Air injection ring forming system in ozone tank
By using a jet ring-forming system formed by a high-pressure fan and a hollow ozone tank in the ozone box, the problems of inconsistent ozone ring concentration and excessive jet volume are solved, and the consistency of ozone concentration and the improvement of cloth finishing effect are achieved.
Patent Information
- Application Number
- CN202420826113.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-21
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-21
AI Technical Summary
The ozone gas ring in the ozone box in the prior art has poor effect on cloth finishing, mainly due to the inconsistent concentration of the ozone ring and the ozone concentration in the ozone box, and the volume problem caused by the excessive amount of ozone jet.
A ring-forming system in an ozone box is adopted, including a high-pressure fan, an ozone input tube, a hollow ozone tank and an annular jet pipe. The preset concentration of ozone is sprayed from the hollow ozone tank into the ozone box through a high-pressure fan to form a High-pressure and low-air volume jets form rings to ensure consistency and effective finishing of ozone concentration.
The ozone concentration is consistent with the inside of the box, the speed and effect of cloth finishing is improved, the problem of excessive jet volume caused by small ozone box volume is avoided, and efficient cloth finishing is ensured.
Smart Images

Figure CN222139538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ozone finishing of cloth in an ozone box, in particular to an air jet ring forming system in an ozone box. Background Art
[0002] When finishing knitted, woven, and non-woven fabrics in an ozone box, it is very important to use a hanging loop. When the cloth moves in the ozone box, the ozone in the ozone box needs to treat the cloth. At present, in addition to the normal ozone gas in the ozone box, an ozone ring is also needed to deeply finish the cloth. However, there are many problems with the existing technology that relies on overfeeding, mechanical or vacuum hanging loops. For example, when the ozone ring is used to finish the cloth, the ozone concentration in the ozone box changes due to the inconsistency between the concentration of the ozone ring and the ozone concentration in the ozone box, which in turn affects the finishing effect of the cloth; furthermore, due to the limited volume of the ozone box and the large amount of ozone jet in the existing technology, it will also seriously affect the effect of ozone finishing of the cloth. Summary of the invention
[0003] The utility model aims to solve the shortcomings in the prior art and proposes an air jet ring-forming system in an ozone box.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an air jet ring-forming system in an ozone box, comprising an ozone box, a high-pressure fan, an ozone delivery pipe, a hollow ozone tank, an air jet pipe and a ring-forming air jet pipe, the hollow ozone tank is filled with ozone of a preset concentration, one end of the ozone delivery pipe is connected to the hollow ozone tank, and the other end is connected to the high-pressure fan; one end of the air jet pipe is connected to the high-pressure fan, and the other end is connected to the ring-forming air jet pipe, a preset number of air jet holes are evenly arranged on the ring-forming air jet pipe, and the ring-forming air jet pipe extends into the ozone box; the ozone in the hollow ozone tank enters the high-pressure fan through the ozone delivery pipe, is transmitted to the ring-forming air jet pipe through the high-pressure fan, and is sprayed into the ozone box from the air jet holes on the ring-forming air jet pipe.
[0005] In the present application, the installed power of the high-pressure fan is 0.55kw to 5kw, the air volume is 80 cubic meters per hour to 300 cubic meters per hour, and the wind pressure is 0.5Mpa to 18000Mpa, so as to achieve the purpose of high pressure and small air volume.
[0006] In the present application, a first sprocket, a second sprocket, a third sprocket, a fourth sprocket and a chain are provided in the ozone box, the chain is respectively engaged with the first sprocket, the second sprocket, the third sprocket and the fourth sprocket, and the chain is connected end to end, and the first sprocket, the second sprocket, the third sprocket and the fourth sprocket rotate simultaneously.
[0007] In the present application, a preset number of cloth hanging rollers are fixedly connected to the chain, and the chain drives the cloth hanging rollers to move while moving, and the cloth hanging rollers are hung with cloth.
