Mechanical four-side rotary table position control device

By using encoder and connecting components on the four-sided turntable to monitor the rotation angle in real time, and using the clamp seat and mobile jaws to achieve adaptation and positioning, the problem of the four-sided turntable cannot stop rotating is solved, ensuring that it is in the automotive manufacturing automation production line. Working normally.

CN222166174UInactive Publication Date: 2024-12-13范晨斌
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Patent Information

Application Number
CN202421001689.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the automobile manufacturing automation production line, due to the increase in working position of the four-sided turntable, the existing over-range limit switch and lever-type limit switch cannot be installed or triggered, resulting in the four-sided turntable that it cannot stop rotating and cannot be used normally.

Method used

Using encoder, encoder connection flange, connection component and fixed component, the encoder monitors the rotation angle in real time and sends signals to the PLC equipment, and controls the rotation of the four-sided rotary table in real time to ensure its normal operation, and passes through the plug-in and mobile clamps. The claws and limiting parts realize the adaptation and positioning of the encoder and the rotary table.

Benefits of technology

The normal rotation monitoring and adjustment of the four-sided rotary table is realized to ensure that it can work normally in different installation positions and avoid uncontrolled rotation.

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Abstract

The utility model relates to a mechanical four-side rotary table position control device which comprises an encoder, an encoder connecting flange is fixedly connected to a rotary shaft of the encoder, a connecting assembly used for being connected with a rotary table rotary shaft is connected to the encoder connecting flange, and the encoder is further provided with a fixing assembly used for fixing the encoder. The four-side rotary table has the effect of ensuring normal rotation of the four-side rotary table.
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Description

Technical Field

[0001] The present application relates to the technical field of automated manufacturing, and in particular to a mechanical four-sided turntable position control device. Background Art

[0002] A turntable is a rotating table that is widely used in industrial production. Most of the existing turntables are two-sided turntables, that is, the turntable is fixed for -180° and 180° rotation. The turntable is equipped with an over-travel limit switch and a lever limit switch to ensure the turntable rotates accurately.

[0003] However, in the field of automobile manufacturing automated production lines, as flexible production is introduced with the continuous introduction of vehicle models, the two-sided turntable has to be changed to a four-sided turntable, that is, the turntable has been changed from the original fixed -180° and 180° rotation to -270°. 0 , -180 0 ,-90 0 ,90 0 , 180 0 ,270 0 However, after the change, the overtravel limit switch could not be installed due to the increase in working positions, and the lever limit switch could not be triggered due to the rotation angle, resulting in the four-sided turntable being unable to stop and constantly rotating, making it impossible to use normally. Utility Model Content

[0004] In order to ensure the normal rotation of a four-sided turntable, the present application provides a mechanical four-sided turntable position control device.

[0005] The present application provides a mechanical four-sided turntable position control device, which adopts the following technical solution:

[0006] A mechanical four-sided turntable position control device includes an encoder, an encoder connecting flange is fixedly connected to the encoder's rotating shaft, a connecting component for connecting the turntable rotating shaft is connected to the encoder connecting flange, and a fixing component for fixing the encoder is also provided on the encoder.

[0007] By adopting the above technical scheme, the encoder is connected to the turntable shaft of the four-sided turntable through the connecting component, and then the encoder is fixed on the turntable surface through the fixing component. When the turntable rotates, the connecting component will transmit the rotation of the turntable to the encoder connecting flange. The rotation of the encoder connecting flange will cause the encoder shaft to rotate, so that the encoder reads the rotation angle data, and then the encoder transmits the data to the external PLC device, which determines whether the rotation angle of the four-sided turntable is normal at this time. When the rotation angle is normal, the external PLC device will send a signal to control the four-sided turntable to work normally. When the rotation angle is abnormal, the external PLC device will send a signal to control the four-sided turntable to stop working and adjust it, and correct the rotation angle, thereby ensuring the normal rotation of the four-sided turntable.

[0008] Preferably, the connecting assembly includes a connecting clamp shaft and a connecting shaft connecting flange fixedly mounted on the connecting clamp shaft.

[0009] By adopting the above technical solution, through the setting of the connecting clamp shaft and the connecting shaft connecting flange, the connecting clamp shaft is used to connect the turntable shaft, and the connecting shaft connecting flange is used to connect the encoder connecting flange, thereby realizing the transmission of the rotation of the turntable shaft to the rotating shaft of the encoder, playing a transition role.

[0010] Preferably, the fixing assembly comprises a clamping seat detachably connected to the encoder, and a movable clamping jaw slidably connected to the clamping seat, and the movable clamping jaw is provided with a limiting member for limiting the position of the movable clamping jaw.

