Rapid heat dissipation high-frequency transformer

By using a combination of heat conduction blocks and heat sinks in high-frequency transformers, the problem of poor high-temperature heat dissipation effect is solved, and the magnetic core is protected by the protective unit, efficient heat dissipation and safe disassembly are achieved, and poor heat dissipation and assembly are solved in the existing technology. The problem of easy damage to the magnetic core.

CN222145956UActive Publication Date: 2024-12-10HUAIAN DINGXIN ELECTRONICS
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Patent Information

Application Number
CN202323304527.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2024-12-10
Estimated Expiration
2033-12-05

AI Technical Summary

Technical Problem

High-frequency transformers generate high temperatures during operation, resulting in poor heat dissipation effect, and the magnetic core is easily damaged, which is easy to cause damage during disassembly and assembly.

Method used

A fast heat dissipation high-frequency transformer is designed, using a combination of heat conduction blocks and heat sinks. The heat of the core is exported through the heat conduction blocks, and the core is protected by protective units and elastic bumps, making it easy to disassemble and view.

Benefits of technology

It effectively improves the heat dissipation effect, prevents damage to the magnetic core during disassembly and assembly, and simplifies the locking and disassembly process of the heat sink, improving the safety and convenience of use of the equipment.

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Abstract

The utility model discloses a rapid heat dissipation high-frequency transformer, which relates to the technical field of high-frequency transformers and comprises a shell and a heat conduction block. A support is installed in the shell, a magnetic core is wound in the support, installation frames are fixed to the two sides of the bottom face of the support, pins are evenly distributed on the bottom faces of the installation frames, the heat conduction block is installed in a groove in the front side face of the interior of the shell, and the front side end of the heat conduction block is connected with a groove in the rear side face of the cooling fin in a clamped mode. A protection unit is arranged on the side surface of the shell; the magnetic core further comprises a fixing base and two blocking rods, the fixing base is fixed to the top end of the front side face of the shell, the two blocking rods are rotationally connected to the bottom end of the front side face of the shell in a left-right corresponding mode, heat generated in the working process of the magnetic core is guided out through the heat conduction blocks and the cooling fins, and therefore the problem that the heat dissipation effect is poor due to heat accumulation in the shell is solved. The rapid heat dissipation high-frequency transformer is convenient to disassemble and assemble, high in safety and good in heat dissipation effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-frequency transformers, in particular to a fast heat dissipation high-frequency transformer. Background Art

[0002] A high-frequency transformer is a power transformer with an operating frequency exceeding the medium frequency. It is mainly used as a high-frequency switching power supply transformer in a high-frequency switching power supply. It is also used as a high-frequency inverter power supply transformer in a high-frequency inverter welding machine. When the high-frequency transformer is working, it will generate a higher temperature. When the temperature exceeds the specified temperature, the high-frequency transformer cannot work normally and needs to be cooled. Most of the current heat dissipation uses ventilation holes to discharge heat. At the same time, since the magnetic core is exposed, dust and other debris will accumulate for a long time, thereby affecting the heat dissipation effect. It is also easy to damage the magnetic core during the disassembly process. For this reason, we propose a high-frequency transformer with fast heat dissipation. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a fast heat dissipation high-frequency transformer, which is easy to disassemble and assemble, has high safety, and has good heat dissipation effect, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fast heat dissipation high-frequency transformer, comprising a housing and a heat-conducting block;

[0005] Shell: a bracket is installed inside, a magnetic core is wound inside the bracket, mounting brackets are fixed on both sides of the bottom surface of the bracket, pins are evenly distributed on the bottom surface of the mounting bracket, the heat conducting block is installed in the groove on the front side of the shell, the front side end of the heat conducting block is snap-fitted with the groove on the rear side of the heat sink, and a protective unit is provided on the side of the shell;

[0006] Among them: it also includes a fixing seat and a shift rod, the fixing seat is fixed to the top of the front side of the shell, the shift rod has two and is connected to the bottom of the front side of the shell for corresponding rotation on the left and right, and a locking unit is provided in the placement groove on the front side of the fixing seat.

