IDC connector with transmission unlocking structure
By introducing the design of guide inserts and assisted unlocking brackets into the automotive IDC connector, the problems of complex unlocking and poor stability of existing connectors are solved, and convenient unlocking and high-precision connection are achieved, ensuring the stability and reliability of the connector sex.
Patent Information
- Application Number
- CN202420816954.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The unlocking structure of existing automotive IDC connectors is complex and can easily cause fasteners to be damaged, affecting the connection accuracy and stability of the connector, and making it difficult to achieve guide unlocking.
A IDC connector with a transmission unlocking structure is designed, using a guide insert and a power unlocking bracket. The plug-in status of the female end body and the top cover is controlled through the guide insert and the transmission unlocking bracket is achieved to avoid lightness. Touch failure ensures connection stability and easy operation.
It realizes convenient unlocking operation, improves the connection stability and accuracy of the connector, avoids fastener damage, ensures powerless protection and reliable electrical connection detection.
Smart Images

Figure CN222168828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of IDC connectors, in particular to an IDC connector with a transmission unlocking structure. Background Art
[0002] IDC connector is a component that electronic engineering technicians often come into contact with. Its function is very simple, which is to build a bridge of communication between blocked or isolated circuits within the circuit, so that current can flow and the circuit can achieve its predetermined function.
[0003] Among them, the automotive IDC connector is a component product commonly used in the automotive wiring harness industry. The function of the IDC connector is to build a bridge of communication between blocked or isolated circuits within the circuit, so that the current can flow and the circuit can achieve the predetermined function.
[0004] The structure of automotive IDC connector products often needs to be changed in a targeted manner based on the actual environmental requirements of their use in the car.
[0005] Chinese patent number CN106532353A discloses a new connector button-type two-stage unlocking mechanism, including a plug component and a socket component that can be matched and plugged. The plug component includes a movable slider, a plug lock and a buckle groove. The socket component includes a buckle boss and a socket lock. The movable slider can slide longitudinally in the track on the surface of the plug component. The plug lock is a strip structure, including a fastener, an elastic column and a button position. The fastener and the button position are respectively arranged at the head and tail of the plug lock, and the elastic column is arranged in the middle of the plug lock, and its two ends are respectively connected to the fastener and the button position.
[0006] When the connector disclosed above needs to be unlocked, force is applied to the movable slider to achieve the disengagement between the movable slider and the button position. After disengagement, pressure is applied to the button position to make the fastener originally fastened with the buckle position boss tilt upward to achieve unlocking. The above-mentioned overall unlocking method is complicated, and the fastener is easily damaged during the pressure application process, affecting the secondary use of the fastener. At the same time, the above-mentioned connector is difficult to achieve guidance during the unlocking and plugging process, affecting the connection accuracy and connection stability of the overall connector. Utility Model Content
[0007] The utility model aims to overcome the defects in the prior art and provides an IDC connector with a transfer unlocking structure which is suitable for ultra-small products and has good connection stability and ensures no-electricity protection.
[0008] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: an IDC connector with a transmission unlocking structure, comprising a plug-in female end assembly and a male end assembly, a plurality of wires are connected to the female end assembly, a plurality of female terminals connected to the plurality of wires are arranged in the female end assembly, and a plurality of PIN pins connected to the plurality of female terminals are arranged in the male end assembly; the female end assembly comprises a plug-in female end body and a female end top cover, the female terminal is arranged in the female end body, the wires are connected to the female end top cover, and a guide plug is formed on the female end body for controlling the plug-in state of the female end body and the female end top cover; a main body cantilever is formed on both sides of the female end body, and a reserved cavity for the inward deformation of the main body cantilever is formed in the female end body; a buckle is formed on the main body cantilever, a card slot connected to the buckle is formed on both sides of the male end assembly, and a power-assisted unlocking bracket for controlling the deformation of the main body cantilever is formed on both sides of the female end assembly.
[0009] As a preferred solution of the utility model, the guide plug is formed in the middle part, a guide slot matched with the guide plug is formed in the female end body, and an initial locking groove and a final locking groove arranged along the plugging direction are formed on the guide plug, and an initial locking protrusion matched with the initial locking groove and a final locking protrusion matched with the final locking groove are formed in the guide slot.
