Semi-automatic tapping machine for vehicle frame

By designing a semi-automatic tapping machine for the frame, and using the automated operation of servo motors and taps, the problems of low tapping efficiency and poor quality caused by manual operation in the prior art are solved, and efficient and stable tapping effect is achieved.

CN222133711UActive Publication Date: 2024-12-10WENZHOU KEHUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420073469.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2024-12-10
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

Existing tapping equipment requires multiple manual operations, resulting in low tapping efficiency and poor quality, which can easily cause double attack or missed attack problems.

Method used

A semi-automatic tapping machine for frames is designed, adopting a semi-automatic structure, and automatically taps the fixed plate with servo motors and taps, including fixing plates, frames, servo motors, taps, control buttons, mobile platform and clamping device. Automated operation with guide rails and buffer brackets.

Benefits of technology

The tapping efficiency is improved and the quality is optimized, which eliminates manual operation and fixed tapping position, which improves work efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tapping equipment, in particular to a semi-automatic tapping machine for a vehicle frame, which comprises a fixed plate, a rack and first tapping equipment arranged on the rack, the first tapping equipment comprises a servo motor and a first screw tap, the rack is provided with a control button, a tapping platform and a processing platform for placing the fixed plate, and the first tapping equipment comprises a first screw tap and a second screw tap. The machine frame is further provided with a first guide rail allowing the machining platform to move, the tapping platform is provided with second tapping equipment which is the same as the first tapping equipment in structure, a first screw tap of the first tapping equipment faces the top face of the fixing plate, and a second screw tap of the second tapping equipment faces the side face of the fixing plate. According to the utility model, equipment with a semi-automatic structure is used for tapping the fixed plate, and the tapping device has the advantages of high tapping efficiency and excellent tapping quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of tapping equipment, in particular to a semi-automatic tapping machine for a vehicle frame. Background Art

[0002] The chassis vehicle is mainly used to accommodate circuit breakers, transformers and other components in withdrawable switchgear, and to push and withdraw them as an auxiliary operation for connecting components to busbars. The frame of the chassis vehicle is also called a fixed plate. A large number of components of the chassis vehicle need to be installed on the fixed plate, and usually threaded connections are used. Therefore, the fixed plate needs to be processed with several suitable threaded holes.

[0003] In the process of machining threaded holes, tapping equipment must be used. The tapping equipment in the prior art is generally a servo motor driven tapping operation. This tapping equipment still requires workers to put materials, take materials, move the servo motor and the tap to the working position and other multiple manual operation processes. Manual operation is prone to cause problems such as double tapping and missed tapping, which ultimately leads to low tapping efficiency and poor tapping quality. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide a semi-automatic tapping machine for a frame, which uses a semi-automatic structure device to tap a fixed plate and has the advantages of high tapping efficiency and excellent tapping quality.

[0005] The technical solution adopted by the utility model is as follows: a semi-automatic tapping machine for a frame, comprising a fixed plate, a frame and a first tapping device arranged on the frame, the first tapping device comprising a servo motor and a first tap, the frame is provided with a control button, a tapping platform and a processing platform for placing the fixed plate, the frame is also provided with a first guide rail for moving the processing platform, the tapping platform is provided with a second tapping device with the same structure as the first tapping device, the first tap of the first tapping device faces the top surface of the fixed plate, and the second tap of the second tapping device faces the side surface of the fixed plate.

[0006] The frame is also provided with a second guide rail for the tapping platform to move, and the second guide rail is perpendicular to the axis of the first guide rail.

[0007] A support shaft, a positioning block and a positioning plate are provided on the processing platform, one end of the support shaft is abutted against the processing platform and the other end is abutted against the fixed plate, one end of the positioning block is clamped with the processing platform and the other end is clamped with the fixed plate, at least two positioning protrusions extend from the positioning plate, the fixed plate is provided with a square opening, one end of the positioning plate is clamped with the processing platform and the other end is clamped with the inner corner of the square opening through the two positioning protrusions.