[0007] The groove on the rear side of the heat sink is stuck on the front end of the heat conductive block. The heat conductive block conducts the heat generated by the magnetic core during operation through the heat sink, thereby solving the problem of poor heat dissipation caused by heat accumulation inside the shell. The heat sink can be fixed by rotating the gear lever.

[0008] Furthermore, the locking unit includes a locking rod, a connecting plate, a telescopic rod and a bracket, the telescopic rod has two and is fixed in the placement grooves on the front side of the fixing seat on the left and right sides respectively, the front ends of the two telescopic rods are respectively connected to the rear side of the connecting plate, and locking rods are installed at both ends of the rear side of the connecting plate. The bracket is arranged in the middle of the placement groove on the front side of the fixing seat, and the telescopic rod is contracted to insert the locking rod into the locking hole at the top of the gear rod, and at the same time the bracket is clamped into the slot in the middle of the connecting plate for fixing, which facilitates the locking and disassembly of the heat sink.

[0009] Furthermore, the protective unit includes a protective shell, a transparent window, a mounting block and a mounting groove. There are two mounting grooves, which are respectively opened at the top of the left and right sides of the shell. Both sides of the bottom surface of the protective shell are provided with mounting blocks plugged into the mounting grooves. A transparent window is installed in the middle of the protective shell, and the mounting block on the bottom surface of the protective shell is inserted into the interior of the mounting groove, so as to prevent the magnetic core from being damaged during disassembly and assembly. At the same time, the transparent window facilitates direct viewing by personnel.

[0010] Furthermore, it also includes a fixing hole and an elastic protrusion, wherein the fixing hole is opened in the middle of the mounting block, and the elastic protrusion is fixed inside the mounting groove, and the elastic protrusion cooperates with the fixing hole to facilitate rapid disassembly and assembly of the protective shell.

[0011] Furthermore, it also includes a placement rack and an adhesive strip. The placement rack is arranged on the left side of the shell, and the adhesive strip is bonded inside the placement rack. The adhesive strip inside the placement rack facilitates the placement of the transformer identification card to facilitate personnel identification.

[0012] Furthermore, it also includes insulating cloth and wear-resistant coating. The insulating cloth is bonded to the outer side of the shell, and the surface of the insulating cloth is evenly coated with wear-resistant coating. The insulating cloth can effectively play an insulating role, and the wear-resistant coating can prevent the insulating cloth from being damaged.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the fast heat dissipation high frequency transformer has the following advantages:

[0014] 1. The heat generated by the magnetic core during operation is conducted out through the heat sink through the heat conduction block, thereby solving the problem of poor heat dissipation caused by heat accumulation inside the shell.

[0015] 2. The locking rod can be inserted into the locking hole at the top of the gear lever through the telescopic rod, and the bracket can fix the connecting plate, which makes it convenient to lock and disassemble the heat sink.

[0016] 3. The mounting block on the bottom of the protective shell is inserted into the inside of the mounting slot to prevent the magnetic core from being damaged during disassembly and assembly. At the same time, the transparent window allows personnel to directly view it. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the housing structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the shell of the utility model.

[0020] In the figure: 1 shell, 2 locking unit, 21 locking rod, 22 connecting plate, 23 telescopic rod, 24 bracket, 3 protection unit, 31 protection shell, 32 transparent window, 33 mounting block, 34 mounting slot, 4 bracket, 5 magnetic core, 6 heat conductive block, 7 heat sink, 8 fixing seat, 9 gear lever, 10 mounting frame, 11 pin, 12 fixing hole, 13 elastic protrusion, 14 placement frame, 15 adhesive strip, 16 insulating cloth, 17 wear-resistant coating. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 , This embodiment provides a technical solution: a fast heat dissipation high frequency transformer, comprising a housing 1 and a heat conducting block 6;

