Intelligent monitoring and adjusting device for photovoltaic flexible support

Abstract

The utility model discloses an intelligent monitoring and adjusting device for a photovoltaic flexible support, which comprises the photovoltaic flexible support, a plurality of steel cables are arranged in the photovoltaic flexible support, tension sensors are arranged on the steel cables, a control box is arranged on the photovoltaic flexible support, the control box is fixed on the photovoltaic flexible support, and the tension sensors are arranged on the control box. Wherein the control box is connected with the tension sensor, the tail end of the steel cable is provided with an electric push rod, the electric push rod is connected with the control box, and the control box receives a tension signal transmitted by the tension sensor so as to achieve detection of the tension of the photovoltaic flexible support. And the electric push rod is used for tensioning the steel cable so as to control the tension of the photovoltaic flexible bracket.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic support monitoring, and in particular relates to an intelligent monitoring and adjustment device for a photovoltaic flexible support. Background Art

[0002] In the prior art, there is an application number 202310317563.2, entitled "A method and system for intelligent monitoring of photovoltaic flexible support construction". The technical solution describes: The utility model relates to the field of photovoltaic support technology, specifically, to a method and system for intelligent monitoring of photovoltaic flexible support construction, the steps of the method comprising: obtaining an image simulation signal of the photovoltaic flexible support, and performing pre-processing steps and post-processing steps in sequence to obtain the vertex coordinates of the straight line of the photovoltaic flexible support column; constructing vertex coordinate grid lines in sequence according to the selected vertex coordinates of the straight line of the column, and judging the size of the coordinate points (x, y) of the vertex coordinate grid lines; if it is judged that the coordinate point y is greater than the coordinate point x, it is judged that there is a height difference between the columns causing shadow obstruction, and it is immediately marked and prompted to remind the technicians to replace the columns that cause the height difference. Otherwise, no reminder is given to complete the intelligent monitoring of the construction of the photovoltaic flexible support.

[0003] The above known technologies have the following disadvantages: the flexible bracket can only be monitored during construction, and cannot be monitored after the photovoltaic power station is completed. The tension of the steel cable of the flexible bracket is not monitored, and the tension state of the steel cable cannot be accurately identified. Utility Model Content

[0004] In order to solve the above technical problems, the utility model proposes an intelligent monitoring and adjustment device for a photovoltaic flexible support to solve the problems existing in the above prior art. The utility model can monitor the tension of the steel strand of the flexible support in real time and adjust the tension through the monitoring system.

[0005] To achieve the above purpose, the utility model provides a photovoltaic flexible bracket intelligent monitoring and adjustment device, comprising:

[0006] A photovoltaic flexible bracket, wherein a plurality of steel cables are arranged in the photovoltaic flexible bracket, wherein the steel cables are provided with tension sensors, and a control box is arranged on the photovoltaic flexible bracket, wherein the control box is fixed on the photovoltaic flexible bracket, wherein the control box is connected to the tension sensor, and an electric push rod is arranged at the end of the steel cable, wherein the electric push rod is connected to the control box, and the tension signal transmitted by the tension sensor is received by the control box to detect the tension of the photovoltaic flexible bracket, and the steel cable is tensioned by the electric push rod to control the tension of the photovoltaic flexible bracket.

[0007] Optionally, the photovoltaic flexible support includes a group of beams, which are vertically arranged on columns for fixing the beams, and a plurality of steel cables are arranged between the beams, wherein the steel cables include component cables and load-bearing cables.

[0008] Optionally, the control box includes a box body, which is fixedly mounted on the column, and a tension transmitter and a CPU module are arranged inside the box body, wherein the tension sensor, the tension transmitter and the monitoring module are connected in sequence; wherein the CPU module adopts a CPU processor.

[0009] Optionally, a driver is also provided inside the box, and the CPU module, the driver and the electric push rod are connected in sequence.

[0010] Optionally, a communication module is further provided inside the box, wherein the CPU module is connected to the communication module, and the communication module adopts a 4G Internet of Things communication module.

[0011] Optionally, a power supply module is further provided in the control box, wherein the power supply module is respectively connected to the communication module, the CPU module, the tension transmitter, the tension sensor and the driver to realize power supply.

[0012] Optionally, the tension transmitter is connected to the tension sensor via a cable.

[0013] Optionally, the tension transmitter is connected to the CPU module via an RS485 network structure.

