edge, resulting in that after the side is adjusted, the gypsum accumulated on the top causes the edge to deform again, or the gypsum surface is solidified when accumulated, resulting in a bulge in the shape of the gypsum board, affecting product quality.

[0015] Furthermore, the side adjustment component includes a shaping plate, the inner wall of the shaping plate is fixedly connected to the outer wall of the second rotating shaft, the outer wall of the second cover shell is symmetrically provided with a fixing frame, the outer wall of the fixing frame is rotatably connected to the outer wall of the second cover shell, the bottom of the fixing frame is rotatably connected to a corner plate, the inner wall of the corner plate is evenly provided with sensors, the end of the sensor away from the fixing frame is provided with a detection plate, the outer wall of the detection plate is rotatably connected to the inner wall of the corner plate, so that the edge of the detection plate remains vertical and passes through the infrared detection component, and the side of the gypsum board is simply inspected and adjusted before the infrared detection, so that the gypsum board can be directly shaped after passing the detection.

[0016] The beneficial effects of the present invention are as follows:

[0017] 1. When correcting a gypsum board with a deviation in the vertical edge angle, it is impossible to accurately grasp the direction of the unsolidified gypsum. The present invention provides an adjustment mechanism to keep the top of the gypsum board horizontal to prevent the side from bulging upward when squeezed and causing deformation. The side adjustment component and the top adjustment component elastically adjust the edge of the gypsum board to make the squeezing force on the gypsum board gentler, thereby avoiding damage to the surface of the gypsum board.

[0018] 2. The adjusted gypsum board will also undergo certain deformation due to external force during transportation. The present invention sets a molding mechanism to keep the gypsum board in shape while reshaping and heating the edge of the gypsum board to solidify it, so that the surface of the gypsum board can be quickly solidified and fixed, which helps to reduce the impact of the outside world on the gypsum board and maintain the angle of the side.

[0019] 3. During the production process of the gypsum board, water will drip on the side to keep the paper surface flat when it is pasted, but the soaked paper surface will affect the solidification of the gypsum board, making it difficult to solidify the side of the gypsum board. During transportation, the side will also be deformed due to external force. The present invention sets a shaping component, and the sponge block absorbs the water on the paper surface. The transportation direction of the gypsum board is opposite to the delivery direction of the heating. Under the action of the warm air, the wet paper surface at the two corners of the gypsum board is wiped and dried, so that the side of the gypsum board solidifies quickly, and the sponge block is retracted into the L-shaped tube to be in a folded state, without contacting the outer wall of the gypsum board, and the moisture inside is squeezed out, and the moisture is discharged through the water outlet pipe to maintain the water absorption performance of the sponge block.

[0020] 4. When squeezing the two ends of the gypsum board, since the gypsum board is not completely solidified, the gypsum slurry is prone to bulge upward and deform. The present invention sets a top adjustment component and a side adjustment component to keep the top of the gypsum board flat, control the direction of the gypsum, and avoid the unsolidified gypsum board being rigidly squeezed at the edge, resulting in the gypsum accumulated on the top causing the edge to deform again after the side is adjusted, or the gypsum surface solidifies when accumulated, resulting in the gypsum board having a convex shape, affecting product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 is a cross-sectional view of the present invention;

[0023] Figure 3 is a side view of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the forming mechanism of the present invention;

[0025] Figure 5 is a cross-sectional view of the adjustment mechanism of the present invention;

[0026] Figure 6 is a cross-sectional view of the top adjustment assembly of the present invention;

[0027] Figure 7 It is a structural schematic diagram of the side adjustment assembly of the present invention;

[0028] Figure 8 is a cross-sectional view of a floating assembly of the present invention;

[0029] Fig. 9 is a cross-sectional view of the shaping assembly of the present invention;

[0030] Fig.10 It is a partial structural schematic diagram of the shaping component of the present invention.