[0008] In the present application, it also includes a first tension roller and a second tension roller, the first tension roller and the second tension roller are distributed at the front and rear ends of the ozone box, the second tension roller is located in front of the first tension roller, the first tension roller tightens the cloth to be sorted, so that the cloth becomes flatter; the second tension roller tightens the sorted cloth, so that the sorted cloth becomes flat.
[0009] In the present application, it also includes a first water seal groove and a second water seal groove, the first water seal groove and the second water seal groove are located at both ends of the ozone box, and the second water seal groove is located in front of the first water seal groove, the first water seal groove and the second water seal groove are filled with water, the first tension roller is arranged in the first water seal groove, and the second tension roller is arranged in the second water seal groove; and the water in the first water seal groove floods the first tension roller, and the water in the second water seal groove floods the second tension roller.
[0010] In the present application, it also includes a cloth feed padder and a cloth outlet padder, which are arranged at both ends of the ozone box, and the cloth outlet padder is located in front of the cloth feed padder; the cloth feed padder is arranged in the first water seal groove, and the cloth feed padder is located above the water in the first water seal groove and does not contact the water in the first water seal groove.
[0011] In the present application, it also includes an overfeed roller and a cloth drawing roller, both of which are arranged in the ozone box, the cloth drawing roller is located in front of the overfeed roller, the cloth flows into the overfeed roller through the cloth feeding roller, the rotation speed of the overfeed roller is greater than the movement speed of the chain, so that the cloth on the overfeed roller is hung on the cloth hanging roller on the chain and forms a loop; the finished cloth flows into the cloth drawing roller, and the cloth flows into the second tension roller through the cloth drawing roller.
[0012] In the present application, an ozone generator and an ozone jet pipe are also included. The ozone jet pipe extends into the ozone box. The ozone generator is connected to the ozone jet pipe. The ozone jet pipe is provided with an ozone jet hole. The ozone generator is used to produce ozone, so that there is ozone in the ozone box.
[0013] In the present application, the ozone concentration in the hollow ozone tank is the same as the ozone concentration in the ozone box.
[0014] The beneficial effects of the present application are as follows: the present application adopts a high-pressure blower to form a ring through high-pressure jetting, and only 80 cubic meters of gas per hour are needed to generate a high pressure of 18,000 MPa, thereby forming a jet ring; further, the gas does not come from the box (the gas source from the box is easy to destroy the ozone concentration in the box), but is drawn from a hollow ozone tank connected to the box above the box, thereby ensuring that the jet ozone concentration is consistent with the ozone concentration in the box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of an air jet ring-forming system in an ozone box provided by the utility model.
[0016] Figure 2 for Figure 1 A partial enlarged view of
[0017] Figure 3 Another schematic diagram of the jet ring-forming system in an ozone box provided by the utility model.
[0018] Figure 4 Another schematic diagram of the jet ring-forming system in an ozone box provided by the utility model.
[0019] Figure 5 A schematic diagram of the air inlet and outlet of a high-pressure fan of an air jet loop-forming system in an ozone box provided by the utility model. DETAILED DESCRIPTION
[0020] The present application is further described in detail below by specific embodiments in conjunction with the accompanying drawings. Wherein similar elements in different embodiments adopt associated similar element numbers. In the following embodiments, many detailed descriptions are intended to enable the present application to be better understood. However, those skilled in the art can easily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, and methods. In some cases, some operations related to the present application are not shown or described in the specification, in order to avoid the core part of the present application being overwhelmed by too much description, and for those skilled in the art, it is not necessary to describe these related operations in detail, and they can fully understand the related operations based on the description in the specification and the general technical knowledge in the art.
[0021] In addition, the features, operations or characteristics described in the specification can be combined in any appropriate manner to form various implementations, and the operation steps involved in each embodiment can also be replaced or adjusted in a sequence in a manner that is obvious to those skilled in the art. Therefore, the specification and drawings are only for the purpose of clearly describing a certain embodiment and do not mean that the composition and / or sequence are necessary.
