Drum screen convenient to replace
By introducing structures such as tooth rings, gears and push blocks into the drum screen, the problem of low replacement efficiency of the drum screen screen plate is solved, rapid disassembly and assembly and stable screening are achieved, and production efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202420836949.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing roller screen is inefficient when replacing the screen plate, which requires a lot of manpower and time, which affects the production progress.
A structure including a fixing frame, a turntable, a tooth ring, a gear, a push block, a spring and a clamp are designed. Through the meshing of the tooth ring with the gear and the linear movement of the screw, the push block and a clamp are driven to slide in the mounting plate. Achieve rapid disassembly and assembly of the drum screen, and improve screen stability through the motor drives the turntable, sliding sleeve and limit wheel.
It realizes rapid replacement of roller screens, saving manpower and time, improving equipment reliability and production efficiency, and reducing failure rate and downtime.
Smart Images

Figure CN222152783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drum screens, in particular to a drum screen which is convenient to replace. Background Art
[0002] The drum screen is a commonly used vibrating screening equipment, mainly used for screening and grading solid particles and powdered materials. Its main structure consists of a drum, a screen plate, a transmission system, a support frame and other parts. The drum is the main part of the screening, and the screen plate is installed in the drum to achieve material screening. During the operation of the drum screen, the screen plate is prone to wear and needs to be replaced regularly. If the screen plate cannot be easily replaced, it will cause long equipment downtime and affect production efficiency.
[0003] A search has revealed a conveniently replaceable drum screen in the publication number: CN220514686U, which includes a support box, a rotating shaft rotatably connected to the side of the support box, one end of the rotating shaft fixedly connected to a motor, both ends of the rotating shaft are provided with jacks, a fixing plate is movably plugged into the inner wall of the jack, one side of the fixing plate is fixedly connected to a fixing ring, both ends of the fixing ring are threadedly connected to nuts and screws, one end of the fixing plate away from the fixing ring is fixedly connected to a fixing frame, a groove is provided on the side of the fixing frame, a fixing sheet is movably installed on the inner wall of the groove, a screen is fixedly connected to the side of the fixing sheet, and a screen is fixedly connected to the screen through the fixing plate. The above technical solution solves the problem in the prior art that the device needs to install bolts to sequentially pass the outer ring frame through the fixing holes and the fixing screw holes and thread them onto the longitudinal reinforcing ribs before the outer frame structure can be assembled or disassembled, which is cumbersome to operate and leads to low efficiency in replacing the screen of the drum screen. In this application, four groups of screens and fixed frames are provided with a segmented design, which is convenient for assembly and disassembly. This arrangement can only disassemble the screen plates of the drum screen one by one, making it difficult to replace the entire drum screen, resulting in low efficiency in replacing the screen plates and requiring a lot of manpower and time, affecting production progress. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a drum screen that is easy to replace, aiming to improve the problem that the sieve plates of the drum screen can only be disassembled one by one and it is difficult to replace the entire drum screen, resulting in low efficiency in replacing the sieve plates, requiring a lot of manpower and time, affecting production progress.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a drum screen that is easy to replace, comprising a fixed frame, the interior of the fixed frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a turntable, the outer wall of the turntable is fitted with a mounting plate, the outer wall of the turntable is rotatably connected to a rotating sleeve, the inner wall of the rotating sleeve is fixedly connected to a gear ring, the interior of the turntable is rotatably connected to a gear, the gear ring meshes with the gear, the outer wall of the turntable is fixedly connected to a positioning sleeve, the internal thread of the gear is connected to a screw, one end of the screw is rotatably connected to a push block, the outer wall of the push block is slidably connected to a card block, the outer wall of the card block is slidably connected to the inside of the mounting plate and the positioning sleeve, the outer wall of the card block is fixedly connected to a telescopic rod, the outer wall sleeve of the telescopic rod is provided with a spring, both ends of the spring are fixedly connected to the outer wall of the card block, and the outer wall of the mounting plate is provided with a screening assembly.