[0014] Compared with the prior art, the utility model has the following advantages and technical effects:

[0015] This technical solution aims at the problem that after the construction of a photovoltaic power station using a flexible bracket is completed, as time goes by, the steel cable is easily loosened due to long-term large tension, which in turn affects the safe operation of the photovoltaic power station. The utility model installs a tension sensor on the steel cable of the flexible bracket, which can monitor the tension of the steel cable of the flexible bracket in real time. An electric push rod is installed at the terminal of the steel cable. When the steel cable is loose, the push rod can be used to tension the steel cable to adjust the tension of the steel cable, which provides a good tool for the later operation and maintenance of the photovoltaic power station. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the flexible bracket structure of an embodiment of the utility model;

[0018] Figure 2This is a schematic diagram of the connection structure of the modules in the control box of the embodiment of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall connection structure of the device of an embodiment of the utility model. DETAILED DESCRIPTION

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0021] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0022] The utility model provides a photovoltaic flexible bracket intelligent monitoring and adjustment device, comprising:

[0023] A photovoltaic flexible bracket, wherein a plurality of steel cables are arranged in the photovoltaic flexible bracket, wherein the steel cables are provided with tension sensors, and a control box is arranged on the photovoltaic flexible bracket, wherein the control box is fixed on the photovoltaic flexible bracket, wherein the control box is connected to the tension sensor, and an electric push rod is arranged at the end of the steel cable, wherein the electric push rod is connected to the control box, and the tension signal transmitted by the tension sensor is received by the control box to detect the tension of the photovoltaic flexible bracket, and the steel cable is tensioned by the electric push rod to control the tension of the photovoltaic flexible bracket.

[0024] Optionally, the photovoltaic flexible support includes a group of beams, which are vertically arranged on columns for fixing the beams, and a plurality of steel cables are arranged between the beams, wherein the steel cables include component cables and load-bearing cables.

[0025] Optionally, the control box includes a box body, which is fixedly mounted on the support, and a tension transmitter and a CPU module are arranged inside the box body, wherein the tension sensor, the tension transmitter and the monitoring module are connected in sequence; wherein the CPU module adopts a CPU processor.

[0026] Optionally, a driver is also provided inside the box, and the CPU module, the driver and the electric push rod are connected in sequence.

[0027] Optionally, a communication module is further provided inside the box, wherein the CPU module is connected to the communication module, and the communication module adopts a 4G Internet of Things communication module.

[0028] Optionally, a power supply module is further provided in the control box, wherein the power supply module is respectively connected to the communication module, the CPU module, the tension transmitter, the tension sensor and the driver to realize power supply.

[0029] Optionally, the tension transmitter is connected to the tension sensor via a cable.

[0030] Optionally, the tension transmitter is connected to the CPU module via an RS485 network structure.

[0031] This technical solution aims at the problem that after the construction of a photovoltaic power station using a flexible bracket is completed, as time goes by, the steel cable is easily loosened due to long-term large tension, which in turn affects the safe operation of the photovoltaic power station. The utility model installs a tension sensor on the steel cable of the flexible bracket, which can monitor the tension of the steel cable of the flexible bracket in real time. An electric push rod is installed at the terminal of the steel cable. When the steel cable is loose, the push rod can be used to tension the steel cable to adjust the tension of the steel cable, which provides a good tool for the later operation and maintenance of the photovoltaic power station.

[0032] The above technical solution is described in detail with reference to the accompanying drawings:

[0033] Photovoltaic flexible support structure Figure 1 As shown, the flexible bracket is a method of replacing the purlins of the traditional rigid bracket solution with steel strands. Its characteristics are that the steel strands provide pre-tensioning force, and the steel strands are allowed to have a certain deformation under different working conditions after the components are installed, thereby realizing a large-span bracket that can meet the needs of different terrains. A group of beams is provided in the photovoltaic flexible bracket, and the beams are vertically arranged on the columns for fixing the beams. The columns are fixed on the ground to support and fix the beams. Several steel cables are arranged between the beams, and the steel cables include component cables and load-bearing cables. The tension sensor is installed on the steel cable of the photovoltaic flexible bracket to detect the tension value of the steel cable in real time. Each group of flexible brackets includes 2 component cables and 1 load-bearing cable, and the tension transmitter, power module, CPU module, communication module, and push rod driver are installed in the control box.

[0034] As above Figure 2 As shown, the power module provides power to the sensor, transmitter, push rod driver, CPU module, and 4G Internet of Things communication module respectively.

[0035] As above Figure 3As shown in the figure, the side pressure tension sensor converts the tension value of the steel cable into a weak voltage signal, which is connected and connected to the tension transmitter through a cable. Each tension transmitter can connect up to 16 tension sensors. The tension transmitter converts the voltage signal of the sensor into a standard RS485 network level signal. The CPU module collects each channel of data from each tension transmitter through the RS485 network structure, thereby obtaining the current tension value of the corresponding steel cable to realize the tension monitoring function. At the same time, the CPU module sends the tension value of each steel cable to the communication module of the 4G Internet of Things, and the communication module of the 4G Internet of Things uploads the data to the mobile terminal or cloud database through the 4G network for storage.