[0008] A clamping device is provided at a position corresponding to the square opening of the processing platform, and the clamping device includes a cylinder, a pressure plate, a first connecting plate and a bracket fixedly connected to the cylinder. The cylinder drives a retractable push block, one end of the first connecting plate is hinged to the bracket and the other end is hinged to the middle part of the pressure plate. The push block drives the pressure plate to rotate around the first connecting plate. When the cylinder drives the push block to extend, the pressure plate rotates around the first connecting plate until the end of the pressure plate away from the push block abuts against the top surface of the fixed plate.

[0009] The clamping device also includes a second connecting plate and a third connecting plate. One end of the second connecting plate is hinged to the push block and the other end is hinged to the pressure plate. One end of the third connecting plate is hinged to the push block and the other end is hinged to the middle of the first connecting plate.

[0010] The hinged ends of the first connecting plate, the second connecting plate and the third connecting plate are all provided with clips.

[0011] The positions of the frame corresponding to the first guide rail and the second guide rail are provided with buffer brackets respectively used for buffering the processing platform and buffering the tapping platform.

[0012] The beneficial effects of the utility model are as follows: the utility model adopts a semi-automatic structure equipment to tap the fixed plate. It is only necessary to place or remove the fixed plate to be tapped or completed on the processing platform, that is, loading and unloading. The control button controls the tapping process with one click. After pressing the control button, the first guide rail first drives the processing platform with the fixed plate to move to the correct tapping position. The first tapping device and the second tapping device start to tap the holes to be tapped on the top and side surfaces of the fixed plate. After the tapping is completed, the processing platform returns to the initial position, eliminating the manual tapping process. The tapping position is fixed, and it has the advantages of high tapping efficiency and excellent tapping quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the utility model.

[0014] Figure 1 This is a structural schematic diagram of the utility model frame semi-automatic tapping machine;

[0015] Figure 2 It is a partial enlarged structural schematic diagram of the utility model;

[0016] Figure 3 for Figure 2 Schematic diagram of the structure without the fixing plate;

[0017] Figure 4This is a schematic diagram of the structure of the utility model in which a buffer bracket is installed on the rack;

[0018] Figure 5 It is a structural schematic diagram of the clamping device in the utility model;

[0019] In the figure, 1-fixed plate, 2-frame, 3-first tapping device, 4-servo motor, 5-first tap, 6-control button, 7-tapping platform, 8-machining platform, 9-first guide rail, 10-second tapping device, 11-second guide rail, 12-support shaft, 13-positioning block, 14-positioning plate, 15-positioning protrusion, 16-square opening, 17-cylinder, 18-pressing plate, 19-first connecting plate, 20-bracket, 21-push block, 22-second connecting plate, 23-third connecting plate, 24-circlip, 25-buffer bracket. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0021] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0022] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are used to explain and understand the present invention, but not to limit the scope of protection of the present invention.

[0023] like Figure 1As shown, an embodiment of the utility model is a semi-automatic tapping machine for a vehicle frame, comprising a fixed plate 1, a frame 2 and a first tapping device 3 arranged on the frame 2, wherein the first tapping device 3 comprises a servo motor 4 and a first tap 5, the frame 2 is provided with a control button 6, a tapping platform 7 and a processing platform 8 for placing the fixed plate 1, the frame 2 is also provided with a first guide rail 9 for moving the processing platform 8, the tapping platform 7 is provided with a second tapping device 10 with the same structure as the first tapping device 3, the first tap 5 of the first tapping device 3 faces the top surface of the fixed plate 1, and the second tap of the second tapping device 10 faces the side surface of the fixed plate 1. The utility model adopts a semi-automatic structure equipment to tap the fixed plate. It only needs to place or remove the fixed plate to be tapped or the tapped plate is placed on the processing platform, that is, loading and unloading. The control button controls the tapping process with one click. After pressing the control button, the first guide rail first drives the processing platform with the fixed plate to move to the correct tapping position, and the first tapping device and the second tapping device start to tap the holes to be tapped on the top surface and the side surface of the fixed plate. After the tapping is completed, the processing platform returns to the initial position, eliminating the manual tapping process. The tapping position is fixed, and the utility model has the advantages of high tapping efficiency and excellent tapping quality.