[0023] Shell 1: A bracket 4 is installed inside, a magnetic core 5 is wound inside the bracket 4, mounting brackets 10 are fixed on both sides of the bottom surface of the bracket 4, and pins 11 are evenly distributed on the bottom surface of the mounting bracket 10. The heat-conducting block 6 is installed in the groove on the front side of the shell 1. The front side end of the heat-conducting block 6 is snapped with the groove on the rear side of the heat sink 7. The groove on the rear side of the heat sink 7 is snapped into the front side end of the heat-conducting block 6. The heat-conducting block 6 guides the heat generated by the magnetic core 5 during operation through the heat sink 7, thereby solving the problem of poor heat dissipation effect caused by heat accumulation inside the shell 1, and the gear lever 9 can be turned to The heat sink 7 is fixed, and a protection unit 3 is provided on the side of the shell 1. The protection unit 3 includes a protection shell 31, a transparent window 32, a mounting block 33 and a mounting groove 34. There are two mounting grooves 34, which are respectively opened at the top of the left and right sides of the shell 1. Both sides of the bottom surface of the protection shell 31 are provided with mounting blocks 33 plugged into the mounting grooves 34. A transparent window 32 is installed in the middle of the protection shell 31. The mounting block 33 on the bottom surface of the protection shell 31 is inserted into the inside of the mounting groove 34, so as to prevent the magnetic core 5 from being damaged during the disassembly and assembly process. At the same time, the transparent window 32 is convenient for personnel to directly check;

[0024] Wherein: it also includes a fixed seat 8 and a shift rod 9, the fixed seat 8 is fixed at the top of the front side of the shell 1, the shift rod 9 has two and corresponding left and right rotationally connected to the bottom end of the front side of the shell 1, a locking unit 2 is provided in the placement groove on the front side of the fixed seat 8, the locking unit 2 includes a locking rod 21, a connecting plate 22, a telescopic rod 23 and a bracket 24, the telescopic rod 23 has two and corresponding left and right fixed in the placement groove on the front side of the fixed seat 8, the front side ends of the two telescopic rods 23 are respectively connected to the rear side of the connecting plate 22, and the two ends of the rear side of the connecting plate 22 are installed with locking rods 21, the bracket 24 is arranged in the middle of the placement groove on the front side of the fixed seat 8, the telescopic rod 23 is contracted to make the locking rod 21 inserted into the locking hole at the top of the shift rod 9, and the bracket 24 is stuck in the slot in the middle of the connecting plate 22 for fixing, which is convenient for the heat sink 7 is used for locking and disassembly, and also includes a fixing hole 12 and an elastic protrusion 13. The fixing hole 12 is opened in the middle of the mounting block 33, and the elastic protrusion 13 is fixed inside the mounting groove 34. The elastic protrusion 13 cooperates with the fixing hole 12 to facilitate the rapid disassembly and assembly of the protective shell 31. It also includes a placement rack 14 and an adhesive strip 15. The placement rack 14 is arranged on the left side of the shell 1. The inside of the placement rack 14 is bonded with the adhesive strip 15. The adhesive strip 15 inside the placement rack 14 is convenient for placing the identification card of the transformer to facilitate personnel identification. It also includes an insulating cloth 16 and a wear-resistant coating 17. The insulating cloth 16 is bonded to the outer side of the shell 1. The surface of the insulating cloth 16 is evenly coated with the wear-resistant coating 17. The insulating cloth 16 can effectively play an insulating role. At the same time, the wear-resistant coating 17 prevents the insulating cloth 16 from being damaged.

