Sheet steel cutting device

By introducing a calibration and distance adjustment device in the steel plate shearing machine, the straightening and precise shearing of the steel plate is achieved by using extruded screws and mobile motors, the problems of inaccurate bending and shearing of the steel plate are solved, and the shearing is improved Accuracy and adaptation range.

CN222133592UActive Publication Date: 2024-12-10TONGLING XINLONG STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420610347.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-10
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

During the discharge process of existing steel plate shearing machines, the shearing effect is not ideal due to the bending of the steel coil, and the shearing accuracy cannot be achieved at a certain distance, which affects the quality of the shear.

Method used

A thin steel plate cutting device is designed, including a straightening device and a fixed distance adjustment device. The steel plate is straightened by extrusion screws and extrusion rollers, and a fixed-long distance shear is achieved by combining a mobile motor and a displacement sensor.

Benefits of technology

It effectively avoids bending of steel plate coils, improves shear accuracy, and adapts to steel plate coils of different thicknesses, reducing waste of raw materials.

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Abstract

The utility model discloses a thin steel plate cutting device which comprises a cutting machine body, a straightening device is arranged at the top of the cutting machine body, a fixed-distance adjusting device is arranged between the straightening device and an extrusion device, and the extrusion device is fixedly installed at one end of the cutting machine body. According to the scheme, it is avoided that the steel plate coil tilts, and the shearing accuracy of the steel plate coil is affected, in addition, the device can adapt to the steel plate coils with different thicknesses, and the adaptation range of the device is widened; when the shearing distance of a steel plate coil is adjusted, a fixed air cylinder is started, a fixed clamping plate descends to the surface of a movable base, the steel plate coil is fixed, then a movable motor is started, a rotating screw rod rotates, the movable base moves towards the right side on the surface of a movable frame, and when a displacement sensor senses the distance from the movable base to a supporting frame, the movable base is driven to move towards the right side. Electric signals are transmitted to the moving motor, so that the moving motor stops working, fixed-distance shearing is achieved, shearing is more accurate, waste of raw materials is reduced, and treatment of later procedures is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate processing, and more specifically, to a thin steel plate cutting device. Background Art

[0002] Steel plates are flat plates that can be directly rolled or cut from wide steel strips. With the development of the economy, the application of steel plates is becoming more and more extensive. Steel plates are widely used in construction, automobiles, bridges, boilers, pressure vessel plates and multi-layer high-pressure vessels. In this steel plate shearing machine, when it is necessary to take out the steel coil on the material roller, the steel coil is released by rotating the unloading machine. This method has certain problems because the surface of the steel coil is relatively smooth. When there are fewer steel coils on the outside of the material roller, the friction between the steel coil and the material roller is small, and the rotating material roller is difficult to drive the steel coil on its outside to rotate and release the material, resulting in the problem of difficulty in unloading.

[0003] In order to solve the above problems, patent document publication number CN217859061U discloses a steel plate shearing device, comprising a base, a roller is arranged at one end of the base, a U-shaped frame is arranged on the upper surface of the base, a cutting structure is arranged on the U-shaped frame, a hydraulic telescopic rod is arranged at the end of the base away from the roller, a clamping assembly is arranged at the telescopic end of the hydraulic telescopic rod, and a support pad is arranged on the upper surface of the base.

[0004] When the above device is in use, one end of the steel coil is extended to the inner side of the U-shaped clamp, and the pulling plate is released. Under the action of the spring force, the extrusion block presses one end of the steel coil against the inner side of the U-shaped clamp, and the steel coil can be released from the outer side of the material roller by contraction of the hydraulic telescopic rod, thereby achieving a stable material discharge effect. However, since it has no straightening device, especially for the steel coil, during the process of unwinding the steel plate, it is easy to bend due to the winding itself, resulting in an unsatisfactory shearing effect. In addition, during the shearing process, it is impossible to perform shearing at a determined distance, which affects the shearing accuracy. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a thin steel plate cutting device to solve the problem that the existing device has no straightening device, especially for steel coils, during the unwinding process of the steel plate, it is easy to bend due to the winding reason, resulting in an unsatisfactory shearing effect, and during the shearing process, it is impossible to perform shearing at a determined distance, affecting the accuracy of shearing.

