High-performance plastic template production equipment

Abstract

The utility model relates to high-performance plastic template production equipment, and relates to the field of plastic template production equipment.The high-performance plastic template production equipment comprises a feeding mechanism, a base and a lower mold, the lower mold is arranged on the upper end face of the base, a conveying mechanism is arranged on the upper end face of the base, a sliding seat is arranged above the conveying mechanism, and the lower end face of the sliding seat is higher than the upper end face of the lower mold; a sliding groove is formed in the end, close to the lower die, of the sliding seat, a material bearing plate slidably connected with the sliding seat in the moving direction of the conveying mechanism is arranged in the sliding groove, a material scraping plate is arranged at the position, at an outlet of the sliding groove, of the sliding seat, and one end of the material scraping plate abuts against the upper end face of the material bearing plate. The upper end face of the sliding base is lower than the upper end face of the feeding mechanism. The method has the effect of reducing manpower waste.

Description

Technical Field

[0001] The present application relates to the field of plastic template production equipment, and in particular to a high-performance plastic template production equipment. Background Art

[0002] At present, as an emerging material, building plastic formwork is being used by people to replace traditional building decoration materials and building formwork materials. It mainly uses the good water resistance of plastic. Even if it is completely immersed in water, it will not expand and deform, nor will it rot or rust. It is not compatible with cement and does not adhere to it. It is easy to demould after construction. The production equipment of building plastic formwork uses green recycled materials (waste plastics, recycled polymers, wood fibers, biodegradable materials, waste cardboard) as raw materials, and uses XRD, SEM, mechanical loading and other testing technologies combined with numerical simulation solutions to study the key parameters of plastic formwork, such as strength, stiffness, thermal expansion and contraction parameters, high temperature resistance, flammability, anti-aging, and nailability, optimize the raw material ratio, put the raw materials into production according to the appropriate ratio, and automatically prepare high-performance plastic formwork.

[0003] In the related technology, the production equipment of building plastic formwork includes a hydraulic press base, a lower mold, four columns, a horizontal plate, a hydraulic cylinder, a lifting plate, and an upper die. The lower mold is fixedly mounted on the top of the hydraulic press base, and the four columns are fixedly mounted on the top of the four-column hydraulic press base and are symmetrically arranged in pairs. The horizontal plate is fixedly mounted on the top of the four columns, and the hydraulic cylinder is fixedly mounted on the top of the horizontal plate. A through hole is opened on the top of the horizontal plate, and the output shaft end of the hydraulic cylinder passes through the through hole. The lifting plate is fixedly mounted on the output shaft end of the hydraulic cylinder, and the lifting plate sliding sleeve is set on the four columns. The upper die is fixedly mounted on the bottom of the lifting plate and is located directly above the lower mold. The hydraulic cylinder drives the upper mold to squeeze the lower mold to squeeze the raw material into a plastic template.

[0004] With regard to the above-mentioned related technologies, the common hydraulic presses currently require manual work to place the material to be processed into the lower mold, which consumes a lot of physical strength of the workers and wastes manpower. Utility Model Content

[0005] In order to reduce manpower waste, the present application provides a high-performance plastic template production equipment.

[0006] The present application provides a high-performance plastic template production equipment, which adopts the following technical solutions:

[0007] A high-performance plastic template production equipment comprises a feeding mechanism, a base and a lower mold, wherein the lower mold is arranged on the upper end surface of the base, a conveying mechanism is provided on the upper end surface of the base, a sliding seat is provided above the conveying mechanism, the lower end surface of the sliding seat is higher than the upper end surface of the lower mold, a slide groove is provided at one end of the sliding seat close to the lower mold, a material receiving plate is provided in the slide groove and is slidably connected to the sliding seat along the moving direction of the conveying mechanism, the sliding seat is provided with a scraper plate at the slide groove outlet, one end of the scraper plate abuts against the upper end surface of the material receiving plate, the feeding mechanism is arranged on the side of the conveying mechanism away from the base, and the upper end surface of the sliding seat is lower than the upper end surface of the feeding mechanism.