[0031] In the figure: 1, mounting frame; 2, belt; 3, infrared detection module; 4, beam plate; 5, forming mechanism; 501, first cover shell; 502, floating assembly; 5021, first rotating shaft; 5022, cavity; 5023, partition; 5024, water hole; 5025, moving rod; 5026, fixing plate; 5027, floating ball; 503, mounting block; 504, shaping assembly; 5041, L-shaped tube; 5042, ventilation hole; 5043, motor; 5044, clamping rod; 5045, rotating rod; 5046, U-shaped rod; 5047, connecting rod Rod; 5048, sponge block; 505, air inlet; 506, water outlet; 6, adjustment mechanism; 601, second cover shell; 602, second rotating shaft; 603, top adjustment assembly; 6031, first telescopic column; 6032, adjustment plate; 6033, groove; 6034, fixing rod; 6035, adjustment block; 6036, second telescopic column; 6037, arc plate; 604, side adjustment assembly; 6041, shaping plate; 6042, fixing frame; 6043, angle plate; 6044, sensor; 6045, detection plate; 7, mounting plate. DETAILED DESCRIPTION

[0032] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0033] Example 1, please refer to Figure 1-Figure 5 The present invention provides a technical solution: an automatic vertical edge forming device for gypsum board is described as follows.

[0034] It comprises: a mounting frame 1, a beam plate 4 is fixedly connected to the top of the mounting frame 1, and the beam plate 4 drives a mounting plate 7 symmetrically arranged at the bottom;

[0035] The gypsum board automatic standing edge forming device also includes:

[0036] An adjustment mechanism 6, which is used to adjust the edge of the newly made gypsum board, and the outer wall of the adjustment mechanism 6 is fixedly connected to the bottom of the mounting plate 7;

[0037] The molding mechanism 5 is used to quickly shape the side of the gypsum board adjusted by the adjusting mechanism 6 , and the outer wall of the molding mechanism 5 is fixedly connected to the bottom of the mounting plate 7 .

[0038] The inner wall of the mounting frame 1 is rotatably connected to a belt 2, and the outer wall of the mounting frame 1 is symmetrically provided with an infrared detection module 3, the infrared detection module 3 is used to detect the angle of the side of the gypsum board, the top of the mounting plate 7 is rotatably connected to the bottom of the beam plate 4, the outer wall of the mounting block 503 is rotatably connected to the outer wall of the shaping component 504, and the top of the side adjustment component 604 is fixedly connected to the outer wall of the second cover shell 601.

[0039] During operation, the worker adjusts the height of the forming mechanism 5 and the adjusting mechanism 6 according to the fixed angle of the mounting plate 7, and turns on the infrared detection module 3. Figure 1 The mounting plate 7 on the left side is connected to the adjustment mechanism 6, and the mounting plate 7 on the right side is connected to the molding mechanism 5. The gypsum board passes through the infrared detection module 3 from the adjustment mechanism 6 and then passes through the molding mechanism 5. The edge and top of the gypsum board are adjusted in the adjustment mechanism 6. After passing through the infrared detection module 3 to meet the standards, it is shaped through the molding mechanism 5.

[0040] The adjustment mechanism 6 includes a second housing 601, the outer wall of the second housing 601 is fixedly connected to the bottom of the mounting plate 7, the inner wall of the second housing 601 is rotatably connected to a second rotating shaft 602, the outer wall of the second rotating shaft 602 is evenly provided with top adjustment components 603, and the outer wall of the second housing 601 is symmetrically provided with side adjustment components 604;

[0041] When the gypsum board is transferred to the bottom of the second cover 601 by the belt 2, the second rotating shaft 602 rotates, and the side adjustment components 604 approach the two sides of the gypsum board and squeeze the inclined sides. While squeezing the sides, the gypsum slurry is prone to deformation. At this time, the top adjustment component 603 pushes the gypsum slurry from both ends to the middle to keep the top of the gypsum board level to prevent the sides from bulging upward when squeezed, causing deformation. The side adjustment components 604 and the top adjustment components 603 elastically adjust the edges of the gypsum board to make the squeezing force on the gypsum board softer to prevent serious deformation of the gypsum board.

[0042] The forming mechanism 5 includes a first housing 501, the outer wall of which is fixedly connected to the bottom of the mounting plate 7, the inner wall of which is rotatably connected to a floating assembly 502, which is externally connected to a water pump and filled with hot water, and the outer wall of the first housing 501 is symmetrically provided with mounting blocks 503, which are combined drive, and can make the shaping assembly 504 move up and down, and make the shaping assembly 504 itself rotatable, and the bottom of the mounting block 503 is rotatably connected to the shaping assembly 504. The forming mechanism 5 also includes a water outlet pipe 506, which is a hose for drainage, and the outer wall of the water outlet pipe 506 is fixedly connected to the side of the shaping assembly 504 away from the beam plate 4, and the outer wall of the shaping assembly 504 is provided with an air inlet hole 505, which is externally connected to a blower to blow warm air into the shaping assembly 504.

