Cleaning jig for optical precision mold

By adopting the design of racks, clamps, rotating rollers and transmission components in the optical mold cleaning device, the automatic clamping and rotation of the mold is realized, solving the problem of manual flipping in the prior art to reduce cleaning efficiency and improving the cleaning efficiency and effects.

CN222132939UActive Publication Date: 2024-12-10NANTONG TIANHONG TECH CO LTD
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Patent Information

Application Number
CN202420150156.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2024-12-10
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

During the cleaning process of the existing optical mold cleaning device, it is difficult to completely clean the fitting area between the mold and the side wall of the slot, resulting in manual turning and reducing the cleaning efficiency.

Method used

An optical precision mold cleaning fixture was designed, using racks, plywood, rotating roller, pallet and transmission assembly. The pallet and L-shaped tooth plate are driven down through the mold, driving the gear to rotate, realizing automatic clamping of the pallet to the mold It can be controlled and matched with the movable moving plate and rotating roller to realize automatic rotation and comprehensive cleaning of the mold.

Benefits of technology

It avoids manual flip operation, improves cleaning efficiency, and ensures all-round cleaning of the mold surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an optical precision mold cleaning jig, and belongs to the technical field of optical lens mold cleaning, the optical precision mold cleaning jig comprises a shell with one side open at the top end, a plurality of clamping units used for clamping and fixing a mold are arranged in the shell in a linear array mode, and a baffle is vertically and fixedly connected to the top wall of the shell right above each clamping unit; each clamping unit comprises two parallel racks which are slidably connected to the side, opposite to the opening position of the shell, of the baffle. According to the optical precision mold cleaning jig, a supporting plate and an L-shaped toothed plate are driven by a mold to press downwards, so that a gear is driven to rotate, and then the gear drives two racks in the same clamping unit to get close to each other, so that the mold is automatically clamped by a clamping plate; the supporting plate is driven by the moving plate to move within a small range, the molds rotate under cooperation of the rotating rollers, and compared with an existing device, the problem that all the molds need to be turned over manually is solved, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of optical lens mold cleaning, and in particular, relates to an optical precision mold cleaning jig. Background Art

[0002] Optical lens molds are the main devices used to manufacture optical lenses. The core of a conventional optical mold is cylindrical, and a layer of surface coating is provided on the surface of the top of the core. The surface coating is to ensure the release of the optical lens and extend the life of the optical mold surface. The cleanliness of the surface coating directly affects the production quality of the optical lens, so the surface coating of the mold must be cleaned before use.

[0003] Existing devices, such as an optical mold cleaning jig shown in announcement number CN216540077U, include a jig body with a cleaning slot provided on the jig body. The above patent places and fixes the mold in the slot when in use. In actual cleaning, the joint between the mold and the side wall of the slot is difficult to be cleaned. In order to ensure the cleaning effect, each mold needs to be turned over manually, which reduces the cleaning efficiency.

[0004] To this end, we proposed an optical precision mold cleaning fixture to solve the above problems. Utility Model Content

[0005] The purpose of this application is to solve the problem in the prior art that each mold needs to be turned over manually, resulting in low cleaning efficiency, and to propose an optical precision mold cleaning fixture.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] 14. The cleaning jig of claim 13, wherein the cam is secured to the upper and lower surfaces of the housing and wherein the cam is secured to a plurality of opposite sides ...

[0008] Preferably, the transmission assembly comprises a gear rotatably connected to the side wall of the housing, and the gear is simultaneously meshed with two racks in the same clamping unit.

[0009] Preferably, two first T-slots are formed on the side of the baffle facing the gear, and the two first T-slots are respectively located above and below the gear, and a first T-block is fixedly connected to the side of the rack, and the first T-block matches the first T-slot.

[0010] Preferably, a first sliding groove is opened on the side of the support plate facing the L-shaped tooth plate, the horizontal section of the L-shaped tooth plate is slidably connected in the first sliding groove, and a second T-block is fixedly connected to the side of the vertical section of the L-shaped tooth plate facing away from the rack, and a plurality of second T-slots are correspondingly arranged on the shell.