[0022] The serial numbers of the components in this document, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings).
[0023] Please refer to Figure 1-5 The present application provides an air jet ring-forming system in an ozone box, the system comprising an ozone box, a high-pressure fan 17, an ozone delivery pipe 20, a hollow ozone tank 19, an air jet pipe 18 and an air jet ring-forming pipe 21, the hollow ozone tank 19 is filled with ozone of a preset concentration, one end of the ozone delivery pipe 20 is connected to the hollow ozone tank 19, and the other end is connected to the high-pressure fan 17; one end of the air jet pipe 18 is connected to the high-pressure fan 17, and the other end is connected to the air jet ring-forming pipe 21, a preset number of air jet holes are evenly arranged on the air jet ring-forming pipe 21, and the air jet ring-forming pipe 21 extends into the ozone box; the ozone in the hollow ozone tank 19 enters the high-pressure fan 17 through the ozone delivery pipe 20, is transmitted to the air jet ring-forming pipe 21 through the high-pressure fan 17, and is sprayed into the ozone box from the air jet holes on the air jet ring-forming pipe 21. In this way, the ozone in the hollow ozone tank 19 is drawn into the ring-forming jet pipe 21 through the high pressure of the high-pressure blower 17, and an air ring is formed in the jet holes on the ring-forming jet pipe 21. This is the so-called "jet ring formation". The ozone gas ring is sprayed toward the cloth in the ozone box, thereby accelerating and improving the speed and effect of cloth finishing.
[0024] In some embodiments of the present application, the installed power of the high-pressure blower 17 is 0.55kw to 5kw, the air volume is 80 cubic meters per hour to 300 cubic meters per hour, and the wind pressure is 0.5Mpa to 18000Mpa, so as to achieve the purpose of high pressure and small air volume. In this way, when the high-pressure blower 17 draws the ozone in the hollow ozone tank 19 into the ozone box, the ozone is ejected from the ring-shaped jet pipe 21 at a high pressure, but the jet volume is small, thereby solving the technical problem of the small volume of the ozone box.
[0025] In some embodiments of the present application, the ozone box is provided with a first sprocket 11, a second sprocket 12, a third sprocket 13, a fourth sprocket 14 and a chain, the chain is respectively engaged with the first sprocket 11, the second sprocket 12, the third sprocket 13 and the fourth sprocket 14, and the chain is connected end to end, the first sprocket 11, the second sprocket 12, the third sprocket 13 and the fourth sprocket 14 rotate simultaneously, thereby driving the chain to move. The first sprocket 11, the second sprocket 12, the third sprocket 13 and the fourth sprocket 14 are all provided with teeth, and the chain is provided with tooth grooves, and the teeth on the first sprocket 11, the second sprocket 12, the third sprocket 13 and the fourth sprocket 14 are engaged with the tooth grooves on the chain, thereby driving the chain to move forward when the first sprocket 11, the second sprocket 12, the third sprocket 13 and the fourth sprocket 14 rotate.
[0026] In some embodiments of the present application, a preset number of cloth hanging rollers 6 are fixedly connected to the chain, and the chain drives the cloth hanging rollers 6 to move while moving, and the cloth hanging rollers 6 are hung with cloth.
[0027] In some embodiments of the present application, the system further includes a first tension roller 3 and a second tension roller 9, the first tension roller 3 and the second tension roller 9 are distributed at the front and rear ends of the ozone box, and the second tension roller 9 is located in front of the first tension roller 3. The first tension roller 3 tightens the cloth 1 to be sorted, so that the cloth 1 becomes relatively flat; the second tension roller 9 tightens the sorted cloth, so that the sorted cloth becomes flat. First of all, the second tension roller 9 mentioned here being located in front of the first tension roller 3 refers to the direction in which the cloth moves, and the cloth continuously moving forward is defined as the front. Furthermore, the main purpose of the first tension roller 3 is to tighten and straighten the unsorted, wrinkled cloth, so that there is tension in the cloth passing through the first tension roller 3; similarly, the main purpose of the second tension roller 9 is to tighten and straighten the sorted cloth.