[0043] When the gypsum board that has passed the adjustment mechanism 6 and the infrared detection module 3 is transferred to the bottom of the first cover shell 501 via the belt 2, the gypsum board is squeezed by the floating component 502 according to the amount of water injected into the floating component 502 to keep its top flat. When the gypsum board is formed, the paper surface at the edge needs to be added with water to keep it flat during lamination, but it will affect the solidification time of the side of the gypsum board, resulting in the side of the gypsum board not being able to solidify quickly after shaping, and will also affect the flatness and angle of the side. At this time, the shaping component 504 shapes and heats the edge of the gypsum board again to solidify it, so that the surface of the gypsum board can be quickly solidified and fixed, which helps to reduce the impact of the outside world on the gypsum board and maintain the angle of the side.

[0044] Example 2, please refer to Figure 1-Figure 10 The present invention provides a technical solution: on the basis of the first embodiment, the floating assembly 502 includes a first rotating shaft 5021, the outer wall of the first rotating shaft 5021 is fixedly connected to the inner wall of the first housing 501, the inner wall of the first rotating shaft 5021 is provided with a cavity 5022, the inner wall of the cavity 5022 is evenly provided with partitions 5023, the partitions 5023 divide the cavity 5022 into three parts, when in use, hot water is poured into the first rotating shaft 5021, so that the outer wall of the partition 5023 is fixedly connected to the inner wall of the cavity 5022, and the outer wall of the partition 5023 is provided with a water hole 502 4. The bottom of the first rotating shaft 5021 is evenly provided with moving rods 5025. The moving rods 5025 and the fixed plate 5026 are made of materials with good heat dissipation. The top of the moving rod 5025 is fixedly connected with a floating ball 5027. The gravity of the fixed plate 5026 is slightly greater than the buoyancy of the floating ball 5027. The moving rod 5025 and the first rotating shaft 5021 are in a sealed state and can only make vertical movements on the first rotating shaft 5021. The bottom of the moving rod 5025 is fixedly connected with the fixed plate 5026. The outer wall of the moving rod 5025 is slidably connected with the inner wall of the first rotating shaft 5021.

[0045] When the adjusted gypsum board passes through the first rotating shaft 5021, the approximate distance between the fixed plate 5026 and the belt 2 is controlled according to the amount of hot water injected. Under the influence of gravity, the fixed plate 5026 is close to contact with the top of the gypsum board, but is not completely fitted. The moving rod 5025 transfers the heat of the hot water to the fixed plate 5026, and the fixed plate 5026 heats the top of the gypsum board to a certain extent, so that the adjusted gypsum board can be quickly shaped and solidified by heat, and the gypsum board is kept in the state just after adjustment, so as to avoid deformation of the gypsum board due to other factors in the transportation process. Since there may be solidified gypsum blocks inside the gypsum board during the transportation process, the paper surface will be bulged. When there is a bulge on the top of the gypsum board, it will be pushed upward when passing through the fixed plate 5026, so that the gypsum board can pass through, so as to avoid fixing the fixed plate 5026 at a certain height, which will cause the gypsum board to pass rigidly, causing the paper surface of the gypsum board to be damaged, thereby making it difficult to repair the gypsum board and causing it to be directly scrapped.

[0046] The shaping component 504 includes an L-shaped tube 5041, the outer wall of the L-shaped tube 5041 is rotatably connected to the outer wall of the mounting block 503, the inner wall of the L-shaped tube 5041 is evenly provided with ventilation holes 5042, and a certain space is reserved at the bottom for water storage, the L-shaped tube 5041 is externally connected to a fan to introduce hot air inwardly, the inner wall of the L-shaped tube 5041 is evenly provided with motors 5043, the outer wall of the motor 5043 is fixedly connected to the inner wall of the L-shaped tube 5041, the outer wall of the motor 5043 is symmetrically provided with clamping rods 5044, the outer wall of the clamping rod 5044 is rotatably connected to the outer wall of the motor 5043, the inner wall of the clamping rod 5044 is rotatably connected with a rotating rod 5045, and the rotating rod 5045 is symmetrically connected to the inner wall of the rotating rod 5045. A U-shaped rod 5046 is fixedly connected to the opposite side, a connecting rod 5047 is fixedly connected to the outer wall of the clamping rod 5044, the two connecting rods 5047 are rotatably connected, the connecting rods 5047 on both sides of the sponge block 5048 are connected by a fixed rod 6034, so that the connecting rods 5047 at both ends of the sponge block 5048 can rotate together, and a sponge block 5048 is fixedly connected to the side of the connecting rod 5047 away from the clamping rod 5044. Three sponges are arranged inside the L-shaped tube 5041. The sponge block 5048 is L-shaped, and two motors 5043 are arranged at both ends of each sponge block 5048. The outer wall of the sponge block 5048 is in contact with the outer wall of the U-shaped rod 5046.