[0011] Preferably, the elastic component includes a telescopic rod fixedly connected to the bottom wall of the shell, the top of the telescopic rod is fixedly connected to a support plate, rotating wheels are installed at the four corners of the top surface of the support plate, and a spring sleeved on the outside of the telescopic rod is provided below the support plate.

[0012] Preferably, the two clamping plates of the same clamping unit have second sliding grooves vertically formed on their facing sides, a slider is slidably connected in the second sliding groove, the rotating roller is rotatably connected to the slider, and an adjustment component for adjusting the height of the slider is provided in the second sliding groove.

[0013] Preferably, a threaded rod is rotatably connected between the two side walls of the shell, one end of the threaded rod extends to the outside of the shell and is equipped with a handle, the movable plate is threadedly sleeved on the threaded rod, and one side of the movable plate is in contact with the side wall of the shell.

[0014] To sum up, the technical effects and advantages of the present application are as follows: the optical precision mold cleaning jig is provided with a rack, a splint, a rotating roller, a support plate, an L-shaped tooth plate, and a transmission assembly. The mold drives the support plate and the L-shaped tooth plate to be pressed down, and thereby drives the gear to rotate. The gear then drives the two racks in the same clamping unit to approach each other, thereby realizing automatic clamping of the mold by the splint. At the same time, in conjunction with a movable moving plate and a rotatable rotating roller, the moving plate drives the support plate to move in a small range, and the mold is rotated with the cooperation of the rotating roller. Compared with the existing device, it avoids the problem of manually turning over each mold, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the L-shaped tooth plate;

[0017] Figure 3 is a schematic diagram of the clamping unit structure;

[0018] Figure 4 Schematic diagram of the mechanism at the moving plate.

[0019] In the figure: 1. shell; 2. clamping unit; 3. baffle; 4. rack; 5. clamping plate; 6. rotating roller; 7. support plate; 8. L-shaped toothed plate; 9. moving plate; 10. groove; 11. gear; 12. first T-slot; 13. first slide groove; 14. second T-block; 15. telescopic rod; 16. support plate; 17. rotating wheel; 18. spring; 19. second slide groove; 20. slider; 21. adjustment component; 22. threaded rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0021] Reference Figure 1-3 , an optical precision mold cleaning jig, comprising a shell 1 with an open top side, a plurality of clamping units 2 for clamping and fixing the mold are arranged in a linear array inside the shell 1, each clamping unit 2 can clamp a corresponding mold, and a baffle 3 is vertically fixedly connected to the top wall of the shell 1 directly above each clamping unit 2, the baffle 3 can separate the mechanical mechanism from the mold area to avoid collision, extrusion and damage to the mold, each clamping unit 2 includes two parallel racks 4 slidably connected to the side of the baffle 3 facing away from the open part of the shell 1, the two racks 4 are centrally symmetrical, and the ends of the two racks 4 away from each other are fixedly connected to a clamp 5, and the two clamps 5 are mutually A rotating roller 6 is slidably provided on one side thereof, a support plate 7 is provided inside the shell body 1 directly below the two clamping plates 5, an elastic component for supporting the support plate 7 is provided on the bottom wall of the shell body 1 below the two clamping plates 7, a transmission component for simultaneously engaging the two racks 4 is provided on the side wall of the shell body 1 between the two racks 4, an L-shaped toothed plate 8 is slidably provided on the side of the clamping plate 7 close to the rack 4, and the transmission component drives the two racks 4 to move in opposite directions by the up and down movement of the L-shaped toothed plate 8, and drives the support plate 7 and the L-shaped toothed plate 8 to be pressed down through the mold, thereby driving the gear 11 to rotate, and the gear 11 then drives the two racks 4 in the same clamping unit 2 to approach each other, thereby realizing the automatic clamping of the mold by the clamping plate 5,

[0022] Reference Figure 1 , Figure 4The open side of the housing 1 is provided with a movable plate 9 for horizontal sliding, and the movable plate 9 is provided with a plurality of grooves 10 on the side facing the baffle 3, and one end of the support plate 7 in each clamping unit 2 is fitted in the groove 10 to cooperate with the movable movable plate 9 and the rotatable rotating roller 6. The movable plate 9 drives the support plate 7 to move in a small range, and the mold is rotated at a small angle with the cooperation of the rotating roller 6. The top surface of the support plate 7 can be fixedly connected with a rubber plate that increases friction, which provides a buffer for the mold and increases the friction on the mold. Avoid the problem that the mold does not follow the rotation due to too little friction during the movement of the support plate 7.