[0011] By adopting the above technical solution, through the setting of the clamping seat and the movable clamping claw, the clamping seat can be clamped and fixed on the encoder, and the movable clamping claw can slide on the clamping seat, so that the movable clamping claw can be moved to the table top of the four-sided turntable, so as to adapt to the installation position in different situations. After adjustment, it is limited by the limit piece and clamped on the table top of the four-sided turntable by the movable clamping claw, thereby realizing the positioning installation of the encoder.

[0012] Preferably, the card connector includes a first connection frame and a second connection frame detachably connected to the first connection frame.

[0013] By adopting the above technical solution and by setting the first connecting frame and the second connecting frame, when the first connecting frame is connected to the second connecting frame, the first connecting frame and the second connecting frame can fix the card connector by card connection, thereby realizing the connection of the card connector.

[0014] Preferably, the second connecting frame is connected to the first connecting frame by bolts.

[0015] By adopting the above technical solution, the second connecting frame is connected to the first connecting frame by bolts, which facilitates the installation of the first connecting frame and the second connecting frame.

[0016] Preferably, the movable clamping claw comprises a fixed claw slidably connected to the clamping seat and a movable claw slidably connected to the fixed claw, and an adjusting member for adjusting the position of the movable claw is provided between the fixed claw and the movable claw.

[0017] By adopting the above technical solution, through the setting of the fixed claw and the movable claw, the fixed claw and the movable claw are adjusted by the adjusting member to clamp on the table surface of the four-sided turntable, thereby realizing the connection between the movable clamping claw and the table surface of the four-sided turntable.

[0018] Preferably, the adjusting member is a threaded shaft rotatably connected to the fixed claw, and the threaded shaft is threadedly connected to the movable claw.

[0019] By adopting the above technical solution, when the position of the moving claw needs to be adjusted, the user can rotate the threaded shaft, and the rotation of the threaded shaft will cause the moving claw to slide on the fixed claw, thereby achieving the adjustment of the position of the moving claw.

[0020] Preferably, the limiting member is an abutment bolt threadedly connected to the fixing claw, and the abutment bolt can pass through the fixing claw and abut on the clamping seat.

[0021] By adopting the above technical solution and setting the abutment bolt, when it is necessary to limit the movement of the fixing claw, the user can rotate the abutment bolt so that the abutment bolt abuts against the clamping seat to abut and fix the fixing claw.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Through the setting of encoder, encoder connecting flange and connecting components, the encoder is used to monitor the rotation of the four-sided turntable in real time, and send signals to the external PLC device, and the rotation of the four-sided turntable is controlled in real time through the external PLC device. When an abnormality occurs, the rotation of the four-sided turntable can be corrected in time to ensure that the four-sided turntable can rotate normally;

[0024] 2. Through the setting of the clamping seat, the movable clamping claw and the abutment bolt, the encoder is connected to the table top of the four-sided turntable, and can be adapted to different installation positions for easy use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;

[0026] Figure 2 It is an axonometric schematic diagram mainly showing the encoder connecting flange structure in the embodiment of the present application.

[0027] Figure numerals: 1. Encoder; 2. Encoder connecting flange; 3. Connecting assembly; 31. Connecting shaft; 32. Connecting shaft connecting flange; 4. Fixing assembly; 41. Connecting seat; 411. First connecting frame; 412. Second connecting frame; 42. Moving clamp; 421. Fixed clamp; 422. Moving clamp; 5. Threaded shaft; 6. Abutment bolt. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1 -Attached Figure 2 This application is described in further detail.

[0029] The embodiment of the present application discloses a mechanical four-sided turntable position control device.

[0030] like Figure 1 As shown, a mechanical four-sided turntable position control device includes an encoder 1, which is electrically connected to an external power supply, and the encoder 1 is electrically connected or signal-connected to an external PLC device. In this embodiment, the encoder 1 uses an angle encoder 1, which can receive rotation angle data through the rotating shaft on the encoder 1, thereby converting it into an electrical signal and sending it to an external PLC device, and can convert angular displacement into an electrical signal output. An encoder connecting flange 2 is connected to the rotating shaft of the encoder 1 by bolts, and a connecting component 3 for connecting the turntable rotating shaft is connected to the encoder connecting flange 2. The connecting component 3 includes a connecting card shaft 31 and a connecting shaft connecting flange 32 fixedly installed on the connecting card shaft 31. The encoder connecting flange 2 can be connected to the connecting shaft flange, and the connecting card shaft 31 is used to connect to the turntable shaft of the four-sided turntable. The rotation of the turntable shaft can reflect the rotation of the turntable in real time, and the connecting component 3 can transmit the rotation of the turntable to the encoder connecting flange 2, so that the encoder 1 can receive the turntable information of the turntable.

[0031] like Figure 1 and 2 As shown, the encoder 1 is also provided with a fixing component 4 for fixing the encoder 1, the fixing component 4 includes a clamping seat 41 and a movable clamp 42, the clamping seat 41 includes a first connecting frame 411 and a second connecting frame 412, the second connecting frame 412 is detachably connected to the first connecting frame 411 by bolts, and when the first connecting frame 411 and the second connecting frame 412 are connected by bolts, the first connecting frame 411 and the second connecting frame 412 can be clamped on the encoder 1, thereby realizing the connection between the clamping seat 41 and the encoder 1.