[0008] By adopting the above technical scheme, the extruded material from the extruder is transported to the direction of the conveying mechanism through the feeding mechanism. When the extruded material falls onto the receiving plate, the conveying mechanism moves with the sliding seat toward the lower mold. When the receiving plate is located directly above the lower mold, the receiving plate is pushed into the chute, and the scraper plate pushes the extruded material on the receiving plate into the lower mold. The staff does not need to manually transport the extruded material from the extruder to the lower mold, which reduces the physical exertion of the staff and the waste of manpower.

[0009] Optionally, it also includes a column, a top seat, a hydraulic cylinder, a lifting plate and an upper mold, the top seat is fixedly installed on the top of the column, the hydraulic cylinder is fixedly connected to the top seat, the lifting plate is fixedly connected to the output shaft end of the hydraulic cylinder, the lifting plate sliding sleeve is arranged on the column, and the upper mold is detachably connected to the lower end surface of the lifting plate and is located directly above the lower mold.

[0010] By adopting the above technical solution, the top seat and the base are connected by the columns, the columns support the top seat, and the lifting plate passes through the columns and slides with the columns, thereby improving the stability of the lifting plate when it is lifted or lowered.

[0011] Optionally, the conveying mechanism includes a transmission belt and a first cylinder, the upper end surface of the conveyor belt is fixedly connected to the sliding seat, the first cylinder is vertically fixedly connected to the upper end surface of the base, a connecting block is provided at the output shaft end of the first cylinder, a connecting plate is provided on one side of the transmission belt, and the connecting block is fixedly connected to the connecting plate.

[0012] By adopting the above technical solution, the first cylinder drives the conveying mechanism to move up and down, which can adapt to lower molds of different heights.

[0013] Optionally, an elastic member is provided between the end of the material receiving plate away from the lower mold and the sliding seat, a second cylinder is provided on one side of the connecting plate connected to the connecting block, and a baffle is connected to the output end of the second cylinder, which moves horizontally perpendicular to the conveying direction of the conveyor belt.

[0014] By adopting the above technical solution, the baffle plate blocks the receiving plate from continuing to move forward, the sliding seat continues to move forward, the scraper plate pushes the extruded material on the receiving plate into the lower mold, and when the sliding seat retreats, the elastic member pops out the receiving plate and automatically transports the extruded material to the lower mold. There is no need to manually push the receiving plate, thereby reducing waste of manpower.

[0015] Optionally, a third cylinder is provided at one end of the sliding seat away from the lower mold, and an output shaft of the third cylinder passes through the sliding seat, extends into the interior of the slide groove, and is fixedly connected to the material receiving plate.

[0016] By adopting the above technical solution, the third cylinder can move the sliding seat to any position to transport the extruded material on the receiving plate to the lower mold, which is suitable for lower molds of various shapes.

[0017] Optionally, a plurality of conveying rods are provided on the upper end surface of the conveyor belt, a material guide platform is provided on the side of the base away from the feeding mechanism, the side of the material guide platform away from the base is an inclined surface, the distance between the inclined surface and the base gradually increases from top to bottom, and a transport vehicle is provided at the lower end of the material guide platform.

[0018] By adopting the above technical solution, the finished plastic template falls onto the conveying rod, then falls onto the material guide table along the conveying rod, and then falls onto the transport vehicle along the material guide table. There is no need for workers to manually move the plastic template onto the transport vehicle, thus saving manpower.

[0019] Optionally, the material guiding platform is evenly provided with a plurality of rollers on the inclined surface along the inclination direction of the inclined surface, the rollers are rotatably connected to the material guiding platform, and the axes of the rollers are parallel to the inclined surface and perpendicular to the inclination direction of the inclined surface.

[0020] By adopting the above technical solution, the friction between the material guide table and the plastic template is reduced, and the situation where the plastic template stays on the material guide table during the process of falling from the material guide table to the transport vehicle is reduced.

[0021] Optionally, a plurality of sliding rods are provided on the lower end surface of the connecting plate, and the sliding rods extend into the base and are slidably connected to the base.

[0022] By adopting the above technical solution, when the first cylinder drives the connecting plate to move up and down, the stability of the transmission mechanism is enhanced.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The extruded material from the extruder is transported to the conveying mechanism through the feeding mechanism. When the extruded material falls on the receiving plate, the conveying mechanism moves with the sliding seat toward the lower mold. When the receiving plate is located directly above the lower mold, the receiving plate is pushed into the chute, and the scraper plate pushes the extruded material on the receiving plate into the lower mold. The staff does not need to manually transport the extruded material from the extruder to the lower mold, which reduces the physical exertion of the staff and reduces the waste of manpower.