[0047] During the production process of the gypsum board, water will drip on the side to keep the paper surface flat when it is pasted, but the soaked paper surface will affect the solidification of the gypsum board, making it difficult to solidify the side of the gypsum board. During transportation, the side will also be deformed due to external force. After the gypsum board is adjusted, its side contacts the inner wall of the L-shaped tube 5041, so that the L-shaped tube 5041 is located at the two corners of the gypsum board, and the sponge block 5048 absorbs the water on the paper surface. The transportation direction of the gypsum board is opposite to the delivery direction of the heating. Under the action of the warm air, the wet paper surface at the two corners of the gypsum board is wiped and dried, so that the side of the gypsum board can solidify quickly.

[0048] When a lot of water accumulates in the sponge block 5048, the motor 5043 drives the clamping rods 5044 to approach each other, so that the connecting rod 5047 moves the two corners of the sponge block 5048 closer to each other. While the clamping rods 5044 are approaching each other, the rotating rod 5045 drives the U-shaped rod 5046 to move toward the inside of the L-shaped tube 5041, so that the sponge block 5048 retracts into the L-shaped tube 5041 and presents a folded state, without contacting the outer wall of the gypsum board, squeezing out the water inside it, and the water is discharged through the outlet pipe 506, thereby maintaining the water absorption performance of the sponge block 5048.

[0049] The top adjustment assembly 603 includes a first telescopic column 6031, the outer wall of the first telescopic column 6031 is fixedly connected to the outer wall of the second rotating shaft 602, the end of the first telescopic column 6031 away from the second rotating shaft 602 is fixedly connected to an adjustment plate 6032, the side of the adjustment plate 6032 away from the second rotating shaft 602 is evenly provided with second telescopic columns 6036, the end of the second telescopic column 6036 away from the second rotating shaft 602 is fixedly connected to an arc plate 6037, and the second telescopic column 6036 drives the arc plate 6037 to move the adjustment arc The distance between the shaped plate 6037 and the belt 2, the inner wall of the adjustment plate 6032 is symmetrically provided with grooves 6033, the inner wall of the groove 6033 is fixedly connected with a fixing rod 6034, the inner wall of the groove 6033 is slidably connected with an adjusting block 6035, the bottom of the adjusting block 6035 is an inclined surface, which is thicker near the edge of the gypsum board and thinner near the middle. The inner wall of the adjusting block 6035 is socketed with the outer wall of the fixing rod 6034, and the adjusting block 6035 moves in the groove 6033, which is suitable for gypsum boards of different thicknesses.

[0050] When squeezing the two ends of the gypsum board, since the gypsum board is not completely solidified, the gypsum slurry is prone to bulge upward and deform. At this time, the first rotating shaft 5021 rotates, driving the top of the gypsum board near the two ends to contact the bottom of the adjustment block 6035. Driven by the adjustment block 6035, the gypsum slurry tends to move toward the middle, and then is compacted by the curved plate 6037 to keep the top of the gypsum board flat, control the direction of the gypsum, and avoid the unsolidified gypsum board being hard squeezed at the edge, resulting in the gypsum accumulated on the top causing the edge to deform again after the side is adjusted, or the gypsum surface is solidified when accumulated, resulting in the gypsum board having a convex shape, affecting product quality.

[0051] The side adjustment component 604 includes a shaping plate 6041, which is made of elastic material. The inner wall of the shaping plate 6041 is fixedly connected to the outer wall of the second rotating shaft 602. The outer wall of the second cover shell 601 is symmetrically provided with a fixing frame 6042. The outer wall of the fixing frame 6042 is rotatably connected to the outer wall of the second cover shell 601. The bottom of the fixing frame 6042 is rotatably connected with an angle plate 6043. The inner wall of the angle plate 6043 is evenly provided with sensors 6044. The end of the sensor 6044 away from the fixing frame 6042 is provided with a detection plate 6045. The outer wall of the detection plate 6045 is rotatably connected to the inner wall of the angle plate 6043. The detection plate 6045 contacts the sensing module. The detection plate 6045 is divided into an upper and lower part, and the upper and lower parts are respectively connected to the sensing module. The sensing module monitors the force of compression and relaxation of the detection plate 6045, so as to determine whether the edge of the gypsum board is vertical.

