Cutter assembly
By designing a cutting knife assembly including elastic parts, pressing knives, upper cutters and lower cutters, avoiding tearing and then cutting, the problem of excessive chips in the cutting process in the prior art is solved, and product quality and tooling are improved life.
Patent Information
- Application Number
- CN202420870825.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing waste cutting knives are prone to produce a large amount of chips during the cutting process, which affects the appearance quality of the plate. The first puncture process of the separate waste cutting knife is prone to produce powder-cutting condensation, increasing the wear of the cutting edge.
A cutting knife assembly including elastic parts, pressing knives, upper cutters and lower cutters is designed. Through the cooperation of the upper cutter and lower cutters, it avoids tearing and then cutting, and uses the deformation of the elastic parts to push the pressing knives. Cut off waste and reduce chip production.
It effectively reduces chip generation during cutting, prevents chip splashing, improves the appearance quality of the product, and reduces tool edge wear.
Smart Images

Figure CN222133594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutter components, in particular to a cutter component. Background Art
[0002] The stamping sheet forming process is generally divided into several steps: drawing, trimming, shaping, and punching. The trimming process requires the removal of excess material from the drawing process, which is called waste. The waste needs to be discharged through the waste line. The size of the waste is limited by the size of the discharge port and the conveyor line. The function of the waste cutter is to cut large pieces of waste into small pieces to meet the size requirements when the waste is discharged. The existing waste cutting process uses a general waste knife that directly pulls and shears. There is also an improved type that pierces first and then cuts, which is called a separate waste knife.
[0003] However, although the general scrap cutter can cut the scrap, the gap between the lower cutter and the plate determines the process of pulling and tearing before cutting, which will produce a large amount of chips due to the second cutting. The chips flying into the mold will cause many pits and indentations on the plate, affecting the appearance quality of the stamped plate. The separated scrap cutter eliminates the gap between the lower cutter and the plate, pierces first and then shears, avoiding the second cutting, but the first piercing process is prone to condensation of cutting powder, thereby increasing the wear of the blade and indirectly causing the generation of new cutting powder.
[0004] Therefore, it is necessary to provide a new cutter assembly to solve the above technical problems. Utility Model Content
[0005] The main purpose of the utility model is to provide a cutter assembly, aiming to solve the technical problem that product defects are easily caused during the cutting process in the prior art.
[0006] The utility model provides a cutting knife assembly for aluminum material cutting, comprising an elastic member, a pressure knife, an upper cutting knife and a lower cutting knife, wherein the upper cutting knife comprises an upper blade and an upper blade back, and the lower cutting knife comprises a lower blade and a lower blade back, wherein the upper blade is formed with a groove, one end of the elastic member is connected to the top surface of the groove, and the other end of the elastic member is connected to the pressure knife; the blades of the upper blade and the pressure knife are both used to abut against the top of a workpiece to be cut, and the lower blade is used to abut against the bottom of the workpiece to be cut, and the lower cutting knife can move toward the groove to cut off the workpiece to be cut.
[0007] In one embodiment, the press knife is loosely matched with the groove.
[0008] In one embodiment, the width of the lower blade back is smaller than the width of the lower blade edge.
[0009] In one embodiment, the cutting knife assembly further includes a base, an upper support member and a lower support member, the upper blade back is mounted on the upper support member, the number of the lower support members is two, the two lower support members are vertically arranged on the base, the two lower support members are spaced apart, and the two lower support members are used to place the workpiece to be cut.
[0010] In one embodiment, the cutter assembly further comprises a driving component, a cylinder body of the driving component is mounted on the base, an extension shaft of the driving component is connected to the lower blade back, and the extension shaft of the driving component can be extended or retracted to drive the lower cutter to move toward or away from the workpiece to be cut.
[0011] In one embodiment, the extending shaft of the driving component is provided with a first through hole, the cutter assembly further comprises a fixing member, the lower blade back is provided with a second through hole, and the fixing member passes through the first through hole and is installed in the second through hole.
[0012] In one embodiment, the upper blade back is provided with a first mounting hole, the upper support member is provided with a second mounting hole, and the cutter assembly further includes a locking member, and the locking member passes through the first mounting hole and is installed in the second mounting hole.