[0025] 2. The top seat and the base are connected by a column, which supports the top seat. The lifting plate passes through the column and slides with the column, which improves the stability of the lifting plate when it is lifted;

[0026] 3. The first cylinder drives the conveying mechanism to move up and down, which can adapt to lower molds of different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1.

[0028] Figure 2 yes Figure 1 Schematic cross-section of the conveying mechanism, sliding seat and material receiving plate.

[0029] Figure 3 It is a schematic diagram of the overall structure of the conveying mechanism, sliding seat and material receiving plate in Example 2.

[0030] Explanation of the accompanying drawings: 1. Base; 11. Lower mold; 12. Column; 13. Top seat; 14. Hydraulic cylinder; 15. Lifting plate; 16. Upper mold; 17. First cylinder; 18. Connecting block; 19. Connecting plate; 191. Slide rod; 2. Conveying mechanism; 21. Sliding seat; 22. Receiving plate; 23. Scraper plate; 24. Transmission belt; 241. Conveying rod; 25. Elastic member; 26. Second cylinder; 27. Baffle; 28. Third cylinder; 3. Feeding mechanism; 4. Guide table; 41. Roller; 5. Transport vehicle. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0032] The application discloses a high-performance plastic template production device.

[0033] Example 1

[0034] Reference Figure 1 A high-performance plastic template production equipment includes a base 1, on which a lower mold 11 is provided. Different plastic templates can be produced by replacing lower molds of different sizes and shapes. The lower mold 11 and the base 1 are fastened by bolts. Four corners of the base 1 are provided with columns 12. Lifting plates 15 are slid on the four columns 12. Through holes are opened at the four corners of the lifting plate 15 for the columns 12 to pass through. An upper mold 16 is provided on the lower end surface of the lifting plate 15. In the vertical direction, the positions of the upper and lower molds 11 and the upper mold 16 correspond. A top seat 13 is provided at the end of the column 12 away from the base 1. A hydraulic cylinder 14 is fixed on the top seat 13, and the output shaft end of the hydraulic cylinder 14 is fixedly connected to the lifting plate 15.

[0035] After the extrudate extruded by the extruder is placed in the lower mold 11, the equipment is started, and the hydraulic cylinder 14 drives the lifting plate 15 to move downward along the column 12. The upper mold 16 gradually approaches the lower mold 11 along with the lifting plate 15. When the upper mold 16 is completely fitted with the lower mold 11, the extrudate in the lower mold 11 is squeezed into a plastic template. Then, the hydraulic cylinder 14 drives the lifting plate 15 to move upward, and the upper mold 16 drives the pressed plastic template to rise and fall, and the upper mold 16 is cooled, and the plastic template falls off the upper mold 16.

[0036] Reference Figure 1 and Figure 2 A connecting plate 19 is provided on the upper end surface of the base 1, a conveyor belt is provided on the side of the connecting plate 19 close to the lower mold 11, a connecting block 18 is provided on the side of the connecting plate 19 away from the lower mold 11, a first cylinder 17 is provided on the lower surface of the connecting block 18, the lower end surface of the first cylinder 17 is fixedly connected to the base 1, a plurality of slide rods 191 are provided on the side of the connecting plate 19 close to the base 1, a slide groove is opened on the base 1, and the slide rod 191 moves in the slide groove along the lifting direction of the first cylinder 17.

[0037] A conveying mechanism 2 consisting of a transmission belt 24 and a first cylinder 17 is arranged near the two opposite vertical surfaces of the lower mold 11. Each conveying mechanism 2 can be driven to rise and fall by two first cylinders 17, which can increase the stability of the conveying mechanism 2 when it is raised and lowered. The first cylinder 17 is arranged at a position close to the side of the base 1 to reduce the uneven force caused by gravity. A plurality of sliding rods 191 are evenly arranged on the side of the connecting plate 19 close to the base 1, which can also increase the stability of the conveying mechanism 2 when it is raised and lowered and reduce shaking.

