Friction welding stirring head production line

By using a working table, cooling tank, storage rack and electromagnetic heating coil in the friction welding stirring head production line to protect the stirring needle, the problem of rust in the packaging process is solved and the stability of the welding effect is ensured.

CN222156696UActive Publication Date: 2024-12-13ZHAOMO VACUUM EQUIP (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202420818362.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-13
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

If the friction welding stirring head is not protected during the packaging process, the stirring needle will easily rust and affect the welding effect.

Method used

A friction welding stirring head production line is designed, including an operating table, cooling tank, storage rack, placing tank and electromagnetic heating coil. The stirring needle is heated and cooled by butter and plastic cover to ensure that the stirring needle is not subject to the packaging process. Oxidation.

Benefits of technology

It effectively prevents rust of the stirring needle and ensures the stability and quality of the welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of friction welding stirring head packaging protection, in particular to a friction welding stirring head production line which comprises an operation table and a controller, a hole is formed in the middle of the upper surface of the operation table, a first limiting frame is fixedly installed in the middle of the upper surface of the operation table, and a second limiting frame is fixedly installed on the upper surface of the operation table on one side of the first limiting frame. The electromagnetic heating coil further comprises a cooling tank, a storage rack, a placing tank and an electromagnetic heating coil body. The placement groove is embedded in one side of the upper surface of the operation table; the storage rack is movably placed in the second limiting rack; the electromagnetic heating coil body is fixedly mounted on the inner side of the first limiting frame; the cooling groove is embedded in the other side of the upper surface of the operation table. The friction welding stirring head solves the problem that if the stirring needle on the friction welding stirring head is not protected in the packaging process, the welding effect in the using process can be affected after the stirring needle is rusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging and protection of friction welding stirring heads, in particular to a friction welding stirring head production line. Background Art

[0002] Friction welding stirring head is a welding technology performed in the solid state, mainly used for the connection of metal materials. This technology uses a non-consumable stirring head to apply pressure and friction heat to the contacting metal materials, so that the materials are plastically deformed in the solid state to achieve the mixing and connection of the materials. The components of the friction welding stirring head include: 1. Stirring needle: The stirring needle is the part that is directly inserted into the material to be welded. Its shape, size and structural design have an important influence on the welding process and weld quality; 2. Shoulder: The shoulder is the wide part of the stirring head. It contacts the surface of the material, generates heat through friction, softens the material, and prevents the loss of material at high temperature; 3. Shaft: The part that connects the stirring head and the drive mechanism transmits rotational motion and pressure. Friction stir welding technology is widely used in aerospace, rail transportation, automobile manufacturing, shipbuilding industry and other fields. It is particularly suitable for the welding of light metal materials such as aluminum alloy and magnesium alloy that are difficult to connect by traditional welding methods.

[0003] At present, friction welding stirring heads need to be individually packaged after production and then packed and transported. The part of the friction welding stirring head that contacts the weldment is the stirring needle. If the stirring needle is not protected during packaging, it is easy to rust. The presence of impurities in the stirring needle will affect the welding effect during welding. Therefore, a friction welding stirring head production line is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a friction welding stirring head production line, which has the advantage of protecting the stirring needles on the friction welding stirring heads after production, and solves the problem that if the stirring needles on the friction welding stirring heads are not protected during packaging, they will rust and affect the welding effect during use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a friction welding stirring head production line, including an operating table and a controller, a first limit frame is fixedly installed on the upper surface of the operating table with a hole in the middle, a second limit frame is fixedly installed on the upper surface of the operating table on one side of the first limit frame, and further includes a cooling tank, a storage rack, a placement tank and an electromagnetic heating coil body;

[0006] The placement slot is embedded and installed on one side of the upper surface of the operating table;

[0007] The storage rack is movably placed in the second limiting rack;

[0008] The electromagnetic heating coil body is fixedly mounted on the inner side of the first limiting frame;

[0009] The cooling trough is embedded and installed on the other side of the upper surface of the operating table.