[0052] Both ends of the newly processed gypsum board first pass through the detection plate 6045. The detection plate 6045 has a certain elasticity. When the gypsum board passes through the detection plate 6045, the protruding or recessed position of its edge will squeeze or relax the detection plate 6045, so that different signals are generated between the detection plate 6045 and the sensing module, and then the subsequent detection plate 6045 squeezes and adjusts the edge of the gypsum board, and cooperates with the top adjustment component 603 to squeeze the gypsum board so that its edge remains vertical and passes through the infrared detection component. Before the infrared detection, the side of the gypsum board is simply inspected and adjusted so that the gypsum board can be directly shaped after passing the detection.

[0053] The specific workflow is as follows:

[0054] The worker adjusts the height of the forming mechanism 5 and the adjusting mechanism 6 according to the fixed angle of the mounting plate 7, and turns on the infrared detection module 3. When the gypsum board is transmitted to the bottom of the second cover 601 by the belt 2, the second rotating shaft 602 rotates, and the side adjustment components 604 approach the two sides of the gypsum board and squeeze the inclined sides. While squeezing the sides, the gypsum slurry is prone to deformation. At this time, the top adjustment component 603 pushes the gypsum slurry from both ends to the middle to keep the top of the gypsum board level to prevent the sides from bulging upward when squeezed, causing deformation. The side adjustment components 604 and the top adjustment components 603 elastically adjust the edges of the gypsum board.

[0055] When the gypsum board that has passed the adjustment mechanism 6 and the infrared detection module 3 is transferred to the bottom of the first cover shell 501 through the belt 2, the gypsum board is squeezed by the floating component 502 according to the amount of water injected inside the floating component 502 to keep its top flat. When the gypsum board is formed, the paper surface at the edge needs to be added with water to keep it flat during lamination, but it will affect the solidification time of the side of the gypsum board, resulting in the side of the gypsum board not being able to solidify quickly after shaping, and will also affect the flatness and angle of the side. At this time, the shaping component 504 shapes and heats the edge of the gypsum board again to solidify it, so that the surface of the gypsum board is quickly solidified and fixed.

[0056] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A gypsum board automatic standing edge forming device, specifically comprising: The mounting frame (1) is characterized in that: a beam plate (4) is fixedly connected to the top of the mounting frame (1), and the beam plate (4) drives a mounting plate (7) to be symmetrically arranged at the bottom; The gypsum board automatic standing edge forming device also includes: An adjustment mechanism (6), the adjustment mechanism (6) being used to adjust the edge of a newly manufactured gypsum board, the outer wall of the adjustment mechanism (6) being fixedly connected to the bottom of the mounting plate (7); The adjustment mechanism (6) comprises a second cover shell (601), the outer wall of the second cover shell (601) is fixedly connected to the bottom of the mounting plate (7), the inner wall of the second cover shell (601) is rotatably connected to a second rotating shaft (602), the outer wall of the second rotating shaft (602) is evenly provided with top adjustment components (603), and the outer wall of the second cover shell (601) is symmetrically provided with side adjustment components (604); A molding mechanism (5), the molding mechanism (5) being used to quickly shape the side edge of the gypsum board adjusted by the adjusting mechanism (6), the outer wall of the molding mechanism (5) being fixedly connected to the bottom of the mounting plate (7); The molding mechanism (5) comprises a first cover shell (501), the outer wall of the first cover shell (501) is fixedly connected to the bottom of the mounting plate (7), the inner wall of the first cover shell (501) is rotatably connected to a floating component (502), the outer wall of the first cover shell (501) is symmetrically provided with mounting blocks (503), and the bottom of the mounting block (503) is rotatably connected to a molding component (504).

2. The automatic standing edge forming device for gypsum board according to claim 1, characterized in that: The inner wall of the mounting frame (1) is rotatably connected to a belt (2), the outer wall of the mounting frame (1) is symmetrically provided with an infrared detection module (3), the top of the mounting plate (7) is rotatably connected to the bottom of the beam plate (4), the outer wall of the mounting block (503) is rotatably connected to the outer wall of the shaping component (504), and the top of the side adjustment component (604) is fixedly connected to the outer wall of the second cover shell (601).