[0006] Furthermore, the screening assembly comprises a drum screen plate, and the inner wall of the drum screen plate is arranged on the outer wall of the mounting plate.
[0007] Furthermore, a male buckle is fixedly connected to one side of the outer wall of the drum screen plate, and a female buckle is fixedly connected to the other side of the outer wall of the drum screen plate.
[0008] Furthermore, a connecting rod is fixedly connected to the outer wall of the mounting plate, and the connecting rod is in contact with the drum screen plate.
[0009] Furthermore, one end of the connecting rod is fixedly connected to a sliding sleeve, and the outer wall of the fixing frame is fixedly connected to a support.
[0010] Furthermore, the outer wall of the support is rotatably connected to the limiting wheel, and the outer wall of the limiting wheel is rotatably connected to the outer wall of the sliding sleeve.
[0011] Furthermore, a bracket is fixedly connected to the lower surface of the fixing frame, and a blanking plate is provided at the bottom of the bracket.
[0012] Furthermore, a blanking plate is fixedly connected to the inner wall of the bracket.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the rotating sleeve is first driven to drive the gear ring to rotate inside the turntable, and then the gear, positioning sleeve, screw, push block and spring are coordinated to drive the clamping block to move inside the mounting plate and the positioning sleeve to realize the disassembly and assembly of the drum screen, which solves the problem that the sieve plates of the drum screen can only be disassembled one by one and it is difficult to replace the entire drum screen. The entire drum screen can be replaced quickly, the replacement efficiency is improved, manpower and time are saved, and the reliability and stability of the equipment are improved.
[0015] 2. In the utility model, firstly, the driving motor drives the drum screen to rotate through the rotating disk, and at the same time cooperates with the sliding sleeve, the limiting wheel and the support to make the rotation more stable, and then the single screen plate is disassembled and assembled through the sub-buckle and the main buckle, and finally the material is discharged in a centralized manner through the discharge plate, so as to achieve more stable and convenient screening, improve production efficiency, save manpower and material costs, and at the same time reduce equipment failure rate and downtime. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a drum screen that is easy to replace proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a turntable of a drum screen that is easy to replace proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of a positioning sleeve of a drum screen that is easy to replace proposed by the utility model;
[0019] Figure 4 This is a schematic diagram of the upper surface structure of a bracket of a drum screen that is easy to replace proposed by the utility model.
[0020] Legend:
[0021] 1. Fixed frame; 2. Motor; 3. Turntable; 4. Mounting plate; 5. Rotating sleeve; 6. Gear ring; 7. Gear; 8. Positioning sleeve; 9. Screw; 10. Push block; 11. Block; 12. Telescopic rod; 13. Spring; 14. Drum screen plate; 15. Sub-buckle; 16. Female buckle; 17. Bracket; 18. Unloading plate; 19. Connecting rod; 20. Sliding sleeve; 21. Limiting wheel; 22. Support. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 - Figure 3The utility model provides an embodiment: a drum screen that is easy to replace, including a fixed frame 1, the interior of the fixed frame 1 is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a turntable 3, the outer wall of the turntable 3 is fitted with a mounting plate 4, the outer wall of the turntable 3 is rotatably connected with a rotating sleeve 5, the inner wall of the rotating sleeve 5 is fixedly connected with a gear ring 6, the interior of the turntable 3 is rotatably connected with a gear 7, the gear ring 6 meshes with the gear 7, the outer wall of the turntable 3 is fixedly connected with a positioning sleeve 8, the internal thread of the gear 7 is connected with a screw rod 9, one end of the screw rod 9 is rotatably connected with a push block 10, the outer wall of the push block 10 is slidably connected with a card block 11, the outer wall of the card block 11 is slidably connected to the inside of the mounting plate 4 and the positioning sleeve 8, the outer wall of the card block 11 is fixedly connected with a telescopic rod 12, the outer wall sleeve of the telescopic rod 12 is provided with a spring 13, both ends of the spring 13 are fixedly connected to the outer wall of the card block 11, and the outer wall of the mounting plate 4 is provided with a screening component;