[0032] like Figure 1 and 2As shown, the mobile clamping claw 42 is slidably connected to the first connecting frame 411, and the mobile clamping claw 42 includes a fixed claw 421 and a mobile claw 422. The fixed claw 421 is slidably connected to the first connecting frame 411, and the mobile claw 422 is slidably connected to the fixed claw 421. A limiting member for limiting the position of the fixed claw 421 on the clamping seat 41 is provided on the fixed claw 421. The limiting member is an abutment bolt 6 threadedly connected to the fixed claw 421. The abutment bolt 6 can pass through the fixed claw 421 and abut on the clamping seat 41 to limit the fixed claw 421. An adjustment member for adjusting the position of the mobile claw 422 is provided between the fixed claw 421 and the mobile claw 422. The adjusting part is a threaded shaft 5 rotatably connected to the fixed claw 421, and the threaded shaft 5 is threadedly connected to the moving claw 422. When in use, the user can move the fixed claw 421 to slide on the first connecting frame 411, adjust the fixed claw 421 and the moving claw 422 to the table top of the four-sided turntable, and then rotate the threaded shaft 5 to make the moving claw 422 slide on the fixed claw 421, so that the moving claw 422 and the fixed claw 421 are clamped on the table top of the four-sided turntable, realizing the connection between the moving clamp 42 and the table top of the four-sided turntable, and then rotate the abutment bolt 6 to fix the position of the fixed claw 421, thereby completing the installation of the encoder 1.

[0033] The implementation principle of the embodiment of the present application is as follows: when it is put into actual use, the user first connects the connecting card shaft 31 with the turntable shaft through a coupling, and then connects the rotating shaft of the encoder 1 with the encoder connecting flange 2, and then connects the encoder connecting flange 2 with the connecting shaft flange, thereby completing the preliminary installation of the encoder 1, and then the first connecting frame 411 is sleeved on the encoder 1, and the second connecting frame 412 is connected to the first connecting frame 411 by bolts, and the first connecting frame 411 and the second connecting frame 412 are clamped and fixed on the encoder 1. The user can slide the fixing claw 421 to move the fixing claw 421 to the table surface of the four-sided turntable, and then adjust the moving claw 422 so that the fixing claw 421 and the moving claw 422 are clamped on the table surface of the four-sided turntable, and rotate the abutment bolt 6 to fix the position of the fixing claw 421, thereby completing the installation of the encoder 1. The installed encoder 1 can receive the rotation of the turntable and convert it into an electrical signal to transmit to the external PLC device, and the PLC device can monitor the rotation of the turntable in real time and adjust it.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A mechanical four-sided turntable position control device, Features: The invention comprises an encoder (1), wherein an encoder connecting flange (2) is fixedly connected to the rotating shaft of the encoder (1), a connecting component (3) for connecting to the rotating shaft of a turntable is connected to the encoder connecting flange (2), and a fixing component (4) for fixing the encoder (1) is also arranged on the encoder (1).

2. A mechanical four-sided turntable position control device according to claim 1, Features: The connection assembly (3) comprises a connection clamp shaft (31) and a connection shaft connection flange (32) fixedly mounted on the connection clamp shaft (31).

3. A mechanical four-sided turntable position control device according to claim 1, Features: The fixing assembly (4) comprises a clamping seat (41) detachably connected to the encoder (1), and a movable clamping claw (42) slidably connected to the clamping seat (41), wherein the movable clamping claw (42) is provided with a limiting member for limiting the position of the movable clamping claw (42).

4. A mechanical four-sided turntable position control device according to claim 3, Features: The clamping seat (41) comprises a first connection frame (411) and a second connection frame (412) detachably connected to the first connection frame (411).

5. A mechanical four-sided turntable position control device according to claim 4, Features: The second connecting frame (412) is connected to the first connecting frame (411) by means of bolts.

6. A mechanical four-sided turntable position control device according to claim 3, Features: The movable clamping claw (42) comprises a fixed claw (421) slidably connected to the clamping seat (41) and a movable claw (422) slidably connected to the fixed claw (421), and an adjusting member for adjusting the position of the movable claw (422) is provided between the fixed claw (421) and the movable claw (422).

7. A mechanical four-sided turntable position control device according to claim 6, Features: The adjusting member is a threaded shaft (5) rotatably connected to the fixed claw (421), and the threaded shaft (5) is threadedly connected to the movable claw (422).

8. A mechanical four-sided turntable position control device according to claim 6, Features: The limiting member is an abutment bolt (6) threadedly connected to the fixing claw (421), and the abutment bolt (6) can pass through the fixing claw (421) and abut on the clamping seat (41).