[0023] Reference Figure 1-3 The transmission assembly includes a gear 11 rotatably connected to the side wall of the shell 1, and the gear 11 is simultaneously engaged with two racks 4 in the same clamping unit 2, and the gear 11 should satisfy: when the L-shaped toothed plate 8 moves downward, the two racks 4 approach each other.

[0024] The side of the baffle plate 3 facing the gear 11 is provided with two first T-slots 12, and the two first T-slots 12 are respectively located above and below the gear 11; a first T-block is fixedly connected to the side of the rack 4, and the first T-block is matched with the first T-slot 12; a first slide groove 13 is provided on the side of the support plate 7 facing the L-shaped toothed plate 8; the horizontal section of the L-shaped toothed plate 8 is slidably connected in the first slide groove 13, so as to ensure that the L-shaped toothed plate 8 follows the vertical movement of the support plate 7 without following the horizontal movement of the support plate 7; a second T-block 14 is fixedly connected to the side of the vertical section of the L-shaped toothed plate 8 facing away from the rack 4; a plurality of second T-slots are correspondingly provided on the housing 1; the purpose of using T-slots and T-blocks is to ensure that they do not fall out of the slide groove during the sliding process.

[0025] The elastic component includes a telescopic rod 15 fixedly connected to the bottom wall of the shell 1, and a support plate 16 is fixedly connected to the top of the telescopic rod 15. Rotating wheels 17 are installed at the four corners of the top surface of the support plate 16. The rotating wheels 17 can ensure that the upward supporting force is always provided for the support plate 7 during the movement of the support plate 7. A spring 18 is provided under the support plate 16 and is sleeved on the outside of the telescopic rod 15. The spring 18 realizes the rebound and automatic reset of the support plate 7, thereby improving the loading and unloading efficiency of the mold.

[0026] The two clamping plates 5 of the same clamping unit 2 are vertically opened on one side facing each other with a second sliding groove 19, a slider 20 is slidably connected in the second sliding groove 19, the rotating roller 6 is rotatably connected to the slider 20, an adjusting component 21 for adjusting the height of the slider 20 is provided in the second sliding groove 19, the adjusting component 21 includes a screw rotatably connected in the second sliding groove 19, and the slider 20 is threadedly sleeved on the screw, the top end of the screw extends to the outside of the clamping plate 5 and is fixedly connected to a handle for easy rotation.

[0027] Reference Figure 4 A threaded rod 22 is rotatably connected between the two side walls of the shell 1. One end of the threaded rod 22 extends to the outside of the shell 1 and is equipped with a handle for easy rotation. The movable plate 9 is threadedly sleeved on the threaded rod 22. The threaded rod 22 is rotated to achieve a small range of movement of the movable plate 9. One side of the movable plate 9 is in contact with the side wall of the shell 1, so as to avoid the movable plate 9 from rotating with the threaded rod 22 during the rotation of the threaded rod 22.

[0028] Working principle:

[0029] When using the optical precision mold cleaning jig, the handle above the support plate 7 is rotated until the slider 20 and the rotating roller 6 are adjusted to a height suitable for the current mold, and then the mold is placed on the support plate 7. The mold drives the support plate 7 and the L-shaped toothed plate 8 to press down, and thereby drives the gear 11 to rotate. The gear 11 then drives the two racks 4 in the same clamping unit 2 to approach each other until the two rotating rollers 6 on the support plate 7 clamp the mold and fix it, and then the mold can be cleaned. During the cleaning process, the handle is turned, and the threaded rod 22 rotates and drives the movable plate 9 and the support plate 7 to move. At this time, the support plate 7 cooperates with the rotating roller 6 to realize the rotation of the mold, and the mold can be cleaned in all directions. After completion, the mold can be picked up vertically and taken out, and the entire use process of the optical precision mold cleaning jig is completed.