3. The automatic standing edge forming device for gypsum board according to claim 1, characterized in that: The forming mechanism (5) further comprises a water outlet pipe (506), the outer wall of which is fixedly connected to a side of the forming component (504) away from the beam plate (4), and the outer wall of the forming component (504) is provided with an air inlet hole (505).

4. The automatic standing edge forming device for gypsum board according to claim 2, characterized in that: The floating assembly (502) comprises a first rotating shaft (5021), the outer wall of the first rotating shaft (5021) is fixedly connected to the inner wall of the first cover shell (501), the inner wall of the first rotating shaft (5021) is provided with a cavity (5022), the inner wall of the cavity (5022) is evenly provided with a partition (5023), the outer wall of the partition (5023) is fixedly connected to the inner wall of the cavity (5022), the outer wall of the partition (5023) is provided with a water hole (5024), the bottom of the first rotating shaft (5021) is evenly provided with a moving rod (5025), the top of the moving rod (5025) is fixedly connected to a floating ball (5027), the bottom of the moving rod (5025) is fixedly connected to a fixing plate (5026), and the outer wall of the moving rod (5025) is slidably connected to the inner wall of the first rotating shaft (5021).

5. The automatic standing edge forming device for gypsum board according to claim 1, characterized in that: The shaping component (504) comprises an L-shaped tube (5041), the outer wall of the L-shaped tube (5041) is rotatably connected to the outer wall of the mounting block (503), the inner wall of the L-shaped tube (5041) is evenly provided with ventilation holes (5042), the inner wall of the L-shaped tube (5041) is evenly provided with motors (5043), the outer wall of the motor (5043) is fixedly connected to the inner wall of the L-shaped tube (5041), the outer wall of the motor (5043) is symmetrically provided with clamping rods (5044), and the outer wall of the clamping rods (5044) is rotatably connected to the outer wall of the motor (5043).

6. The automatic standing edge forming device for gypsum board according to claim 5, characterized in that: The inner wall of the clamping rod (5044) is rotatably connected to a rotating rod (5045), and the opposite side of the rotating rod (5045) is fixedly connected to a U-shaped rod (5046). The outer wall of the clamping rod (5044) is fixedly connected to a connecting rod (5047), and the side of the connecting rod (5047) away from the clamping rod (5044) is fixedly connected to a sponge block (5048), and the outer wall of the sponge block (5048) is in contact with the outer wall of the U-shaped rod (5046).

7. The automatic standing edge forming device for gypsum board according to claim 1, characterized in that: The top adjustment component (603) comprises a first telescopic column (6031), the outer wall of the first telescopic column (6031) is fixedly connected to the outer wall of the second rotating shaft (602), one end of the first telescopic column (6031) away from the second rotating shaft (602) is fixedly connected to an adjustment plate (6032), and a second telescopic column (6036) is evenly arranged on one side of the adjustment plate (6032) away from the second rotating shaft (602).

8. The automatic standing edge forming device for gypsum board according to claim 7, characterized in that: An end of the second telescopic column (6036) away from the second rotating shaft (602) is fixedly connected to an arc plate (6037), the inner wall of the adjustment plate (6032) is symmetrically provided with grooves (6033), the inner wall of the groove (6033) is fixedly connected to a fixing rod (6034), the inner wall of the groove (6033) is slidably connected to an adjustment block (6035), and the inner wall of the adjustment block (6035) is sleeved with the outer wall of the fixing rod (6034).

9. The automatic standing edge forming device for gypsum board according to claim 8, characterized in that: The side adjustment component (604) includes a shaping plate (6041), the inner wall of the shaping plate (6041) is fixedly connected to the outer wall of the second rotating shaft (602), the outer wall of the second cover shell (601) is symmetrically provided with a fixing frame (6042), the outer wall of the fixing frame (6042) is rotatably connected to the outer wall of the second cover shell (601), the bottom of the fixing frame (6042) is rotatably connected to an angle plate (6043), the inner wall of the angle plate (6043) is evenly provided with sensors (6044), and a detection plate (6045) is provided at one end of the sensor (6044) away from the fixing frame (6042), and the outer wall of the detection plate (6045) is rotatably connected to the inner wall of the angle plate (6043).