[0038] Reference Figure 1 and Figure 2 A sliding seat 21 is connected between the two conveyor belts, and the sliding seat 21 is fixedly connected to the conveyor belt at the upper end surface of the conveyor belt. A slide groove is provided at one end of the sliding seat 21 close to the lower mold 11 along the moving direction of the conveying mechanism 2, and a receiving plate 22 is provided in the slide groove. The receiving plate 22 is slidably connected to the sliding seat 21 along the moving direction of the conveyor belt, and an elastic member 25 is provided between the end of the receiving plate 22 away from the lower mold 11 and the sliding seat 21. The elastic member 25 can be a spring. A scraper plate 23 is provided at the slide groove outlet of the sliding seat 21, and one end of the scraper plate 23 abuts against the upper end surface of the receiving plate 22. A second cylinder 26 is provided on one side of the connecting plate 19 connected to the connecting block 18, and a baffle 27 is connected to the output end of the second cylinder 26. The baffle 27 moves horizontally perpendicular to the conveying direction of the conveyor belt.

[0039] The conveyor belt brings the sliding seat 21 to the position where the extrudate is poured into the lower mold 11. The second cylinder 26 pushes the baffle 27 to block the receiving plate 22 from continuing to move forward. The conveyor belt continues to drive the sliding seat 21 to move forward in the conveying direction. The receiving plate 22 enters the chute. The scraper plate 23 pushes the extrudate on the receiving plate 22 away from the receiving plate 22. The extrudate falls from the receiving plate 22 into the lower mold 11. The conveyor belt conveys in the opposite direction. The receiving plate 22 pops out of the chute under the elastic force of the spring and reciprocates with the conveyor belt, repeating the above process.

[0040] Reference Figure 1 and Figure 2 A high-performance plastic template production device also includes a feeding mechanism 3, which is arranged at one end of the conveying mechanism 2 away from the base 1, and a plurality of conveying rods 241 are connected between the two conveyor belts. The conveying rods 241 are fixedly connected to the conveyor belt at the upper end surface of the conveyor belt. A material guide platform 4 is provided on the side of the base 1 away from the feeding mechanism 3, and a transport vehicle 5 is provided at the lower end of the material guide platform 4.

[0041] The extruded material from the extruder falls onto the upper end surface of the feeding mechanism 3, and the feeding mechanism 3 moves with the extruded material toward the conveying mechanism 2, and the extruded material falls from the feeding mechanism 3 onto the receiving plate 22, and the produced plastic template falls off from the upper mold 16 and falls onto the conveying rod 241. When the receiving plate 22 moves toward the lower mold 11, the conveying rod 241 moves the plastic mold onto the guide table 4, and the plastic mold falls onto the transport vehicle 5 along the guide table 4. This process does not require the staff to manually load and unload the materials, saving manpower.

[0042] The side of the material guide platform 4 away from the base 1 is set as an inclined surface, the upper end of the inclined surface is closer to the base 1 than the lower end, and a plurality of rollers 41 rotatably connected to the material guide platform 4 are evenly arranged on the inclined surface, and the rotating shafts of the rollers 41 are rotatably connected to the material guide platform 4 within the inclined surface of the material guide platform 4.

[0043] The implementation principle of a high-performance plastic template production equipment in an embodiment of the present application is as follows: the extruded material extruded by the extruder is transported toward the conveying mechanism 2 through the feeding mechanism 3. When the extruded material falls onto the receiving plate 22, the conveyor belt moves the sliding seat 21 toward the lower mold 11. When the receiving plate 22 is located directly above the lower mold 11, the second cylinder 26 pushes the baffle plate 27 to block the receiving plate 22 from continuing to move forward. The conveyor belt continues to drive the sliding seat 21 to move forward in the conveying direction. The receiving plate 22 enters the chute, and the scraper plate 23 pushes the extruded material on the receiving plate 22 into the lower mold 11. The staff does not need to manually transport the extruded material from the extruder to the lower mold 11, which reduces the physical exertion of the staff and reduces the waste of manpower.

[0044] Example 2

[0045] Reference Figure 3The difference between this embodiment and embodiment 1 is that a third cylinder 28 is provided at one end of the sliding seat 21 away from the lower mold 11 , and the output shaft of the third cylinder 28 passes through the sliding seat 21 and extends into the interior of the slide groove and is fixedly connected to the receiving plate 22 .