[0030] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. An optical precision mold cleaning jig, comprising a housing (1) with an open top side, characterized in that: A plurality of clamping units (2) for clamping and fixing the mold are arranged in a linear array inside the shell (1), a baffle (3) is vertically fixedly connected to the top wall of the shell (1) directly above each clamping unit (2), each clamping unit (2) comprises two parallel racks (4) slidably connected to the side of the baffle (3) facing away from the open portion of the shell (1), a clamping plate (5) is fixedly connected to the ends of the two racks (4) away from each other, a rotating roller (6) is slidably arranged on the sides of the two clamping plates (5) facing each other, a support plate (7) is arranged inside the shell (1) directly below the two clamping plates (5), and the shell below the support plate (7) is provided with a support plate (7). The bottom wall of the body (1) is provided with an elastic component for supporting a support plate (7); a transmission component for simultaneously engaging the two racks (4) is provided on the side wall of the shell (1) between the two racks (4); an L-shaped tooth plate (8) is slidably provided on the side of the support plate (7) close to the racks (4); and the transmission component drives the two racks (4) to move in opposite directions by means of the up and down movement of the L-shaped tooth plate (8); a movable plate (9) is horizontally slidably provided on the open side of the shell (1); a plurality of grooves (10) are provided on the side of the movable plate (9) facing the baffle (3); and one end of the support plate (7) in each clamping unit (2) fits into the groove (10).

2. The optical precision mold cleaning jig according to claim 1, characterized in that: The transmission assembly comprises a gear (11) rotatably connected to a side wall of the housing (1), and the gear (11) is simultaneously meshed with two racks (4) in the same clamping unit (2).

3. The optical precision mold cleaning jig according to claim 2, characterized in that: The baffle (3) has two first T-shaped slots (12) on the side facing the gear (11), and the two first T-shaped slots (12) are respectively located above and below the gear (11). A first T-shaped block is fixedly connected to the side of the rack (4), and the first T-shaped block is matched with the first T-shaped slot (12).

4. The optical precision mold cleaning jig according to claim 3, characterized in that: A first slide groove (13) is formed on a side of the support plate (7) facing the L-shaped toothed plate (8), a horizontal section of the L-shaped toothed plate (8) is slidably connected in the first slide groove (13), a second T-shaped block (14) is fixedly connected on a side of the vertical section of the L-shaped toothed plate (8) facing away from the rack (4), and a plurality of second T-shaped grooves are correspondingly provided on the housing (1).

5. The optical precision mold cleaning jig according to claim 1, characterized in that: The elastic component comprises a telescopic rod (15) fixedly connected to the bottom wall of the housing (1); a support plate (16) is fixedly connected to the top of the telescopic rod (15); rotating wheels (17) are mounted at four corners of the top surface of the support plate (16); and a spring (18) sleeved on the outside of the telescopic rod (15) is provided below the support plate (16).

6. The optical precision mold cleaning jig according to claim 1, characterized in that: A second slide groove (19) is vertically formed on the facing sides of the two clamping plates (5) of the same clamping unit (2), a slider (20) is slidably connected in the second slide groove (19), the rotating roller (6) is rotatably connected to the slider (20), and an adjustment component (21) for adjusting the height of the slider (20) is provided in the second slide groove (19).

7. The optical precision mold cleaning jig according to claim 1, characterized in that: A threaded rod (22) is rotatably connected between the two side walls of the shell (1), and one end of the threaded rod (22) extends to the outside of the shell (1) and is provided with a handle, the movable plate (9) is threadably sleeved on the threaded rod (22), and one side of the movable plate (9) is in contact with the side wall of the shell (1).

Citation Information

Patent Citations

  • Optical mold cleaning jig

    CN216540077U