[0024] like Figure 1 As shown, the frame 2 is also provided with a second guide rail 11 for the tapping platform 7 to move, and the second guide rail 11 is perpendicular to the axis of the first guide rail 9. Through the above structure, the tapping platform moves through the second guide rail, and the position of the second tapping device is adjusted to adapt to fixed plates of various specifications.

[0025] like Figures 2 to 3 As shown, the processing platform 8 is provided with a support shaft 12, a positioning block 13 and a positioning plate 14. One end of the support shaft 12 abuts against the processing platform 8 and the other end abuts against the fixed plate 1. One end of the positioning block 13 is clamped with the processing platform 8 and the other end is clamped with the fixed plate 1. The positioning plate 14 is extended with at least two positioning protrusions 15. The fixed plate 1 is provided with a square opening 16. One end of the positioning plate 14 is clamped with the processing platform 8 and the other end is clamped with the inner corner of the square opening 16 through the two positioning protrusions 15. Through the above structure, the processing platform supports the fixed plate through the support shaft, and the fixed plate is clamped with the processing platform through the positioning block. At the same time, the positioning protrusion of the positioning plate is clamped with the square opening of the fixed plate. The stability of the fixed plate placed on the processing platform is greatly improved through the cooperation of the three. The processing platform can drive the fixed plate to move steadily. The cooperation of the positioning block and the positioning plate limits the placement position of the fixed plate. The servo motor will only drive the tap to telescopically tap. Therefore, it is ensured that the fixed plate is placed in the same position each time, so that the tapping can be ensured in place.

[0026] like Figure 2 and Figure 5As shown, the processing platform 8 is provided with a clamping device at the position corresponding to the square opening 16, and the clamping device includes a cylinder 17, a pressure plate 18, a first connecting plate 19, and a bracket 20 fixedly connected to the cylinder 17. The cylinder 17 drives a telescopic push block 21, one end of the first connecting plate 19 is hinged to the bracket 20 and the other end is hinged to the middle of the pressure plate 18, and the push block 21 drives the pressure plate 18 to rotate around the first connecting plate 19. When the cylinder 17 drives the push block 21 to extend, the pressure plate 18 rotates around the first connecting plate 19 until the end of the pressure plate 18 away from the push block 21 abuts against the top surface of the fixed plate 1. The fixed plate is further restricted by the clamping device of the processing platform, that is, similar to the principle of a lever, one end of the pressure plate is lifted by the push block driven by the cylinder, and the other end rotates around the first connecting plate and presses down, and finally presses the fixed plate to achieve the clamping effect, further satisfying the synchronous movement of the fixed plate when the processing platform moves, and reducing the vibration of the fixed plate during tapping, ensuring good tapping quality.

[0027] like Figure 5 As shown, the clamping device further includes a second connecting plate 22 and a third connecting plate 23, one end of the second connecting plate 22 is hinged to the push block 21 and the other end is hinged to the pressing plate 18, and one end of the third connecting plate 23 is hinged to the push block 21 and the other end is hinged to the middle of the first connecting plate 19. The second connecting plate and the third connecting plate, both of which are hinged to the push block, increase the rotation range of the pressing plate. When the push block contracts, the pressing plate is retracted to the bottom of the fixed plate. When the push block extends, it drives the pressing plate to extend from the square opening and rotate to the top of the fixed plate, further improving the stability of the pressing plate, and the pressing plate firmly presses the fixed plate.

[0028] like Figure 5 As shown, the hinged ends of the first connecting plate 19, the second connecting plate 22 and the third connecting plate 23 are all provided with a retaining spring 24. The retaining spring is used to improve the stability of the connection at the hinge and prevent the parts from falling off.