[0025] The working principle of a fast heat dissipation high-frequency transformer provided by the utility model is as follows: first, the bracket 4 is placed inside the shell 1, the magnetic core 5 is connected to the external circuit board through the pin 11, and then the heat sink 7 is installed to the front side end of the heat conductive block 6, the gear lever 9 is rotated to fix the heat sink 7, and at the same time, the telescopic rod 23 is contracted to make the locking rod 21 inserted into the locking hole at the top of the gear lever 9, and at the same time, the bracket 24 is clamped into the clamping groove in the middle of the connecting plate 22 for fixation, which is convenient for locking the heat sink 7, and then the mounting block 33 on the bottom surface of the protective shell 31 is inserted into the mounting groove 34, and the elastic protrusion 13 is clamped into the fixing hole 12 to fix it, which can prevent the magnetic core 5 from being damaged during the disassembly and assembly process, and at the same time, the transparent window 32 is convenient for personnel to directly view, and the adhesive strip 15 inside the placement rack 14 is convenient for placing the transformer identification card to facilitate personnel identification, and the insulating cloth 16 on the outer side of the shell 1 can effectively play an insulating role, and at the same time, the wear-resistant coating 17 is used to prevent the insulating cloth 16 from being damaged.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fast heat dissipation high frequency transformer, characterized in that: It comprises a housing (1) and a heat conducting block (6); Shell (1): a bracket (4) is installed inside, a magnetic core (5) is wound inside the bracket (4), mounting frames (10) are fixed on both sides of the bottom surface of the bracket (4), pins (11) are evenly distributed on the bottom surface of the mounting frame (10), the heat conducting block (6) is installed in a groove on the front side surface inside the shell (1), the front side end of the heat conducting block (6) is snap-fitted with the groove on the rear side surface of the heat sink (7), and a protective unit (3) is provided on the side surface of the shell (1); The invention further comprises a fixing seat (8) and a shift lever (9), wherein the fixing seat (8) is fixed to the top end of the front side surface of the shell (1), and the shift lever (9) has two portions which are rotatably connected to the bottom end of the front side surface of the shell (1) in a corresponding manner on the left and right sides, and a locking unit (2) is provided in a placement groove on the front side surface of the fixing seat (8).

2. A fast heat dissipation high frequency transformer according to claim 1, characterized in that: The locking unit (2) comprises a locking rod (21), a connecting plate (22), a telescopic rod (23) and a bracket (24); the telescopic rod (23) has two and is fixed in a placement groove on the front side of the fixing seat (8) on the left and right sides respectively; the front ends of the two telescopic rods (23) are respectively connected to the rear side of the connecting plate (22); the locking rods (21) are installed at both ends of the rear side of the connecting plate (22); and the bracket (24) is arranged in the middle of the placement groove on the front side of the fixing seat (8).

3. A fast heat dissipation high frequency transformer according to claim 1, characterized in that: The protection unit (3) comprises a protection shell (31), a transparent window (32), a mounting block (33) and a mounting groove (34); the mounting grooves (34) are two and are respectively arranged at the top ends of the left and right sides of the shell (1); mounting blocks (33) plugged into the mounting grooves (34) are arranged on both sides of the bottom surface of the protection shell (31); and the transparent window (32) is installed in the middle of the protection shell (31).

4. A fast heat dissipation high frequency transformer according to claim 3, characterized in that: It also includes a fixing hole (12) and an elastic protrusion (13), wherein the fixing hole (12) is opened in the middle of the mounting block (33), and the elastic protrusion (13) is fixed inside the mounting groove (34).

5. The fast heat dissipation high frequency transformer according to claim 1, characterized in that: It also comprises a placement rack (14) and an adhesive strip (15), wherein the placement rack (14) is arranged on the left side surface of the shell (1), and the adhesive strip (15) is bonded inside the placement rack (14).

6. A fast heat dissipation high frequency transformer according to claim 1, characterized in that: It also includes an insulating cloth (16) and a wear-resistant coating (17), wherein the insulating cloth (16) is bonded to the outer side surface of the shell (1), and the surface of the insulating cloth (16) is evenly coated with the wear-resistant coating (17).