Anti-corrosion coating testing device
By designing an anticorrosion coating test device with three test chambers, the salt spray aging-ultraviolet aging-drying-cycle test is realized, which solves the problem of single test methods and manual sample replacement in the existing test methods, and improves the accuracy and efficiency of the test.
Patent Information
- Application Number
- CN202420327773.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The existing anticorrosion coating testing methods have a single test project, and the test results are far from the actual situation, and it requires manual replacement of the test samples, which is time-consuming and labor-intensive.
An anticorrosion coating test device was designed, including a shell, a sample chamber, a sample holder, a servo motor and an electronic control assembly. It has three independent test chambers, which can carry out the cycle test of salt spray aging-ultraviolet aging-drying-drying, and passed The servo motor automatically switches the test environment to realize automatic sample replacement.
The device can more accurately simulate corrosion under natural conditions, shorten testing time, save labor, and improve testing efficiency.
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Figure CN222144814U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of testing devices, in particular to an anti-corrosion coating testing device. Background Art
[0002] Anti-corrosion coatings are widely used in modern industry, transportation, energy, marine engineering, and other sectors. They are applied to metal surfaces to prevent and mitigate corrosion. Outdoors, anti-corrosion coatings are subject to the combined effects of solar radiation (UV light), temperature, humidity, and oxidation. This combined effect causes the coating to slowly degrade. Over time, the coating can lose its gloss, discolor, chalk, and crack.
[0003] Aging testing is a part of reliability testing. It is a process of simulating the various factors involved in the actual use conditions of the product to cause aging of the product and conducting corresponding conditions to strengthen the experiment.
[0004] Currently, salt spray spraying and UV exposure are mainly used to test anti-corrosion coatings. However, in fact, under natural conditions, materials will continue to undergo a process of corrosion-exposure-drying outdoors. Salt spray aging-UV aging-drying cycle testing can better simulate the real situation. There are many models of salt spray aging testers and UV ray testers on the market. The current anti-corrosion coating testing method has the following disadvantages: the test items are single, and the test results are quite different from the actual situation; the test instrument needs to be manually replaced for the test sample, which is time-consuming and labor-intensive. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an anti-corrosion coating testing device, comprising a housing, a sample chamber, a sample rack, a servo motor and an electronic control component;
[0006] The shell consists of a first cylinder and a second cylinder, and the first cylinder and the second cylinder are evenly divided into a first test chamber, a second test chamber and a third test chamber by a partition. The second cylinder is evenly distributed with three first openings that are connected to the first test chamber, the second test chamber and the third test chamber.
[0007] Furthermore, a UV lamp tube assembly is obliquely provided on the inner wall of the first test chamber for ultraviolet light aging testing, and a ventilation fan with an air heating function is obliquely provided in the second test chamber, which can discharge water vapor in the chamber to create a dry and stable testing environment. A salt spray nozzle and a salt spray device assembly are vertically provided in the third test chamber. The salt spray nozzle is used to spray the salt solution for testing. The salt spray device assembly contains a water pump, a solenoid valve and a liquid tank. The salt spray nozzle and the salt spray device assembly are both prior art and will not be described in detail here. A collection tank is provided at the bottom of the salt spray nozzle and the salt spray device assembly to collect the salt solution and prevent overflow.
[0008] The back of the housing is closed by a circular sealing plate, a servo motor is provided in the center of the back of the housing, an openable and closable closed door is provided on the front of the housing, a set of supporting legs are connected to the bottom of the housing, and an electric control component is provided on the left side of the housing;
[0009] The UV lamp assembly, the ventilation fan and the salt spray device assembly are all electrically connected to the electronic control assembly and are controlled uniformly by it;
[0010] The sample chamber is a single-sided closed cylindrical structure that is rotatably placed within the second cylinder and connected to the rotating shaft of the servo motor. A second opening is provided on the sample chamber, and the sample chamber can be rotated so that the second opening coincides with the first opening. A set of opposing mounting protrusions are provided on the inner side of the sample chamber. When switching to a different test environment, the sample chamber is rotated by the servo motor until the second opening coincides with the first opening of a different test chamber and communicates with the sample chamber.
[0011] Furthermore, the mounting protrusion is semicircular;
[0012] The sample holder is a rectangular flat plate structure with mounting grooves corresponding to the mounting protrusions on its sides. The sample holder is slidably placed in the sample compartment and can be easily taken in and out.