[0024] Specifically, first, when the driving rotating sleeve 5 starts to rotate on the outer wall of the turntable 3, it will drive the gear ring 6 to rotate synchronously inside the turntable 3. There is a precise meshing relationship between the gear ring 6 and the gear 7, so that the gear 7 can rotate closely following the rotation trajectory of the gear ring 6. As the gear 7 rotates, the screw 9 connected thereto begins to move linearly. One end of the screw 9 is closely connected to the push block 10. Therefore, when the screw 9 moves, the push block 10 will also slide accordingly inside the positioning sleeve 8. The movement of the push block 10 produces direct pressure on the block 11, ensuring that the block 11 can slide smoothly inside the mounting plate 4 and the positioning sleeve 8. At the same time, the telescopic function of the spring 13 plays a key role here. It can not only absorb and buffer the impact force generated when the push block 10 moves, but also ensure the stability of the block 11 during the sliding process, thereby realizing efficient disassembly and assembly of the mounting plate 4 and the drum screen on one side of the mounting plate 4.
[0025] Reference Figure 1 and Figure 4 The screening assembly includes a drum screen plate 14, the inner wall of the drum screen plate 14 is arranged on the outer wall of the mounting plate 4, a sub-buckle 15 is fixedly connected to one side of the outer wall of the drum screen plate 14, a female buckle 16 is fixedly connected to the other side of the outer wall of the drum screen plate 14, a connecting rod 19 is fixedly connected to the outer wall of the mounting plate 4, the connecting rod 19 is fitted with the drum screen plate 14, one end of the connecting rod 19 is fixedly connected to a sliding sleeve 20, the outer wall of the fixed frame 1 is fixedly connected to a support 22, the outer wall of the support 22 is rotatably connected to a limiting wheel 21, the outer wall of the limiting wheel 21 is rotatably connected to the outer wall of the sliding sleeve 20, and the lower surface of the fixed frame 1 is fixedly connected to a bracket 17, a blanking plate 18 is arranged at the bottom of the bracket 17, and the inner wall of the bracket 17 is fixedly connected to the blanking plate 18;
[0026] Specifically, when the motor 2 is started, its output end will drive the turntable 3 to rotate, and the turntable 3 is connected to the drum screen through the mounting plate 4, thereby driving the drum screen to perform a rotary screening operation, realizing effective power transmission. In the process of the drum screen screening materials, its other end will drive the sliding sleeve 20 to slide on the outer wall of the limiting wheel 21, which not only ensures the stability of the rotation of the drum screen, but also reduces the vibration and noise of the equipment during operation. The ingenious design of the limiting wheel 21 enables the drum screen to always maintain a stable posture during the screening process, thereby improving the screening efficiency and the accuracy of material screening. When the drum screen needs to be disassembled and maintained, the drum screen plate 14 can be easily removed from the outer wall of the connecting rod 19 by tightening the bolts. In this process, pulling the drum screen plate 14 hard can smoothly separate the sub-buckle 15 from the mother buckle 16, so that the multiple drum screen plates 14 on the drum screen can be conveniently disassembled, thereby greatly simplifying the maintenance and replacement process. Finally, the screened material is smoothly transported through the unloading plate 18.