[0028] In some embodiments of the present application, the system further comprises a first water seal groove 2 and a second water seal groove 8, wherein the first water seal groove 2 and the second water seal groove 8 are located at both ends of the ozone box, and the second water seal groove 8 is located in front of the first water seal groove 2, the first water seal groove 2 and the second water seal groove 8 are filled with water, the first tension roller 3 is arranged in the first water seal groove 2, and the second tension roller 9 is arranged in the second water seal groove 8; and the water in the first water seal groove 2 floods the first tension roller 3, and the water in the second water seal groove 8 floods the second tension roller 9. In this way, the unfinished cloth 1 is wetted when passing through the first water seal groove 2, and the finished cloth is also wetted when passing through the second water seal groove 8.
[0029] In some embodiments of the present application, the system further comprises a cloth-in-feed padder 4 and a cloth-out-feed padder 10, the cloth-in-feed padder 4 and the cloth-out-feed padder 10 are arranged at both ends of the ozone box, and the cloth-out-feed padder 10 is located in front of the cloth-in-feed padder 4; the cloth-in-feed padder 4 is arranged in the first water seal groove 2, the cloth-in-feed padder 4 is located above the water in the first water seal groove 2, and does not contact the water in the first water seal groove 2. In this way, the cloth stretched by the first tension roller 3 extends into the cloth-in-feed padder 4, and the cloth stretched by the second tension roller 9 extends into the cloth-out-feed padder 10.
[0030] In some embodiments of the present application, the system further includes an overfeed roller 5 and a cloth guide roller 7, both of which are arranged in the ozone box, and the cloth guide roller 7 is located in front of the overfeed roller 5, and the cloth flows into the overfeed roller 5 through the cloth feeding roller 4, and the rotation speed of the overfeed roller 5 is greater than the movement speed of the chain, so that the cloth on the overfeed roller 5 is hung on the cloth hanging roller 6 on the chain and forms a loop; the finished cloth flows into the cloth guide roller 7, and the cloth flows into the second tension roller 9 through the cloth guide roller 7.
[0031] In some embodiments of the present application, the system further includes an ozone generator 15 and an ozone jet pipe 16, the ozone jet pipe 16 extends into the ozone box, the ozone generator 15 is connected to the ozone jet pipe 16, the ozone jet pipe 16 is provided with an ozone jet hole, and the ozone generator 15 is used to produce ozone, so that there is ozone in the ozone box. The ozone generator 15 disclosed in the present application belongs to the prior art, and the ozone generator 15 in the prior art only needs to be able to produce ozone.
[0032] In some embodiments of the present application, the ozone concentration in the hollow ozone tank 19 is the same as the ozone concentration in the ozone box.
[0033] The present application adopts a high-pressure blower to form a ring through high-pressure jet injection, which only requires 80 cubic meters of gas per hour to generate a high pressure of 18,000 MPa, thereby forming a jet ring; furthermore, the gas does not come from the box (the gas source from the box is easy to destroy the ozone concentration in the box), but is drawn from a hollow ozone tank connected to the box above the box, thereby ensuring that the jet ozone concentration is consistent with the ozone concentration in the box.