[0013] Furthermore, a push-pull handle is provided at the front end of the sample holder for easy pushing and pulling. The sample holder is provided with a rectangular opening, and a group of threaded holes are relatively provided on two sides of the rectangular opening. The outer end of the threaded hole is rotatably connected to a handwheel, and a screw is screwed to the threaded hole, and the screw is screwed to the handwheel. A group of clip guide rails are relatively provided on the other two sides of the rectangular opening, and a clip is slidably provided on the clip guide rail. The bottom surface of the clip is rotatably connected to the screw. The extension and shortening of the screw is controlled by rotating the handwheel, thereby controlling the spacing of the clips to achieve clamping of the paint sample.
[0014] Furthermore, the clip is provided with a clip groove, which can make the paint sample placed more firmly and avoid slipping.
[0015] The utility model provides an anti-corrosion coating testing device, which has the advantages of: having three independent test chambers at the same time, which can carry out salt spray aging-ultraviolet aging-drying cycle tests, and more accurately simulate the corrosion conditions under natural conditions; it can automatically switch between different test environments, and there is no need for staff to take out the coating samples and manually put them into different test instruments, which saves a lot of manpower and shortens the test time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic structural diagram of an anti-corrosion coating testing device of the present invention;
[0018] Figure 2 This is a schematic diagram of the disassembled structure of an anti-corrosion coating testing device of the present utility model;
[0019] Figure 3 This is a top view schematic diagram of an anti-corrosion coating testing device of the present invention;
[0020] Figure 4 This is a schematic structural diagram of a sample rack for an anti-corrosion coating testing device of the present invention;
[0021] Figure 5 This is a schematic diagram of the internal structure of a sample rack of an anti-corrosion coating testing device of the present invention.
[0022] Explanation of the reference numerals in the figure: 1. Shell, 11. First cylinder, 12. Second cylinder, 121. First opening, 13. Partition, 14. First test chamber, 141. UV lamp tube assembly, 15. Second test chamber, 151, Ventilation fan, 16. Third test chamber, 161. Salt spray nozzle, 162. Salt spray device assembly, 163. Water collecting tank, 2. Sample chamber, 21. Second opening, 22. Mounting protrusion 3. Sample rack, 31. Mounting groove, 32. Push-pull handle, 33. Rectangular opening, 34. Threaded hole, 35. Handwheel, 36. Screw, 37. Clip slide rail, 38. Clip, 381. Clip groove. DETAILED DESCRIPTION
[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, an embodiment of the present invention provides an anti-corrosion coating testing device, comprising: a housing 1, a sample chamber 2, a sample rack 3, a servo motor 4 and an electronic control component 5.
[0026] The shell 1 consists of a first cylinder 11 and a second cylinder 12. The first cylinder 11 and the second cylinder 12 are evenly divided into a first test chamber 14, a second test chamber 15 and a third test chamber 16 by a partition 13. Three first openings 121 connected to the test chambers are evenly distributed on the second cylinder 12.
[0027] Preferably, a UV lamp tube assembly 141 is obliquely provided on the inner wall of the first test chamber 14 for ultraviolet light aging testing, and a ventilation fan 151 with an air heating function is obliquely provided in the second test chamber 15, which can discharge water vapor in the chamber to create a dry and stable testing environment. A salt spray nozzle 161 and a salt spray device assembly 162 are vertically provided in the third test chamber 16. The salt spray nozzle 161 is used to spray the salt solution for testing. The salt spray device assembly 162 contains a water pump, a solenoid valve and a liquid tank. The salt spray nozzle 161 and the salt spray device assembly 162 are both existing technologies and are not described in detail here. A collection tank 163 is provided at the bottom of the salt spray nozzle 161 and the salt spray device assembly 162 to collect the salt solution to prevent overflow. Under natural conditions, the material will continuously undergo a process of corrosion-exposure-drying outdoors. The test device is also provided with three test chambers for salt spray aging-UV aging-drying cycle testing, so that the test results can better simulate the real situation.
[0028] The back of the shell 1 is closed by a circular sealing plate. A servo motor 4 is provided in the center of the back of the shell 1. An openable and closable closed door is provided on the front of the shell 1. A group of supporting legs 17 are connected to the bottom of the shell 1. An electronic control component 5 is provided on the left side of the shell 1.
[0029] The UV lamp assembly 141 , the ventilation fan 151 and the salt spray device assembly 162 are all electrically connected to the electronic control assembly 5 and are controlled thereby.