[0006] To solve the above technical problems, the utility model provides the following technical solutions: a thin steel plate cutting device comprises a shearing body, a straightening device is arranged on the top of the shearing body, a distance adjustment device is arranged between the straightening device and the extrusion device, and a squeezing device is fixedly installed on one end of the shearing body; the shearing body comprises a fixed base, a reel is arranged on one end of the top of the fixed base, a steel plate coil is wound and connected on the outer surface of the reel, a shearing frame is fixedly installed on the end of the top of the fixed base away from the reel, a shearing cylinder is fixedly installed on the top of the shearing frame, a shearing tool is fixedly connected to the bottom of the shearing cylinder, the shearing tool is slidably installed inside the shearing frame, the top of the fixed base is located at the bottom of the shearing frame and is fixedly connected to a support platform, the top of the support platform is located below the shearing tool and is provided with a shearing groove, the top of the fixed base is located between the reel and the shearing frame and is fixedly connected to a support frame, a plurality of support rollers are rotatably installed on the surface of the support frame, and the side of the support platform away from the reel is an inclined surface.

[0007] Wherein, the straightening device includes a leveling frame, which is fixedly installed on the top of the supporting frame, the internal thread of the leveling frame is connected with an extrusion screw, the bottom of the extrusion screw is rotatably installed with an extrusion frame, both ends of the leveling frame are provided with limiting grooves, both sides of the extrusion frame are fixedly connected with limiting blocks, the limiting blocks are slidably installed in the limiting grooves, and the bottom of the extrusion frame is rotatably installed with an extrusion roller, and the position of the extrusion roller corresponds to the supporting roller.

[0008] Among them, the fixed distance adjustment device includes a moving frame, both sides of the moving frame are fixedly connected to limit rods, one side of the moving frame is fixedly connected to a moving motor, the side of the moving motor is fixedly connected to a rotating screw, the rotating screw is rotatably installed in the moving frame, a moving seat is slidably installed on the surface of the moving frame, a sliding block is fixedly installed on the bottom of the moving seat, and the sliding block is movably sleeved on the outer surfaces of the rotating screw and the limit rod, and is slidably installed in the moving frame.

[0009] Among them, a clamping frame is fixedly installed on the top of the moving seat, a fixed cylinder is arranged on the top of the clamping frame, a fixed clamping plate is fixedly connected to the bottom of the fixed cylinder, and the fixed clamping plate is slidably installed inside the clamping frame. The two ends of the moving frame are respectively fixedly installed on one side of the support platform and the support frame. A displacement sensor is arranged on the side of the moving seat, and the displacement sensor is electrically connected to the moving motor.

[0010] Among them, the extrusion device includes a limit frame, both ends of the top of the limit frame are movably connected with positioning rods, the bottom of the positioning rod is fixedly connected with a clamping frame, a clamping roller is rotatably installed inside the clamping frame, the outer surface of the positioning rod is located at the bottom of the clamping frame and the limit frame and is movably connected with a clamping spring, the limit frame is fixedly installed on the top of the support platform and is located on one side of the inclined surface of the support platform.

[0011] Technical effects and advantages of the utility model:

[0012] In the above scheme, the squeezing roller squeezes the steel plate onto the surface of the supporting roller, thereby straightening the unwound steel plate coil to prevent the steel plate coil from warping and affecting the accuracy of shearing the steel plate coil. In addition, the device can adapt to steel plate coils of different thicknesses, thereby improving the adaptability of the device.