[0027] Working principle: When the drum screen that is easy to replace is needed, first drive the rotating sleeve 5 to rotate on the outer wall of the turntable 3, thereby driving the gear ring 6 to rotate inside the turntable 3, so that the gear 7 rotates with the rotation of the gear ring 6, and then the screw 9 is driven to move through the rotation of the gear 7, so that the push block 10 is driven to slide inside the positioning sleeve 8 through one end of the screw 9, and then the block 11 is pressed by the movement of the push block 10, and then the block 11 slides inside the mounting plate 4 and the positioning sleeve 8 with the expansion and contraction of the spring 13, so as to achieve the effect of disassembling and assembling the mounting plate 4 and the drum screen on one side of the mounting plate 4, and then the fixing frame 1 is used to fix the fixing frame 1. The output end of the motor 2 drives the turntable 3 to rotate, thereby driving the drum screen to rotate through the mounting plate 4 to screen the material. During this process, the other end of the drum screen will drive the sliding sleeve 20 to slide on the outer wall of the limiting wheel 21, so that the rotation of the drum screen is more stable. After the drum screen is disassembled, the drum screen plate 14 can be removed from the outer wall of the connecting rod 19 by tightening the bolts. During this process, the drum screen plate 14 is pulled hard to separate the sub-buckle 15 from the mother buckle 16, thereby splitting the multiple drum screen plates 14 on the drum screen, which is convenient for further splitting or replacement, and finally the screened material is transported through the unloading plate 18.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A drum screen that is easily replaceable, comprising a fixing frame (1), characterized in that: The interior of the fixed frame (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a rotating disk (3), the outer wall of the rotating disk (3) is fitted with a mounting plate (4), the outer wall of the rotating disk (3) is rotatably connected to a rotating sleeve (5), the inner wall of the rotating sleeve (5) is fixedly connected to a gear ring (6), the interior of the rotating disk (3) is rotatably connected to a gear (7), the gear ring (6) meshes with the gear (7), the outer wall of the rotating disk (3) is fixedly connected to a positioning sleeve (8), the inner thread of the gear (7) is connected to the rotating sleeve (5), and the rotating sleeve (5) is fixedly connected to the rotating sleeve (5). A screw rod (9) is connected, one end of the screw rod (9) is rotatably connected to a push block (10), the outer wall of the push block (10) is slidably connected to a clamping block (11), the outer wall of the clamping block (11) is slidably connected to the inside of the mounting plate (4) and the positioning sleeve (8), the outer wall of the clamping block (11) is fixedly connected to a telescopic rod (12), the outer wall of the telescopic rod (12) is sleeved with a spring (13), both ends of the spring (13) are fixedly connected to the outer wall of the clamping block (11), and the outer wall of the mounting plate (4) is provided with a screening component.
2. A drum screen that is easily replaceable according to claim 1, characterized in that: The screening assembly comprises a drum screen plate (14), the inner wall of the drum screen plate (14) being arranged on the outer wall of the mounting plate (4).
3. A drum screen that is easy to replace according to claim 2, characterized in that: A male buckle (15) is fixedly connected to one side of the outer wall of the drum screen plate (14), and a female buckle (16) is fixedly connected to the other side of the outer wall of the drum screen plate (14).
4. The drum screen that is easy to replace according to claim 3, characterized in that: A connecting rod (19) is fixedly connected to the outer wall of the mounting plate (4), and the connecting rod (19) is in contact with the drum screen plate (14).
5. The drum screen that is easy to replace according to claim 4, characterized in that: One end of the connecting rod (19) is fixedly connected to a sliding sleeve (20), and the outer wall of the fixing frame (1) is fixedly connected to a support (22).
6. The drum screen that is easy to replace according to claim 5, characterized in that: The outer wall of the support (22) is rotatably connected to the limiting wheel (21), and the outer wall of the limiting wheel (21) is rotatably connected to the outer wall of the sliding sleeve (20).
7. The drum screen that is easy to replace according to claim 1, characterized in that: A bracket (17) is fixedly connected to the lower surface of the fixing frame (1), and a blanking plate (18) is provided at the bottom of the bracket (17).
8. The drum screen that is easy to replace according to claim 7, characterized in that: A blanking plate (18) is fixedly connected to the inner wall of the bracket (17).