[0030] The sample chamber 2 is a single-sided closed cylindrical structure that is rolled and placed in the second cylinder 12 and connected to the rotating shaft of the servo motor 4. The sample chamber (2) is provided with a second opening 21. The sample chamber 2 can be rotated to make the second opening 21 coincide with the first opening 121. A group of relative mounting protrusions 22 are provided on the inner side of the sample chamber 2. When it is necessary to switch to different test environments, the sample chamber 2 is rotated by the servo motor 4 until the second opening 21 is matched with the first opening 121 of the different test chambers. For example, the sample chamber 2 is first rotated to connect with the third test chamber 16, and after one hour of salt spray aging treatment, the sample chamber 2 is rotated to connect with the second test chamber 15. After one hour of stay in a dry environment, the sample chamber 3 is rotated to connect with the first test chamber 16 and a one-hour UV exposure test is performed. In this way, a salt spray aging-UV aging-drying cycle test is performed in the three test chambers.
[0031] Preferably, the mounting protrusion 22 is semicircular;
[0032] The sample holder 3 is a rectangular flat plate structure, and a mounting groove 31 corresponding to the mounting protrusion 22 is provided on its side. The sample holder 3 is slidably placed in the sample chamber 2 and can be easily taken in and out.
[0033] Preferably, a push-pull handle 32 is provided at the front end of the sample holder 3 for easy pushing and pulling. The sample holder 3 is provided with a rectangular slot 33. A group of threaded holes 34 are provided on two sides of the rectangular slot 33. The outer end of the threaded hole 34 is rotatably connected to a hand wheel 35. A screw 36 is screwed to the threaded hole 36. The screw 36 is screwed to the hand wheel 35. A group of clip guide rails 37 are provided on the other two sides of the rectangular slot 33. A clip 38 is slidably provided on the clip guide rail 37. The bottom surface of the clip 38 is rotatably connected to the screw 36. The extension and shortening of the screw 36 is controlled by rotating the hand wheel 35, thereby controlling the spacing of the clips 38 to achieve clamping of the paint sample.
[0034] Preferably, a clip groove 381 is provided on the clip 38, which can make the paint sample placed more firmly and avoid slipping.
[0035] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An anti-corrosion coating testing device, Features: It comprises a housing (1), a sample chamber (2), a sample rack (3), a servo motor (4) and an electric control component (5); The shell (1) is composed of a first cylinder (11) and a second cylinder (12); the first cylinder (11) and the second cylinder (12) are evenly divided into a first test chamber (14), a second test chamber (15) and a third test chamber (16) by a partition (13); the second cylinder (12) is evenly provided with three first openings (121) communicating with the first test chamber (14), the second test chamber (15) and the third test chamber (16); The back of the housing (1) is closed by a circular sealing plate, a servo motor (4) is provided at the center of the back of the housing (1), an openable and closable closed door is provided at the front of the housing (1), a group of supporting legs (17) are connected to the bottom of the housing (1), and an electric control component (5) is provided on the left side of the housing (1); The sample chamber (2) is a single-side closed cylindrical structure that is rotatably placed in the second cylinder (12) and connected to the rotating shaft of the servo motor (4). A second opening (21) is provided on the sample chamber (2). The sample chamber (2) can be rotated so that the second opening (21) overlaps with the first opening (121). A group of relative mounting protrusions (22) are provided on the inner side of the sample chamber (2); The sample rack (3) is a rectangular flat plate structure, and a mounting groove (31) corresponding to the mounting protrusion (22) is provided on its side. The sample rack (3) is slidably placed in the sample chamber (2).
2. An anti-corrosion coating testing device according to claim 1, Features: A UV lamp assembly (141) is obliquely arranged on the inner wall of the first test chamber (14), a ventilation fan (151) with an air heating function is obliquely arranged in the second test chamber (15), a salt spray nozzle (161) and a salt spray device assembly (162) are vertically arranged in the third test chamber (16), and a collecting water tank (163) is arranged at the bottom of the salt spray nozzle (161) and the salt spray device assembly (162).
3. An anti-corrosion coating testing device according to claim 1, Features: The mounting protrusion (22) is semicircular.
4. The anti-corrosion coating testing device according to claim 1, Features: The front end of the sample rack (3) is provided with a push-pull handle (32), and the sample rack (3) is provided with a rectangular opening (33). A group of threaded holes (34) are arranged oppositely on two sides of the rectangular opening (33). The outer end of the threaded hole (34) is rotatably connected to a hand wheel (35). The threaded hole (34) is threaded with a screw rod (36), and the screw rod (36) is threadedly connected to the hand wheel (35). A group of clip guide rails (37) are arranged oppositely on the other two sides of the rectangular opening (33). A clip (38) is slidably arranged on the clip guide rail (37), and the bottom surface of the clip (38) is rotatably connected to the screw rod (36).
5. An anti-corrosion coating testing device according to claim 4, Features: The clip (38) is provided with a clip groove (381).
Citation Information
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