Lead-acid storage battery grid burr cleaning device

By designing a lead-acid battery plate grid burrs cleaning device, the cutting structure and conveyor belt cleaning of the plate grid burrs is used to clean, and the coating and filling problems caused by cast-formed plate grid burrs are solved, which improves the performance and quality of the battery and saves resources .

CN222133699UActive Publication Date: 2024-12-10CHONGQING YUXIANG BATTERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421214249.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2024-12-10
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the manufacturing process of battery plate grids, cast-formed grids often have burrs, resulting in obstruction of the plate coating, paste deficiencies, exposed ribs and short circuits inside the battery, affecting the performance and quality of the battery.

Method used

A lead-acid battery panel grid burrs cleaning device is designed, including cutting structure and fixing base, cutting edges with cutting board and cylinder cutting knife, and cleaning surface burrs through feed and discharge conveyor belts and cleaning brushes to ensure the grid clean.

Benefits of technology

Effectively remove the burrs of the plate, ensure smooth coating of the electrode plate, prevent the burrs from causing internal short circuits of the battery, improve the quality of the battery, and save resources through the recycling bin.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222133699U_ABST
    Figure CN222133699U_ABST
Patent Text Reader

Abstract

The utility model provides a lead-acid storage battery grid burr cleaning device, which comprises a cleaning assembly, a feeding conveying belt and a discharging conveying belt, the cleaning assembly comprises a cutting structure and a fixed base, the cutting structure comprises a cutting plate and an air cylinder, the front end and the rear end of the cutting plate are provided with cutting knives, and the left side and the right side of the cutting plate are provided with sliding rails. A fixing column is connected to the sliding rail in a sliding mode, the fixing column is in a [shape, openings of the fixing column on the two sides are oppositely arranged, an inserting groove is formed in the fixing base, and a spring is arranged in the inserting groove; the inward extending part of the lower end of the fixing column is higher than the upper surface of the fixing base and just clamps a tab of the grid, so that the grid is limited on the fixing base, the air cylinder drives the cutting plate to move downwards, and after the fixing column slides to the topmost end of the sliding rail, the fixing column is inserted into the inserting groove downwards until the cutting knife cuts off burrs. At the moment, the fixing columns are completely inserted into the inserting grooves, tabs of the grid are not supported, the grid moves towards the inclined lower portion and enters the discharging conveying belt, and burr cleaning is completed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field related to battery production, in particular to a lead-acid battery grid burr cleaning device. Background Art

[0002] The production methods of battery grid mainly include casting and stretching. Among them, casting is to pour the heated and molten lead alloy into the grid mold under the action of gravity, and then cool it into shape and then process it. Stretched grid is to make a specified rectangular hole on a lead strip of a certain width on a punch press, and then stretch it and form it.

[0003] The cast battery grid ribs often have certain burrs during the manufacturing process. The burrs attached to the grid surface are difficult to clean. The burrs of the grid are easy to cause the back of the lead paste to be squeezed out when the plate is coated, resulting in a lack of paste after the plate is coated, the grid ribs are exposed, and the double-sided coating effect of the plate is poor. During the cycle of the battery, especially the positive plate, it is more likely to cause the active material to fall off, affecting the performance of the battery; larger grid burrs may also cause the plate to jam during the coating process. The grid burrs are carried into the plate and may even puncture the partition and cause an internal short circuit in the battery, seriously affecting the quality of the battery. Such a grid with burrs cannot be used directly for plate coating, and the grid needs to be cleaned of burrs. Utility Model Content

[0004] The utility model aims to provide a lead-acid battery grid burr cleaning device, which can cut off the grid burr, ensure smooth plate coating, and prevent the burr from being carried into the plate and even puncturing the partition to cause internal short circuit of the battery.