[0034] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An ozone chamber jet ring system, characterized in that: It comprises an ozone box, a high-pressure fan, an ozone delivery pipe, a hollow ozone tank, an air jet pipe and a ring-shaped air jet pipe, wherein the hollow ozone tank is filled with ozone of a preset concentration, one end of the ozone delivery pipe is connected to the hollow ozone tank, and the other end is connected to the high-pressure fan; one end of the air jet pipe is connected to the high-pressure fan, and the other end is connected to the ring-shaped air jet pipe, a preset number of air jet holes are evenly arranged on the ring-shaped air jet pipe, and the ring-shaped air jet pipe extends into the ozone box; the ozone in the hollow ozone tank enters the high-pressure fan through the ozone delivery pipe, is transmitted to the ring-shaped air jet pipe through the high-pressure fan, and is sprayed into the ozone box from the air jet holes on the ring-shaped air jet pipe.
2. The ozone chamber jet ring system according to claim 1, characterized in that: The installed power of the high-pressure fan is 0.55kw to 5kw, the air volume is 80 cubic meters per hour to 300 cubic meters per hour, and the wind pressure is 0.5Mpa to 18000Mpa, so as to achieve the purpose of high pressure and small air volume.
3. The ozone chamber jet ring system according to claim 1, characterized in that: The ozone box is provided with a first sprocket, a second sprocket, a third sprocket, a fourth sprocket and a chain, the chain is respectively engaged with the first sprocket, the second sprocket, the third sprocket and the fourth sprocket, and the chain is connected end to end, and the first sprocket, the second sprocket, the third sprocket and the fourth sprocket rotate simultaneously.
4. The ozone chamber jet ring system according to claim 3, characterized in that: A preset number of cloth hanging rollers are fixedly connected to the chain, and the chain drives the cloth hanging rollers to move while moving, and the cloth hanging rollers are hung with cloth.
5. The ozone chamber jet ring system according to claim 4, characterized in that: It also includes a first tension roller and a second tension roller, the first tension roller and the second tension roller are distributed at the front and rear ends of the ozone box, the second tension roller is located in front of the first tension roller, the first tension roller tightens the cloth to be sorted, so that the cloth becomes relatively flat; the second tension roller tightens the sorted cloth, so that the sorted cloth becomes flat.
6. The ozone chamber jet ring system according to claim 5, characterized in that: It also includes a first water seal groove and a second water seal groove, wherein the first water seal groove and the second water seal groove are located at both ends of the ozone box, and the second water seal groove is located in front of the first water seal groove, the first water seal groove and the second water seal groove are filled with water, the first tension roller is arranged in the first water seal groove, and the second tension roller is arranged in the second water seal groove; and the water in the first water seal groove floods the first tension roller, and the water in the second water seal groove floods the second tension roller.
7. The ozone chamber jet ring system according to claim 6, characterized in that: It also includes a cloth inlet padder and a cloth outlet padder, which are arranged at both ends of the ozone box, and the cloth outlet padder is located in front of the cloth inlet padder; the cloth inlet padder is arranged in the first water seal groove, the cloth inlet padder is located above the water in the first water seal groove, and does not contact the water in the first water seal groove.
8. The ozone chamber jet ring system according to claim 7, characterized in that: It also includes an overfeed roller and a cloth drawing roller, both of which are arranged in the ozone box, the cloth drawing roller is located in front of the overfeed roller, the cloth flows into the overfeed roller through the cloth feeding roller, the rotation speed of the overfeed roller is greater than the movement speed of the chain, so that the cloth on the overfeed roller is hung on the cloth hanging roller on the chain and forms a loop; the cloth after finishing flows into the cloth drawing roller, and the cloth flows into the second tension roller through the cloth drawing roller.
9. The ozone chamber jet ring system according to claim 8, characterized in that: It also includes an ozone generator and an ozone jet pipe, the ozone jet pipe extends into the ozone box, the ozone generator is connected to the ozone jet pipe, the ozone jet pipe is provided with an ozone jet hole, and the ozone generator is used to produce ozone, so that there is ozone in the ozone box.
10. The ozone chamber jet ring system according to claim 9, characterized in that: The ozone concentration in the hollow ozone tank is the same as the ozone concentration in the ozone box.