[0010] When using a friction welding stirring head production line in the present technical solution, the friction welding stirring head is transported by the second feeding mechanism and picked up by the operator. After being picked up, the friction welding stirring head is held by the operator and the stirring needle is inserted into the placement groove, so that butter adheres to the stirring needle. After the butter is adhered, the plastic cover in the placement groove is selected and put on the stirring needle, and the stirring needle and the plastic cover are inserted into the first limiting frame together, and the electromagnetic heating coil body is started by the controller to heat the plastic cover and attach it to the stirring needle. After the plastic cover is attached, the stirring needle can be inserted into the cooling groove for cooling. The friction welding stirring head after the stirring needle is cooled is placed on the first feeding mechanism, and then transported to the downward packaging process.

[0011] Preferably, a support frame is fixedly installed on the lower surface of the operating table, a second feeding mechanism is fixedly installed on the ground on one side of the operating table, and a first feeding mechanism is fixedly installed on the ground on the other side of the operating table.

[0012] A support frame is fixedly installed on the lower surface of the operating table, so that the operating table is supported by the support frame, a second feeding mechanism is fixedly installed on the ground on one side of the operating table, and a first feeding mechanism is fixedly installed on the ground on the other side of the operating table, so that materials can be input through the second feeding mechanism and materials can be discharged through the first feeding mechanism.

[0013] Preferably, a mounting frame is fixedly installed on the inner side of the support frame, the mounting frame is located directly below the first limiting frame, and the top of the mounting frame is fixedly connected to the bottom of the electromagnetic heating coil body.

[0014] The mounting frame is fixedly installed on the inner side of the support frame, and the mounting frame is located directly below the first limiting frame. At the same time, the top of the mounting frame is fixedly connected to the bottom of the electromagnetic heating coil body, so that the electromagnetic heating coil body is fixedly installed through the mounting frame.

[0015] Preferably, butter is injected into the placement groove.

[0016] By injecting butter into the placement groove, the plastic cover can be simply fixed by the butter due to its viscosity, and a certain waterproof effect can be achieved.

[0017] Preferably, a plastic cover is placed in the storage rack, and the depth of the plastic cover matches the size of the stirring pin on the stirring head.

[0018] By placing a plastic cover in the storage rack and matching the depth of the plastic cover with the size of the stirring pin on the stirring head, the stirring pin on the friction welding stirring head can be covered by the plastic cover.

[0019] Preferably, the electromagnetic heating coil body is electrically connected to the controller via a connecting wire, and the controller is fixedly mounted on the front end of the operating table.

[0020] The electromagnetic heating coil body is electrically connected to the controller through a connecting line, and the controller is fixedly installed at the front end of the operating table, so that the operator can control the working condition of the electromagnetic heating coil body through the controller.

[0021] Preferably, clean water is injected into the cooling tank and a sponge body is movably placed therein.

[0022] By injecting clean water into the cooling tank and movably placing the sponge body, the plastic sealing cover can be quickly cooled after the stirring head is inserted through the water absorption of the sponge body.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] The utility model provides a cooling groove, a storage rack, a placement groove and an electromagnetic heating coil body, and the placement groove is embedded and installed on one side of the upper surface of the operating table, and the storage rack is movably placed in the second limiting frame, and the electromagnetic heating coil body is fixedly installed on the inner side of the first limiting frame, and the cooling groove is embedded and installed on the other side of the upper surface of the operating table. During operation, the friction welding stirring head is conveyed by the second feeding mechanism and taken by the operator. The friction welding stirring head after taking is held by the operator and the stirring needle is inserted into the placement groove, so that butter adheres to the stirring needle. After the butter is adhered, the plastic sealing cover in the placement groove is selected and sleeved on the stirring needle, and the stirring needle is inserted into the first limiting frame together with the plastic sealing cover, and the electromagnetic heating coil body is started by the controller, so that the plastic sealing cover is heated and attached to the stirring needle. After the plastic sealing cover is attached, the stirring needle can be inserted into the cooling groove for cooling. The friction welding stirring head after the stirring needle is cooled is placed on the first feeding mechanism, and is thus transported to the downward packaging process, thereby achieving the effect of protecting the stirring needle on the friction welding stirring head after production. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the cross-sectional connection structure of the operating table of the utility model;

[0027] Figure 3 It is a schematic diagram of the connection structure of the electromagnetic heating coil body of the utility model.