[0010] As a preferred solution of the utility model, the initial locking groove and the final locking groove are staggered on the guide insert, and the initial locking protrusion and the final locking protrusion are staggered in the guide slot.
[0011] As a preferred solution of the utility model, the female terminal includes a piercing section and a connecting section connected to each other, a mounting groove is formed in the female terminal body and is limitedly abutted against the piercing section, the connecting section is located in the mounting groove, and a limiting groove is formed on the female terminal body for limiting and clamping the piercing section.
[0012] As a preferred solution of the utility model, a connection hole for connecting the wire is formed on the top cover of the female end, and the connection hole is perpendicularly intersected with the limiting groove.
[0013] As a preferred solution of the utility model, the main body cantilever and the female end body are an integrated structure, and both ends of the main body cantilever are connected to the female end body.
[0014] As a preferred solution of the utility model, the power unlocking bracket is abuttingly arranged on the surface of the main cantilever.
[0015] As a preferred solution of the utility model, when the buckle is snapped into the slot, the main body cantilever abuts against the inner wall of the male end assembly.
[0016] As a preferred solution of the utility model, a plug-in cavity is formed in the middle of the male end assembly for facilitating the plug-in of the female end body, and the card slot is communicated with the plug-in cavity.
[0017] As a preferred solution of the utility model, a stabilizing sheet for stably installing the male end assembly is provided in the male end assembly.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. A guide plug that is plugged into the female end body is provided on the female end top cover, and the plugging state of the female end body and the female end top cover is controlled under the action of the guide plug. The clamping state between the female end assembly and the male end assembly is controlled by the power unlocking bracket, so that a transfer unlocking structure is formed under the action of the power unlocking bracket, which avoids the problem of light touch failure of conventional products and brings convenience and clear feel to personnel operation.
[0020] 2. The guide insert structure is used to control the initial locking state and the final locking state of the female end body and the female end top cover, thereby solving the problem of stable connection of small insulation piercing connectors in two stages;
[0021] 3. By providing differentiated special-shaped female terminals in the female end body, selective electrical connection detection requirements are provided to ensure reliable connection of the connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is an exploded view of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the female end assembly and the male end assembly;
[0024] Figure 3 It is a connection diagram of the female end assembly and the male end assembly;
[0025] Figure 4 It is a schematic diagram of the structure of the female terminal;
[0026] Figure 5 It is a connection diagram of the female end body and the female end top cover;
[0027] Figure 6 It is a schematic diagram of the structure of the female end top cover;
[0028] Figure 7 It is a structural diagram of the female end body;
[0029] Figure 8 is a cross-sectional view of the female end body and the female end top cover;
[0030] Fig. 9 It is a cross-sectional view of the connection between the female end body and the female end top cover;
[0031] Fig.10 It is a diagram of the use status of the female end assembly and the male end assembly;
[0032] Fig.11 It is the electrical inspection schematic diagram of this application;
[0033] Figure numerals: female end assembly 1, male end assembly 2, card slot 21, plug-in cavity 22, female end body 3, guide slot 31, mounting slot 32, body cantilever 33, buckle 34, reserved cavity 35, female end top cover 4, guide plug 41, through hole 42, limit slot 43, power unlocking bracket 44, female terminal 5, special-shaped female terminal 51, piercing section 52, connecting section 53, wire 6, PIN needle 7, stabilizing sheet 8, PCB board 9. DETAILED DESCRIPTION
[0034] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.