[0013] When adjusting the shearing distance of the steel plate coil, the fixed cylinder is started to make the fixed clamping plate descend to the surface of the moving seat to fix the steel plate coil. Subsequently, the moving motor is started to rotate the rotating screw, and the moving seat moves to the right on the surface of the moving frame. When the displacement sensor senses the distance from the moving seat to the support frame, it transmits an electrical signal to the moving motor to stop working, thereby achieving fixed-length shearing. The shearing is more precise, reducing the waste of raw materials, and facilitating the processing of later processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the shearing machine structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the straightening device of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the fixed distance adjustment device of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the extrusion device of the utility model.

[0019] The accompanying drawings are marked as follows: 1. shearing body; 2. straightening device; 3. distance adjustment device; 4. extrusion device; 11. fixed base; 12. unwinding shaft; 13. steel plate coil; 14. support frame; 15. support roller; 16. shearing cylinder; 17. cutting tool; 18. support table; 19. shearing groove; 110. shearing frame; 21. leveling frame; 22. extrusion screw; 23. limiting groove; 24. extrusion frame; 25. extrusion roller; 26. limiting block; 31. moving frame; 32. limiting rod; 33. moving motor; 34. rotating screw; 35. moving seat; 36. fixed splint; 37. fixed cylinder; 38. clamping frame; 41. limiting frame; 42. positioning rod; 43. clamping spring; 44. clamping frame; 45. clamping roller. DETAILED DESCRIPTION

[0020] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0021] As attached Figure 1 To Attachment Figure 3 The embodiment of the utility model provides a thin steel plate cutting device, including a shearing machine body 1, a straightening device 2 is arranged on the top of the shearing machine body 1, a distance adjustment device 3 is arranged between the straightening device 2 and the extrusion device 4, and the extrusion device 4 is fixedly installed at one end of the shearing machine body 1; the shearing machine body 1 includes a fixed base 11, a reeling shaft 12 is arranged at one end of the top of the fixed base 11, a steel plate coil 13 is wound and connected on the outer surface of the reeling shaft 12, a shearing frame 110 is fixedly installed at one end of the top of the fixed base 11 away from the reeling shaft 12, and the top of the shearing frame 110 is fixedly installed A shearing cylinder 16 is provided, a shearing tool 17 is fixedly connected to the bottom of the shearing cylinder 16, and the shearing tool 17 is slidably installed inside the shearing frame 110. The top of the fixed base 11 is located at the bottom of the shearing frame 110 and is fixedly connected to a support platform 18. The top of the support platform 18 is located below the shearing tool 17 and is provided with a shearing groove 19. The top of the fixed base 11 is located between the unwinding shaft 12 and the shearing frame 110 and is fixedly connected to a support frame 14. A plurality of support rollers 15 are rotatably installed on the surface of the support frame 14, and the side of the support platform 18 away from the unwinding shaft 12 is an inclined surface.

[0022] Due to the inclined surface of the support platform 18, after the steel plate coil 13 is sheared, the steel plate coil 13 is allowed to slide down through the inclined surface through the inclined surface of the support platform 18, thereby achieving unloading.

[0023] Among them, the straightening device 2 includes a leveling frame 21, which is fixedly installed on the top of the support frame 14. The internal thread of the leveling frame 21 is connected to the extrusion screw 22, and the bottom of the extrusion screw 22 is rotatably installed with an extrusion frame 24. Both ends of the leveling frame 21 are provided with limiting grooves 23, and both sides of the extrusion frame 24 are fixedly connected with limiting blocks 26. The limiting blocks 26 are slidably installed in the limiting grooves 23. The bottom of the extrusion frame 24 is rotatably installed with an extrusion roller 25, and the position of the extrusion roller 25 corresponds to the support roller 15.

[0024] By rotating the extrusion screw 22, the extrusion frame 24 is lowered, and the extrusion roller 25 squeezes the steel plate onto the surface of the support roller 15, thereby straightening the unwound steel plate coil 13 to prevent the steel plate coil 13 from warping and affecting the shearing accuracy of the steel plate coil 13. In addition, this device can adapt to steel plate coils 13 of different thicknesses, thereby improving the adaptability of the device.