[0028] In the figure: 1. first feeding mechanism; 2. operating table; 3. cooling trough; 4. first limiting frame; 5. storage rack; 6. second feeding mechanism; 7. storage trough; 8. second limiting frame; 9. controller; 10. mounting frame; 11. supporting frame; 12. electromagnetic heating coil body; 13. sponge body. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, an embodiment of the utility model is provided: a friction welding stirring head production line, including an operating table 2 and a controller 9, a hole is opened in the middle of the upper surface of the operating table 2 and a first limiting frame 4 is fixedly installed, a second limiting frame 8 is fixedly installed on the upper surface of the operating table 2 on one side of the first limiting frame 4, and also includes a cooling tank 3, a storage rack 5, a placement tank 7 and an electromagnetic heating coil body 12;

[0032] Specifically, the placement slot 7 is embedded and installed on one side of the upper surface of the operating table 2;

[0033] The storage rack 5 is movably placed in the second limiting rack 8;

[0034] The electromagnetic heating coil body 12 is fixedly mounted on the inner side of the first limiting frame 4;

[0035] The cooling tank 3 is embedded and installed on the other side of the upper surface of the operating table 2 .

[0036] By setting the cooling groove 3, the storage rack 5, the placement groove 7 and the electromagnetic heating coil body 12, and embedding the placement groove 7 on one side of the upper surface of the operating table 2, and movably placing the storage rack 5 in the second limiting frame 8, and fixing the electromagnetic heating coil body 12 on the inner side of the first limiting frame 4, and embedding the cooling groove 3 on the other side of the upper surface of the operating table 2, when operating, the friction welding stirring head is transported by the second feeding mechanism 6 and taken by the operator, and the friction welding stirring head after taking is held by the operator and the stirring needle is inserted into the placement groove 7, so that Make the butter adhere to the stirring needle, and after the butter is adhered, select the plastic cover in the placement groove 7 and put it on the stirring needle, and insert the stirring needle together with the plastic cover into the first limit frame 4, and start the electromagnetic heating coil body 12 through the controller 9, so as to heat the plastic cover and attach it to the stirring needle. After the plastic cover is attached, the stirring needle can be inserted into the cooling groove 3 for cooling. After the stirring needle is cooled, the friction welding stirring head is placed on the first feeding mechanism 1, and then transported to the downward packaging process, thereby achieving the effect of protecting the stirring needle on the friction welding stirring head after production.

[0037] Furthermore, a support frame 11 is fixedly installed on the lower surface of the operating table 2 , a second feeding mechanism 6 is fixedly installed on the ground on one side of the operating table 2 , and a first feeding mechanism 1 is fixedly installed on the ground on the other side of the operating table 2 .

[0038] A support frame 11 is fixedly installed on the lower surface of the operating table 2, so that the operating table 2 is supported by the support frame 11, and a second feeding mechanism 6 is fixedly installed on the ground on one side of the operating table 2, and a first feeding mechanism 1 is fixedly installed on the ground on the other side of the operating table 2, so that materials can be input through the second feeding mechanism 6 and materials can be discharged through the first feeding mechanism 1.

[0039] Furthermore, a mounting frame 10 is fixedly installed inside the support frame 11 . The mounting frame 10 is located directly below the first limiting frame 4 . The top of the mounting frame 10 is fixedly connected to the bottom of the electromagnetic heating coil body 12 .

[0040] The mounting frame 10 is fixedly installed on the inner side of the support frame 11, and the mounting frame 10 is located directly below the first limiting frame 4. At the same time, the top of the mounting frame 10 is fixedly connected to the bottom of the electromagnetic heating coil body 12, so that the electromagnetic heating coil body 12 is fixedly installed through the mounting frame 10.