[0036] The CPU module is connected to the driver and the electric push rod in sequence. The relevant personnel input the relevant signal through the external key connected to the CPU module to drive the electric push rod to tension the steel cable through the driver. The electric push rod is also called a linear drive. It is mainly a new type of linear actuator composed of a motor push rod and a control device. This mechanism is well known to people in this field and will not be described here.

[0037] The CPU module continuously reads the tension value of all current steel cables. Relevant personnel can check that when the tension value of the current steel cable is lower than the standard value, it means that the steel cable may be loose. At the same time, the system sends relevant information to the operation and maintenance personnel through the 4G Internet of Things communication module. At the same time, in order to facilitate the use of the communication module and the CPU module, an alarm module is also connected. The alarm module uses a buzzer or an audible and visual alarm device to alarm the tension value. At the same time, the CPU module is connected to an external button to control the operation of the driver.

[0038] After the construction of the photovoltaic power station is completed, the steel cable will be subjected to high-intensity stress for a long time, which may cause the cable structure to loosen slowly. This slow loosening is difficult for the operation and maintenance personnel to detect. This system can detect the tension of the steel cable in real time, and allow relevant personnel to tighten the steel cable through the controller. Once an abnormality occurs, an immediate alarm will be issued to remind the operation and maintenance personnel to check, thereby avoiding the occurrence of operation and maintenance accidents and economic losses.

[0039] In addition to using lateral pressure tension sensors, anchor dynamometers or other structural sensors can also be used to detect the tension of the steel cable. In addition to using electric push rods, various drive motors can also be used as power to tension the steel cable. Use tension sensors to detect the tension of the steel cable of the flexible bracket in real time. Use 4G Internet of Things communication modules to upload data to mobile terminals or cloud database storage in real time. Use electric push rods to tension the steel cable.

[0040] The electronic devices used in the present invention, including various sensors, processors, various modules, electric push rods, etc., are all standard devices or devices available on the market. Each of these devices is equipped with conventional existing programs, or has its own physical structure necessary to realize the functions of this system. The connections between all these devices, including the configuration of interfaces and wires, adopt standard connection methods that are widely recognized and implemented in the industry. These technical details are well known to technicians in this field, so they will not be described in detail here. At the same time, it should be noted that the present invention mainly protects the overall structure formed after the connection.

[0041] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A photovoltaic flexible support intelligent monitoring and adjustment device, characterized in that: include: A photovoltaic flexible bracket, wherein a plurality of steel cables are arranged in the photovoltaic flexible bracket, wherein the steel cables are provided with tension sensors, and a control box is arranged on the photovoltaic flexible bracket, wherein the control box is fixed on the photovoltaic flexible bracket, wherein the control box is connected to the tension sensor, and an electric push rod is arranged at the end of the steel cable, wherein the electric push rod is connected to the control box, and the tension signal transmitted by the tension sensor is received by the control box to detect the tension of the photovoltaic flexible bracket, and the steel cable is tensioned by the electric push rod to control the tension of the photovoltaic flexible bracket.

2. The device according to claim 1, characterized in that The photovoltaic flexible support includes a group of cross beams, which are vertically arranged on columns for fixing the cross beams. A plurality of steel cables are arranged between the cross beams, wherein the steel cables include component cables and load-bearing cables.

3. The device according to claim 2, characterized in that The control box comprises a box body, which is fixedly arranged on the column. A tension transmitter and a CPU module are arranged inside the box body, wherein the tension sensor, the tension transmitter and the monitoring module are connected in sequence; wherein the CPU module adopts a CPU processor.

4. The device according to claim 3, characterized in that A driver is also arranged inside the box, and the CPU module, the driver and the electric push rod are connected in sequence.

5. The device according to claim 4, characterized in that A communication module is also provided inside the box, wherein the CPU module is connected to the communication module, and the communication module adopts a 4G Internet of Things communication module.

6. The device according to claim 5, characterized in that The control box is also provided with a power supply module, wherein the power supply module is respectively connected with the communication module, the CPU module, the tension transmitter, the tension sensor and the driver to realize power supply.

7. The device according to claim 3, characterized in that The tension transmitter is connected to the tension sensor via a cable.

8. The device according to claim 3, characterized in that The tension transmitter is connected to the CPU module via an RS485 network structure.

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