[0025] As attached Figure 4 As shown, the fixed distance adjustment device 3 includes a moving frame 31, both sides of the inside of the moving frame 31 are fixedly connected with limit rods 32, one side of the moving frame 31 is fixedly connected with a moving motor 33, the side of the moving motor 33 is fixedly connected with a rotating screw 34, the rotating screw 34 is rotatably installed inside the moving frame 31, a moving seat 35 is slidably installed on the surface of the moving frame 31, a sliding block is fixedly installed on the bottom of the moving seat 35, and the sliding block is movably sleeved on the outer surfaces of the rotating screw 34 and the limit rod 32, and is slidably installed inside the moving frame 31.

[0026] Among them, a clamping frame 38 is fixedly installed on the top of the moving seat 35, a fixed cylinder 37 is arranged on the top of the clamping frame 38, a fixed clamping plate 36 is fixedly connected to the bottom of the fixed cylinder 37, and the fixed clamping plate 36 is slidably installed inside the clamping frame 38. The two ends of the moving frame 31 are respectively fixedly installed on one side of the support platform 18 and the support frame 14. A displacement sensor is arranged on the side of the moving seat 35, and the displacement sensor is electrically connected to the moving motor 33.

[0027] Since the displacement sensor on the movable seat 35 is electrically connected to the movable motor 33, when adjusting the shear distance of the steel plate coil 13, the fixed cylinder 37 is started, so that the fixed clamping plate 36 descends to the surface of the movable seat 35 to fix the steel plate coil 13. Subsequently, the movable motor 33 is started, so that the rotating screw 34 rotates, and the movable seat 35 moves to the right on the surface of the movable frame 31. When the displacement sensor senses the distance from the movable seat 35 to the support frame 14, it transmits an electrical signal to the movable motor 33 to stop the movable motor 33, and the fixed cylinder 37 makes the fixed clamping plate 36 rise, and the steel plate coil 13 on the movable seat 35 loosens, and the movable motor 33 controls the movable seat 35 to move toward the direction of the support frame 14, and repeats this process.

[0028] As attached Figure 5 As shown, the extrusion device 4 includes a limit frame 41, and both ends of the top of the limit frame 41 are movably connected with positioning rods 42, the bottom of the positioning rod 42 is fixedly connected with a clamping frame 44, and a clamping roller 45 is rotatably installed inside the clamping frame 44. The outer surface of the positioning rod 42 is located at the bottom of the clamping frame 44 and the limit frame 41, and a clamping spring 43 is movably connected. The limit frame 41 is fixedly installed on the top of the support platform 18 and is located on one side of the inclined surface of the support platform 18.

[0029] The working process of the utility model is as follows:

[0030] When in use, the steel plate coil 13 is passed from the surface of the support roller 15 to the surface of the support platform 18, and then the extrusion frame 24 is lowered by rotating the extrusion screw 22, and the extrusion roller 25 squeezes the steel plate to the surface of the support roller 15, so that the unrolled steel plate coil 13 is straightened, and the steel plate coil 13 passes through the surface of the moving seat 35, passes through the bottom of the cutting tool 17 and the bottom of the pressing roller 45, and finally the pressing roller 45 presses the surface of one end of the steel plate coil 13, and the shearing cylinder 16 is started, and the cutting tool 17 descends to the inside of the shearing groove 19 to shear the surface of the support platform 18;