[0013] In one embodiment, the number of the first mounting holes is multiple, and the multiple first mounting holes are arranged at intervals along the height direction of the upper cutter, and the second mounting holes are arranged at intervals along the height direction of the upper support member. The number of the locking members is multiple, and the number of the multiple first mounting holes, the multiple second mounting holes and the multiple locking members are equal and arranged one by one.
[0014] In one embodiment, the cutter assembly further includes a mounting seat and a pulley, the pulley and the mounting seat are both in two numbers, the two mounting seats are installed at intervals on the base, and the two pulleys are rotatably installed on the two mounting seats respectively.
[0015] In one embodiment, the cutter assembly further comprises a brake pad, which is rotatably mounted on the mounting seat, and the brake pad can be rotated to abut against the pulley to prevent the pulley from rotating.
[0016] In the above scheme, the cutting knife assembly is used for cutting aluminum materials. The cutting knife assembly includes an elastic part, a pressure knife, an upper cutting knife and a lower cutting knife. The upper cutting knife includes an upper blade and an upper blade back, and the lower cutting knife includes a lower blade and a lower blade back. The upper blade is formed with a groove, and one end of the elastic part is connected to the top surface of the groove; the blades of the upper blade and the pressure knife are both used to abut against the top of the workpiece to be cut, and the lower blade is used to abut against the bottom of the workpiece to be cut, and the lower cutting knife can move toward the groove to cut off the workpiece to be cut. The lower blade is then lifted up so that the scrap material can be cut off by the action of the lower blade and the upper blade, and the scrap material and the press knife are pressed together to form a shearing mechanism, thereby preventing the scrap material from being cut off and the scrap material being pushed off by the action of the lower blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 This is a structural schematic diagram of a cutter assembly according to an embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of a cutter assembly according to another embodiment of the utility model.
[0020] Description of Figure Numbers:
[0021]
[0022]
[0023] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with the implementation methods and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0029] See also Figure 1The utility model provides a cutting knife assembly 100 for aluminum cutting, including an elastic member 1, a pressure knife 2, an upper cutting knife 3 and a lower cutting knife 4, the upper cutting knife 3 including an upper blade 31 and an upper blade back 32, the lower cutting knife 4 including a lower blade 41 and a lower blade back 42, the upper blade 31 is formed with a groove 33, one end of the elastic member 1 is connected to the top surface 331 of the groove 33, and the other end of the elastic member 1 is connected to the pressure knife 2; the blades of the upper blade 31 and the pressure knife 2 are both used to abut against the top of the workpiece 101 to be cut, the lower blade 41 is used to abut against the bottom of the workpiece 101 to be cut, and the lower cutting knife 4 can move toward the groove 33 to cut off the workpiece 101 to be cut. Specifically, when it is necessary to cut the waste material, the top surface of the waste material is closely attached to the upper blade 31 and the blade of the pressure knife 2. In fact, the pressure knife 2 needs to extend out of the groove, so that the elastic member 1 can be compressed when placing the waste material, so that the top surface of the waste material is closely attached to the upper blade 31 and the blade of the pressure knife 2, and then the bottom surface of the waste material is closely attached to the lower blade 41, and then the operator lifts the lower cutting knife 4, so that the lower cutting knife 4 cooperates with the upper cutting knife 3 to start shearing the waste material, push the waste material and the pressure knife 2 to rise, and compress the elastic member 1, so that the elastic member 1 is deformed until the waste material is completely cut off. After the waste material is cut off, the operator lifts the lower cutting knife 4 from The waste material is moved downward, so that the elastic member 1 will return to its original shape without being squeezed, and the restoring force generated will push the pressure knife 2 back to its original position and push out the cut waste material; through the above structure, the lower cutting knife 4 can be close to the bottom surface of the waste material, thereby avoiding vacuum cutting without support and pressure, and the pressure knife 2 is arranged to press the waste material to restrict its movement, avoiding the double cutting operation of tearing first and then cutting, and reducing the chips generated during cutting as much as possible. Reducing the chips can prevent the chips from splashing, thereby preventing the product from having defects due to the splash of chips, thereby improving the quality of the product.