[0041] Furthermore, butter is injected into the placement groove 7.

[0042] By injecting butter into the placement groove 7, the plastic cover can be simply fixed by the butter due to its viscosity, and a certain waterproof effect can be achieved.

[0043] Furthermore, a plastic cover is placed in the storage rack 5, and the depth of the plastic cover matches the size of the stirring pin on the stirring head.

[0044] By placing a plastic cover in the storage rack 5 and matching the depth of the plastic cover with the size of the stirring pin on the stirring head, the stirring pin on the friction welding stirring head can be covered by the plastic cover.

[0045] Furthermore, the electromagnetic heating coil body 12 is electrically connected to the controller 9 via a connecting wire, and the controller 9 is fixedly installed at the front end of the operating table 2 .

[0046] The electromagnetic heating coil body 12 is electrically connected to the controller 9 through a connecting line, and the controller 9 is fixedly installed at the front end of the operating table 2 , so that the operator can control the working condition of the electromagnetic heating coil body 12 through the controller 9 .

[0047] Furthermore, clean water is injected into the cooling tank 3 and a sponge body 13 is movably placed therein.

[0048] By injecting clean water into the cooling tank 3 and movably placing the sponge body 13, the water absorption of the sponge body 13 allows the plastic cover to be quickly cooled after the stirring head is inserted. When the utility model is used, the friction welding stirring head is conveyed by the second feeding mechanism 6 and taken by the operator. The friction welding stirring head after being taken is held by the operator and the stirring needle is inserted into the placement tank 7, so that butter adheres to the stirring needle. After the butter adheres, the plastic cover in the placement tank 7 is selected and put on the stirring needle, and the stirring needle is inserted into the first limiting frame 4 together with the plastic cover, and the electromagnetic heating coil body 12 is started by the controller 9, so that the plastic cover is heated and attached to the stirring needle. After the plastic cover is attached, the stirring needle can be inserted into the cooling tank 3 for cooling. The friction welding stirring head after the stirring needle is cooled is placed on the first feeding mechanism 1, so as to be transported to the downward packaging process.

[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A friction welding stirring head production line, comprising an operating table (2) and a controller (9), wherein a hole is opened in the middle of the upper surface of the operating table (2) and a first limiting frame (4) is fixedly installed, and a second limiting frame (8) is fixedly installed on the upper surface of the operating table (2) on one side of the first limiting frame (4), characterized in that: Also includes: A placement groove (7) is embedded and installed on one side of the upper surface of the operating table (2); A storage rack (5) movably placed in the second limiting rack (8); The electromagnetic heating coil body (12) is fixedly mounted on the inner side of the first limiting frame (4); The cooling tank (3) is embedded and installed on the other side of the upper surface of the operating table (2).

2. A friction welding stirring head production line according to claim 1, characterized in that: A support frame (11) is fixedly mounted on the lower surface of the operating table (2), a second feeding mechanism (6) is fixedly mounted on the ground on one side of the operating table (2), and a first feeding mechanism (1) is fixedly mounted on the ground on the other side of the operating table (2).

3. A friction welding stirring head production line according to claim 2, characterized in that: A mounting frame (10) is fixedly mounted on the inner side of the support frame (11); the mounting frame (10) is located directly below the first limiting frame (4); and the top of the mounting frame (10) is fixedly connected to the bottom of the electromagnetic heating coil body (12).

4. A friction welding stirring head production line according to claim 1, characterized in that: Butter is injected into the placement groove (7).

5. The friction welding stirring head production line according to claim 1 is characterized in that: A plastic cover is placed in the storage rack (5), and the depth of the plastic cover matches the size of the stirring pin on the stirring head.

6. The friction welding stirring head production line according to claim 1, characterized in that: The electromagnetic heating coil body (12) is electrically connected to the controller (9) via a connecting wire, and the controller (9) is fixedly mounted on the front end of the operating table (2).

7. The friction welding stirring head production line according to claim 1, characterized in that: Clean water is injected into the cooling tank (3) and a sponge body (13) is movably placed therein.