[0031] By setting the shearing distance, after the cutting is completed, the fixed cylinder 37 is started, so that the fixed clamping plate 36 descends to the surface of the movable seat 35 to fix the steel plate coil 13. Subsequently, the movable motor 33 is started to rotate the rotating screw 34, and the movable seat 35 moves to the right on the surface of the movable frame 31. When the displacement sensor senses the distance from the movable seat 35 to the support frame 14, it transmits an electrical signal to the movable motor 33 to stop the movable motor 33. After the shearing is completed, the fixed cylinder 37 raises the fixed clamping plate 36, and the steel plate coil 13 on the movable seat 35 is loosened. The movable motor 33 controls the movable seat 35 to move toward the direction of the support frame 14, and the operation is repeated in this way.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0033] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0034] Finally: The above description is only a preferred embodiment of the present utility model, and it is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A thin steel plate shearing device, comprising a shearing body (1), characterized in that: A straightening device (2) is provided on the top of the shearing machine body (1), a distance adjustment device (3) is provided between the straightening device (2) and the extrusion device (4), and an extrusion device (4) is fixedly mounted on one end of the shearing machine body (1); The shearing machine body (1) comprises a fixed base (11), one end of the top of the fixed base (11) is provided with a reel (12), the outer surface of the reel (12) is wound and connected with a steel plate roll (13), a shearing frame (110) is fixedly installed at one end of the top of the fixed base (11) away from the reel (12), a shearing cylinder (16) is fixedly installed at the top of the shearing frame (110), a shearing tool (17) is fixedly connected to the bottom of the shearing cylinder (16), and the shearing tool (17) is slidably installed on the shearing frame (110), the top of the fixed base (11) is located at the bottom of the shearing frame (110) and is fixedly connected to a support platform (18), the top of the support platform (18) is located below the cutting tool (17) and is provided with a shearing groove (19), the top of the fixed base (11) is located between the unwinding shaft (12) and the shearing frame (110) and is fixedly connected to a support frame (14), a plurality of support rollers (15) are rotatably mounted on the surface of the support frame (14), and the side of the support platform (18) away from the unwinding shaft (12) is an inclined surface.

2. The thin steel plate cutting device according to claim 1, characterized in that: The straightening device (2) comprises a leveling frame (21), the leveling frame (21) is fixedly mounted on the top of the support frame (14), the internal thread of the leveling frame (21) is connected to an extrusion screw (22), the bottom of the extrusion screw (22) is rotatably mounted with an extrusion frame (24), both ends of the leveling frame (21) are provided with limiting grooves (23), both sides of the extrusion frame (24) are fixedly connected with limiting blocks (26), the limiting blocks (26) are slidably mounted inside the limiting grooves (23), and the bottom of the extrusion frame (24) is rotatably mounted with an extrusion roller (25), the position of the extrusion roller (25) corresponds to the support roller (15).

3. The thin steel plate cutting device according to claim 1, characterized in that: The distance adjustment device (3) comprises a moving frame (31), both sides of the moving frame (31) are fixedly connected to limit rods (32), one side of the moving frame (31) is fixedly connected to a moving motor (33), the side of the moving motor (33) is fixedly connected to a rotating screw (34), the rotating screw (34) is rotatably mounted inside the moving frame (31), a moving seat (35) is slidably mounted on the surface of the moving frame (31), a sliding block is fixedly mounted on the bottom of the moving seat (35), and the sliding block is movably sleeved on the outer surfaces of the rotating screw (34) and the limit rod (32), and is slidably mounted inside the moving frame (31).

4. The thin steel plate cutting device according to claim 3, characterized in that: A clamping frame (38) is fixedly installed on the top of the movable seat (35), a fixed cylinder (37) is arranged on the top of the clamping frame (38), a fixed clamping plate (36) is fixedly connected to the bottom of the fixed cylinder (37), and the fixed clamping plate (36) is slidably installed inside the clamping frame (38), and the two ends of the movable frame (31) are respectively fixedly installed on one side of the support platform (18) and the support frame (14), and a displacement sensor is arranged on the side of the movable seat (35), and the displacement sensor is electrically connected to the movable motor (33).

5. The thin steel plate cutting device according to claim 1, characterized in that: The extrusion device (4) comprises a limiting frame (41), both ends of the top of the limiting frame (41) are movably sleeved with positioning rods (42), the bottom of the positioning rod (42) is fixedly connected with a clamping frame (44), a clamping roller (45) is rotatably installed inside the clamping frame (44), the outer surface of the positioning rod (42) is located at the bottom of the clamping frame (44) and the limiting frame (41) and is movably sleeved with a clamping spring (43), and the limiting frame (41) is fixedly installed on the top of the support platform (18) and is located on one side of the inclined surface of the support platform (18).

Citation Information

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