[0005] To this end, the technical solution adopted by the utility model is: a lead-acid battery grid burr cleaning device, including a cleaning component, a feed conveyor belt arranged at the front end of the cleaning component and a discharge conveyor belt arranged at the rear end of the cleaning component, the cleaning component including a cutting structure and a fixed base arranged at an angle with a higher front and a lower rear, the cutting structure including a cutting plate arranged above the fixed base and parallel to the fixed base and a cylinder for lifting the cutting plate, the front and rear ends of the cutting plate are horizontally provided with cutting knives with blades facing downwards that are perpendicular to the cutting plate, the fixed base is provided with cutting grooves corresponding to the cutting knives, the left and right sides of the cutting plate are provided with vertically extending slide rails near the rear side of the cutting knife located at the front end, the slide rails are slidably connected with fixed columns, the fixed columns are in the shape of "[", and the fixed columns on both sides The openings are arranged relatively to each other, and a slot for inserting a fixing column is opened on the fixing base, and a spring is arranged in the slot. When the cutting plate is at the uppermost position, at least a part of the inwardly extending part of the fixing column at the lower end is located above the notch of the slot. When the cutting plate moves downward, the fixing column remains in a constant position relative to the fixed base under the action of the spring until the fixing column moves to the topmost end of the slide rail. At this time, the cutting plate continues to move downward, driving the fixing column to move downward until the inwardly extending part of the lowest end of the fixing column completely slides into the slide groove. At this time, the cutting knife can cut the burr of the plate grid on the fixed base. After the cutting is completed, the cutting plate moves upward, and the cutting knife leaves the cutting groove first. At this time, the fixing column stays in the slot, and the plate grid has no support at this time, and slides obliquely downward into the discharge conveyor belt.

[0006] Further preferably, at least two groups of feed rollers are arranged between the end of the feed conveyor belt and the cleaning assembly, and at least two groups of discharge rollers are arranged between the front end of the discharge conveyor belt and the cleaning assembly.

[0007] Further preferably, each set of discharge rollers and feed rollers includes two rotating rollers arranged one above the other, and cleaning brushes are evenly spaced on the rotating rollers. The cleaning brushes can clean the burrs on the surface of the grid and the fine particles adsorbed on the grid, so as to prevent the machine from getting stuck during the grid paste coating process and affect the quality of the battery.

[0008] More preferably, longitudinal columns for stacking the grids are arranged on the left and right sides of the end of the discharge conveyor belt. After the burrs of the grids are cleaned, they slide along the longitudinal columns for a certain distance to facilitate the collection of the grids.

[0009] More preferably, a recycling box is provided below the fixed base to collect waste materials in the process of cleaning the burrs of the grid and to be melted again to make the grid, thereby saving resources.

[0010] The beneficial effects of the utility model are as follows: the grid enters the fixed base through the feed conveyor belt, and the inwardly extending part of the lower end of the fixed column is higher than the upper surface of the fixed base, which just clamps the pole ear of the grid, thereby limiting the grid on the fixed base. At this time, the cylinder drives the cutting plate to move downward. In the process of moving downward, first, the fixed column is immovable relative to the fixed base due to the action of the spring. When the fixed column slides to the top of the slide rail, the cutting plate continues to move downward, and the fixed column is inserted downward into the slot until the cutting knife contacts the burrs on both sides of the grid to cut off the burrs. After the burrs are cut off, the cutting plate moves upward, first driving the movement of the cutting knife. At this time, the extending part in the fixed column is completely inserted downward into the slot, and the pole ear of the grid has no support. Due to the action of gravity, the grid moves obliquely downward and enters the discharge conveyor belt to complete the cleaning of the burrs of the grid. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] Figure 2 It is a structural schematic diagram of the cleaning component of the utility model.

[0013] Figure 3 It is a schematic diagram of the position of the grid of the utility model being blocked by the fixed column on the fixed base. DETAILED DESCRIPTION

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] like Figure 1-3 As shown, a lead-acid battery grid burr cleaning device comprises a cleaning component, a feed conveyor belt 1 arranged at the front end of the cleaning component and a discharge conveyor belt 2 arranged at the rear end of the cleaning component, the cleaning component comprises a cutting structure and a fixed base 3 which is inclined and arranged with a higher front and a lower rear, the cutting structure comprises a cutting plate 4 which is arranged above the fixed base 3 and parallel to the fixed base 3 and a cylinder for lifting the cutting plate 4, the front and rear ends of the cutting plate 4 are both laterally provided with cutting knives 5 which are perpendicular to the cutting plate 4 and have blades facing downwards, the fixed base 3 is provided with cutting grooves corresponding to the cutting knives 5, the left and right sides of the cutting plate 4 are provided with vertically extending slide rails 7 near the rear side of the cutting knife 5 located at the front end, a fixed column 6 is slidably connected to the slide rail 7, the fixed column 6 is in a "[" shape, the openings of the fixed columns 6 on both sides are arranged opposite to each other, the fixed base 3 is provided with a slot for inserting the fixed column 6, and a spring is arranged in the slot.