[0030] See also Figure 1 In one embodiment, the press knife 2 is clearance-matched with the groove 33. The smaller the clearance between the press knife 2 and the groove 33, the blade of the press knife 2 and the upper blade 31 will form a complete plane, and no gap will appear, providing a complete support plane for the waste material, and no chips will remain in the gap, preventing damage to the press knife 2, and the clearance fit can also ensure that the press knife 2 can slide in the groove 33.
[0031] See also Figure 1 and Figure 2 In one embodiment, the width of the lower blade back 42 is smaller than the width of the lower blade edge 41. By such an arrangement, the volume of the lower cutter 4 can be reduced, thereby reducing the production cost of the lower cutter 4.
[0032] See also Figure 2In one embodiment, the cutter assembly 100 further includes a base 5, an upper support 6 and a lower support 7, the upper blade back 32 is mounted on the upper support 6, the number of the lower support 7 is two, the two lower support 7 are vertically arranged on the base 5, the two lower support 7 are arranged at intervals, and the two lower support 7 are used to place the workpiece 101 to be cut. By setting the lower support 7, the two ends of the waste are placed on the two lower support 7 respectively, and then the upper blade 31 is abutted against the top surface of the waste, and the lower blade 41 is abutted against the bottom surface of the waste, and the upper cutter 3 and the lower cutter 4 cooperate to cut the waste; by such a setting, support is provided for the waste, which is convenient for cutting the waste and improves the cutting efficiency.
[0033] See also Figure 2 In one embodiment, the cutter assembly 100 further includes a driving component 8, the cylinder of the driving component 8 is mounted on the base 5, the extension shaft of the driving component 8 is connected to the lower blade back 42, and the extension shaft of the driving component 8 can be extended or retracted to drive the lower cutter 4 to move toward or away from the workpiece 101 to be cut. Specifically, when it is necessary to cut waste, the two ends of the waste are placed on the two lower support members 7 respectively, and then the upper blade 31 is abutted against the top surface of the waste, and the lower blade 41 is abutted against the bottom surface of the waste, and then the driving component 8 is started, and the extension shaft of the driving component 8 is extended to push the lower cutter 4 toward the groove 33, so that the upper cutter 3 and the lower cutter 4 cooperate to cut the waste; through such a setting, there is no need to manually operate the cutter, and full automatic operation is achieved, which reduces the labor intensity of the operator and improves the operation efficiency.
[0034] See also Figure 2 In one embodiment, the extension shaft of the driving component 8 is provided with a first through hole, the cutter assembly 100 further includes a fixing member 9, the lower blade back 42 is provided with a second through hole, and the fixing member 9 passes through the first through hole and is installed in the second through hole. When the lower cutter 4 is damaged, the damaged lower cutter 4 can be removed by simply pulling out the fixing member 9 from the first through hole and the second through hole, and then aligning the second through hole on the new lower cutter 4 with the first through hole, and then connecting and fixing the first through hole and the second through hole to each other through the fixing member 9, so that the replacement is completed. With such a setting, the replacement of the lower cutter 4 can be realized simply and quickly.
[0035] See also Figure 2 In one embodiment, the upper blade back 32 is provided with a first mounting hole, the upper support member 6 is provided with a second mounting hole 61, and the cutter assembly 100 further includes a locking member 102, which passes through the first mounting hole and is mounted in the second mounting hole 61. When the upper cutter 3 is damaged, the damaged upper cutter 3 can be removed by simply pulling out the locking member 102, and then the first mounting hole on the new upper cutter 3 is aligned with the second mounting hole 61, and then the locking member 102 is passed through the second mounting hole 61 and installed in the first mounting hole, thus completing the replacement. With such a setting, the upper cutter 3 can be replaced simply and quickly.
[0036] See also Figure 2 In one embodiment, there are multiple first mounting holes, which are spaced apart along the height direction of the upper cutter 3, and the second mounting holes 61 are spaced apart along the height direction of the upper support member 6. There are multiple locking members 102, and the number of the multiple first mounting holes, the multiple second mounting holes 61, and the multiple locking members 102 are equal and arranged one by one. According to the thickness of the waste material, the corresponding first mounting holes and the second mounting holes 61 are selected, and the first mounting holes and the second mounting holes 61 are locked by the locking members 102, so that the upper blade 31 abuts against the top surface of the waste material, which is convenient for subsequent cutting; such a setting can adapt to the cutting of waste materials of different thicknesses.