[0029] like Figure 4 As shown, the positions of the frame 2 corresponding to the first guide rail 9 and the second guide rail 11 are provided with buffer brackets 25 for buffering the processing platform 8 and the tapping platform 7 respectively. The buffer brackets 25 corresponding to the first guide rail 9 and the second guide rail 11 are distributed at both ends of the stroke. The processing platform and the tapping platform are limited and buffered by the buffer bracket to prevent the processing platform and the tapping platform from sliding too far or too fast, and to protect the processing platform and the tapping platform from moving within the set stroke and stopping smoothly, thereby ensuring the accuracy of subsequent tapping.

[0030] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.

Claims

1. A semi-automatic threading machine for a vehicle frame, comprising a fixing plate (1), a frame (2), and a first threading device (3) arranged on the frame (2), wherein the first threading device (3) comprises a servo motor (4) and a first threading tap (5), characterized in that: The frame (2) is provided with a control button (6), a tapping platform (7) and a processing platform (8) on which the fixed plate (1) is placed. The frame (2) is also provided with a first guide rail (9) for the processing platform (8) to move. The tapping platform (7) is provided with a second tapping device (10) having the same structure as the first tapping device (3). The first tap (5) of the first tapping device (3) faces the top surface of the fixed plate (1), and the second tap of the second tapping device (10) faces the side surface of the fixed plate (1).

2. The frame semi-automatic tapping machine according to claim 1, characterized in that: The frame (2) is also provided with a second guide rail (11) for the tapping platform (7) to move, and the second guide rail (11) is perpendicular to the axis of the first guide rail (9).

3. The frame semi-automatic tapping machine according to claim 1, characterized in that: The processing platform (8) is provided with a support shaft (12), a positioning block (13) and a positioning plate (14); one end of the support shaft (12) is in contact with the processing platform (8) and the other end is in contact with the fixed plate (1); one end of the positioning block (13) is clamped with the processing platform (8) and the other end is clamped with the fixed plate (1); at least two positioning protrusions (15) extend from the positioning plate (14); the fixed plate (1) is provided with a square opening (16); one end of the positioning plate (14) is clamped with the processing platform (8) and the other end is clamped with the inner corner of the square opening (16) through the two positioning protrusions (15).

4. The frame semi-automatic tapping machine according to claim 3, characterized in that: A clamping device is provided at a position of the processing platform (8) corresponding to the square opening (16), the clamping device comprising a cylinder (17), a pressure plate (18), a first connecting plate (19) and a bracket (20) fixedly connected to the cylinder (17); the cylinder (17) drives a telescopic push block (21); one end of the first connecting plate (19) is hinged to the bracket (20) and the other end is hinged to the middle of the pressure plate (18); the push block (21) drives the pressure plate (18) to rotate around the first connecting plate (19); when the cylinder (17) drives the push block (21) to extend, the pressure plate (18) rotates around the first connecting plate (19) until the end of the pressure plate (18) away from the push block (21) abuts against the top surface of the fixed plate (1).

5. The semi-automatic tapping machine for a vehicle frame according to claim 4, characterized in that: The clamping device further comprises a second connecting plate (22) and a third connecting plate (23); one end of the second connecting plate (22) is hinged to the push block (21) and the other end is hinged to the pressure plate (18); one end of the third connecting plate (23) is hinged to the push block (21) and the other end is hinged to the middle part of the first connecting plate (19).

6. The frame semi-automatic tapping machine according to claim 5, characterized in that: The hinged ends of the first connecting plate (19), the second connecting plate (22) and the third connecting plate (23) are all provided with retaining springs (24).

7. The frame semi-automatic tapping machine according to claim 2, characterized in that: The positions of the frame (2) corresponding to the first guide rail (9) and the second guide rail (11) are each provided with a buffer bracket (25) for buffering the processing platform (8) and the tapping platform (7), respectively.