[0016] When the cutting plate 4 is moved downward, the fixing column 6 remains in a position relative to the fixing base 3 until the fixing column 6 moves to the top of the slide rail 7. At this time, the cutting plate 4 continues to move downward, driving the fixing column 6 to move downward until the inwardly extending portion of the lowest end of the fixing column 6 completely slides into the slide groove. At this time, the cutting knife 5 can cut the burr of the cutting plate on the fixing base 3. After the cutting is completed, the cutting plate 4 moves upward, and the cutting knife 5 leaves the cutting groove first. At this time, the lower end extending portion of the fixing column 6 has slid into the slide groove, and the fixing column 6 stays in the slot. The ear is not blocked, and the cutting plate has no support, so it slides obliquely downward into the discharging conveyor 2.

[0017] At least two groups of feed rollers are arranged between the end of the feed conveyor belt 1 and the cleaning assembly, and at least two groups of discharge rollers are arranged between the front end of the discharge conveyor belt 2 and the cleaning assembly.

[0018] Each set of discharging rollers and feeding rollers includes two rotating rollers 8 arranged one above the other, and cleaning brushes are evenly spaced on the rotating rollers 8. The cleaning brushes can clean the burrs on the surface of the grid and the fine particles adsorbed on the grid, preventing the machine from getting stuck during the grid paste coating process, which affects the quality of the battery.

[0019] The left and right sides of the end of the discharge conveyor belt 2 are provided with longitudinal columns 9 for stacking the grid. The longitudinal columns 9 are provided, and after the burrs of the grid are cleaned, they slide along the longitudinal columns 9 for a certain distance, so as to facilitate the collection of the grid.

[0020] A recycling box 10 is provided below the fixed base 3. The recycling box 10 is provided to collect waste materials in the process of cleaning the burrs of the grid, and can be melted again to make the grid, thereby saving resources.

[0021] The grid enters the fixed base 3 through the feed conveyor belt 1, and the inward extending part of the lower end of the fixed column 6 is higher than the upper surface of the fixed base 3, which just clamps the pole ear of the grid, thereby limiting the grid on the fixed base 3. At this time, the cylinder drives the cutting plate 4 to move downward. In the process of moving downward, the fixed column 6 first does not move relative to the fixed base 3 due to the action of the spring. When the fixed column 6 slides to the top of the slide rail 7, the cutting plate 4 continues to move downward, and the fixed column 6 is inserted downward into the slot until the cutting knife 5 contacts the burrs on both sides of the grid to cut off the burrs. After the burrs are cut off, the cutting plate 4 moves upward, first driving the movement of the cutting knife 5. At this time, the extending part of the fixed column 6 is completely inserted downward into the slot, and the pole ear of the grid has no support. Due to the action of gravity, the grid moves obliquely downward and enters the discharge conveyor belt 2 to complete the cleaning of the burrs of the grid.

[0022] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A lead-acid battery grid burr cleaning device, Features: The invention comprises a cleaning component, a feeding conveyor belt (1) arranged at the front end of the cleaning component and a discharging conveyor belt (2) arranged at the rear end of the cleaning component. The cleaning component comprises a cutting structure and a fixed base (3) arranged with a high front and a low rear. The cutting structure comprises a cutting plate (4) arranged parallel to the fixed base (3) and located above the fixed base (3) and a cylinder for lifting the cutting plate (4). Cutting knives (5) with blades facing downwards and perpendicular to the cutting plate (4) are arranged transversely at the front and rear ends of the cutting plate (4). The fixed base (3) is provided with cutting grooves corresponding to the cutting knives (5). Vertically extending slide rails (7) are arranged on the left and right sides of the cutting plate (4) near the rear side of the cutting knives (5) located at the front end. A fixed column (6) is slidably connected to the slide rail (7). The fixed column (6) is in a "[" shape. The openings of the fixed columns (6) on both sides are arranged opposite to each other. A slot for inserting the fixed column (6) is opened on the fixed base (3), and a spring is arranged in the slot.

2. A lead-acid battery grid burr cleaning device according to claim 1, Features: At least two groups of feed rollers are arranged between the end of the feed conveyor belt (1) and the cleaning assembly, and at least two groups of discharge rollers are arranged between the front end of the discharge conveyor belt (2) and the cleaning assembly.

3. A lead-acid battery grid burr cleaning device according to claim 2, Features: Each group of discharge rollers and feed rollers comprises two rotating rollers (8) arranged one above the other, and cleaning brushes are evenly spaced apart on the rotating rollers (8).

4. A lead-acid battery grid burr cleaning device according to claim 2, Features: Longitudinal columns (9) for stacking grids are arranged on the left and right sides of the end of the discharge conveyor belt (2).

5. A lead-acid battery grid burr cleaning device according to claim 1, Features: A recovery box (10) is arranged below the fixed base (3).