[0037] See also Figure 2 In one embodiment, the cutter assembly 100 further includes a mounting seat 103 and a pulley 104. The number of the pulley 104 and the number of the mounting seat 103 are both two. The two mounting seats 103 are installed at intervals on the base 5, and the two pulleys 104 are rotatably installed on the two mounting seats 103. By providing the pulley 104, the operator can easily push the cutter assembly 100, so that the cutter assembly 100 can be moved to a designated area, which can facilitate the transportation of the cutter assembly 100.
[0038] See also Figure 2 In one embodiment, the cutter assembly 100 further includes a brake pad 105, which is rotatably mounted on the mounting seat 103. The brake pad 105 can be rotated to abut against the pulley 104 to prevent the pulley 104 from rotating. By providing the brake pad 105, when the cutter assembly 100 moves to a desired suitable position, the brake pad 105 is rotated to abut against the pulley 104 to prevent the pulley 104 from rotating. In this way, when the operator is cutting the waste material, the cutter assembly 100 is prevented from moving after the operator suddenly touches the cutter assembly 100, thereby preventing the cutter assembly 100 from moving and causing difficulty in cutting; and the safety of the operator during operation can be ensured.
[0039] The above are only optional embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly used in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A cutter assembly for cutting aluminum, characterized in that: It includes an elastic member, a pressure knife, an upper cutting knife and a lower cutting knife, the upper cutting knife includes an upper blade and an upper blade back, the lower cutting knife includes a lower blade and a lower blade back, the upper blade is formed with a groove, one end of the elastic member is connected to the top surface of the groove, and the other end of the elastic member is connected to the pressure knife; the blades of the upper blade and the pressure knife are both used to abut against the top of the workpiece to be cut, the lower blade is used to abut against the bottom of the workpiece to be cut, and the lower cutting knife can move toward the groove to cut off the workpiece to be cut.
2. The cutter assembly according to claim 1, characterized in that: The pressing knife is loosely matched with the groove.
3. The cutter assembly according to any one of claims 1 to 2, characterized in that: The width of the lower blade back is smaller than the width of the lower blade edge.
4. The cutter assembly according to claim 1, characterized in that: The cutter assembly also includes a base, an upper support member and a lower support member, the upper blade back is installed on the upper support member, there are two lower support members, two lower support members are vertically arranged on the base, the two lower support members are arranged at intervals, and the two lower support members are used to place the workpiece to be cut.
5. The cutter assembly according to claim 4, characterized in that: The cutter assembly also includes a driving component, a cylinder body of the driving component is installed on the base, an extension shaft of the driving component is connected to the lower blade back, and the extension shaft of the driving component can be extended or retracted to drive the lower cutter to move toward or away from the workpiece to be cut.
6. The cutter assembly according to claim 5, characterized in that The extending shaft of the driving component is provided with a first through hole, the cutter assembly further comprises a fixing member, the lower blade back is provided with a second through hole, and the fixing member passes through the first through hole and is installed in the second through hole.
7. The cutter assembly according to claim 5, characterized in that: The upper blade back is provided with a first mounting hole, the upper support is provided with a second mounting hole, and the cutter assembly further comprises a locking member, which passes through the first mounting hole and is mounted on the second mounting hole.
8. The cutter assembly according to claim 7, characterized in that There are multiple first mounting holes, which are spaced apart along the height direction of the upper cutter, and there are multiple second mounting holes, which are spaced apart along the height direction of the upper support member. There are multiple locking members, which are equal in number to the multiple first mounting holes, the multiple second mounting holes, and the multiple locking members, and are arranged one-to-one.
9. The cutter assembly according to any one of claims 4 to 8, characterized in that: The cutter assembly also includes a mounting seat and a pulley. The number of the pulley and the mounting seat are both two. The two mounting seats are installed on the base at intervals, and the two pulleys are rotatably installed on the two mounting seats respectively.
10. The cutter assembly according to claim 9, characterized in that The cutter assembly further comprises a brake pad, which is rotatably mounted on the mounting seat and can be rotated to abut against the pulley to prevent the pulley from rotating.