[0046] The conveyor belt brings the sliding seat 21 to the position where the extrudate is poured into the lower mold 11, and the output shaft of the third cylinder 28 contracts to pull the receiving plate 22 into the chute. The scraper plate 23 pushes the extrudate on the receiving plate 22 away from the receiving plate 22, and the extrudate falls from the receiving plate 22 into the lower mold 11. The conveyor belt transports in the opposite direction, and the output shaft of the third cylinder 28 extends to push the receiving plate 22 out of the chute. The above process is repeated as the conveyor belt reciprocates.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-performance plastic template production device, comprising a feeding mechanism (3), a base (1) and a lower mold (11), characterized in that: The lower mold (11) is arranged on the upper end surface of the base (1), and a conveying mechanism (2) is provided on the upper end surface of the base (1). A sliding seat (21) is provided above the conveying mechanism (2), and the lower end surface of the sliding seat (21) is higher than the upper end surface of the lower mold (11). A sliding groove is provided at one end of the sliding seat (21) close to the lower mold (11), and a material receiving plate (22) is provided in the sliding groove and is slidably connected to the sliding seat (21) along the moving direction of the conveying mechanism (2). The sliding seat (21) is provided with a scraper plate (23) at the exit of the sliding groove, and one end of the scraper plate (23) is in contact with the upper end surface of the material receiving plate (22). The feeding mechanism (3) is arranged on a side of the conveying mechanism (2) away from the base (1), and the upper end surface of the sliding seat (21) is lower than the upper end surface of the feeding mechanism (3).

2. A high performance plastic formwork production equipment according to claim 1, characterized in that: The invention also comprises a column (12), a top seat (13), a hydraulic cylinder (14), a lifting plate (15) and an upper mold (16), wherein the top seat (13) is fixedly mounted on the top of the column (12), the hydraulic cylinder (14) is fixedly connected to the top seat (13), the lifting plate (15) is fixedly connected to the output shaft end of the hydraulic cylinder (14), the lifting plate (15) is slidably sleeved on the column (12), and the upper mold (16) is detachably connected to the lower end surface of the lifting plate (15) and is located directly above the lower mold (11).

3. The high-performance plastic formwork production equipment according to claim 1, characterized in that: The conveying mechanism (2) comprises a transmission belt (24) and a first cylinder (17), the upper end surface of the transmission belt is fixedly connected to the sliding seat (21), the first cylinder (17) is vertically fixedly connected to the upper end surface of the base (1), a connecting block (18) is provided at the output shaft end of the first cylinder (17), a connecting plate (19) is provided on one side of the transmission belt (24), and the connecting block (18) is fixedly connected to the connecting plate (19).

4. The high-performance plastic template production equipment according to claim 3 is characterized in that: An elastic member (25) is provided between the end of the receiving plate (22) away from the lower mold (11) and the sliding seat (21); a second cylinder (26) is provided on the side of the connecting plate (19) connected to the connecting block (18); a baffle (27) is connected to the output end of the second cylinder (26); and the baffle (27) moves horizontally in a direction perpendicular to the conveying direction of the conveyor belt.

5. The high-performance plastic formwork production equipment according to claim 1, characterized in that: A third cylinder (28) is provided at one end of the sliding seat (21) away from the lower mold (11), and an output shaft of the third cylinder (28) passes through the sliding seat (21) and extends into the interior of the slide groove to be fixedly connected to the material receiving plate (22).

6. The high-performance plastic formwork production equipment according to claim 3, characterized in that: The upper end surface of the conveyor belt is provided with a plurality of conveying rods (241); a material guide platform (4) is provided on the side of the base (1) away from the feeding mechanism (3); the side of the material guide platform (4) away from the base (1) is an inclined surface; the distance between the inclined surface and the base (1) gradually increases from top to bottom; and a transport vehicle (5) is provided at the lower end of the material guide platform (4).

7. The high-performance plastic template production equipment according to claim 6, characterized in that: The material guide platform (4) is evenly provided with a plurality of rollers (41) on the inclined surface along the inclined direction of the inclined surface. The rollers (41) are rotatably connected to the material guide platform (4). The axes of the rollers (41) are parallel to the inclined surface and perpendicular to the inclined direction of the inclined surface.

8. The high-performance plastic formwork production equipment according to claim 3, characterized in that: A plurality of sliding rods (191) are provided on the lower end surface of the connecting plate (19), and the sliding rods (191) extend into the base (1) and are slidably connected to the base (1) in a vertical direction.

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