[0035] like Figure 1-Figure 11 As shown, an IDC connector with a transmission unlocking structure includes a plug-in female end assembly 1 and a male end assembly 2, a plurality of wires 6 are connected to the female end assembly 1, a plurality of female terminals 5 connected to the plurality of wires 6 are arranged in the female end assembly 1, and a plurality of PIN pins 7 connected to the plurality of female terminals 5 are arranged in the male end assembly 2; the female end assembly 1 includes a plug-in female end body 3 and a female end top cover 4, the female terminal 5 is arranged in the female end body 3, and the wires 6 are connected to the female end top cover 4. A guide plug 41 for controlling the plug-in state of the female end body 3 and the female end top cover 4 is formed on the female end body 3; a main body cantilever 33 is formed on both sides of the female end body 3, and a reserved cavity 35 for the inward deformation of the main body cantilever 33 is formed in the female end body 3; a buckle 34 is formed on the main body cantilever 33, and a slot 21 for engaging with the buckle 34 is formed on both sides of the male end assembly 2, and an auxiliary unlocking bracket 44 for controlling the deformation of the main body cantilever 33 is formed on both sides of the female end assembly 1.
[0036] The wire 6 on the female end assembly 1 corresponds one-to-one to the female terminal 5 in the female end assembly 1, and the female terminal 5 corresponds one-to-one to the PIN pin 7 in the male end assembly 2. The connection between the female terminal 5 and the PIN pin 7 is achieved by plugging the female end assembly 1 and the male end assembly 2, and the connection between the wire 6 and the female terminal 5 is controlled by the plugging position of the guide plug 41.
[0037] A guide plug 41 is formed in the middle part, a guide slot 31 matched with the guide plug 41 is formed in the female end body 3, and an initial locking groove 411 and a final locking groove 412 arranged along the plugging direction are formed on the guide plug 41, and an initial locking protrusion 311 matched with the initial locking groove 411 and a final locking protrusion 312 matched with the final locking groove 412 are formed in the guide slot 31.
[0038] The guide plug 41 and the female end top cover 4 are an integrated structure. When the female end top cover 4 is plugged into the female end body 3, the guide plug 41 contacts the female end body 3 first, and under the cooperation of the guide plug 41 and the guide slot 31, the plugging direction between the female end top cover 4 and the female end body 3 is guided and positioned, thereby ensuring the plugging stability between the female end top cover 4 and the female end body 3.
[0039] The initial locking groove 411 and the final locking groove 412 are arranged along the plug-in direction of the guide plug 41. When the guide plug 41 is plugged into the guide slot 31, the initial locking groove 411 first contacts the guide slot 31. As the guide plug 41 is plugged deeper, the initial locking groove 411 and the initial locking protrusion 311 are engaged, thereby realizing the engagement between the female end assembly 1 and the male end assembly 2. At this time, it is the initial locking state between the female end assembly 1 and the male end assembly 2. Since both the female end assembly 1 and the male end assembly 2 have a certain plastic deformation ability, as the guide plug 41 is plugged deeper, the initial locking groove 411 and the initial locking protrusion 311 are disengaged, and the final locking groove 412 and the final locking protrusion 312 are engaged, thereby realizing the engagement between the female end assembly 1 and the male end assembly 2. At this time, it is the final locking state between the female end assembly 1 and the male end assembly 2.
[0040] During actual use, the guide insert 41 in the female end top cover 4 is matched with the guide slot 31, and the installation stroke reaches the initial lock state, so that the initial lock groove 411 is snap-fitted with the initial lock protrusion 311, so that the female end top cover 4 avoids the risk of easy disengagement and overpressure in the initial state after being installed in the initial lock position, so that the female end top cover 4 and the female end body 3 (as well as the female terminal 5 installed inside) form an integral part.
[0041] The initial locking groove 411 and the final locking groove 412 are staggered on the guide plug 41, the initial locking protrusion 311 and the final locking protrusion 312 are staggered in the guide slot 31, the initial locking groove 411 and the final locking groove 412 are staggered along the plug-in direction of the guide plug 41, and similarly, the initial locking protrusion 311 and the final locking protrusion 312 are also staggered along the plug-in direction of the guide plug 41.
[0042] Ensure that during the insertion process of the guide plug 41, the initial locking groove 411 can only be engaged with the initial locking protrusion 311, and the final locking groove 412 can only be engaged with the final locking protrusion 312, and the initial locking groove 411 and the final locking groove 412 do not interfere with each other during the engagement process.
[0043] The female terminal 5 includes a piercing section 52 and a connecting section 53 connected to each other. A mounting groove 32 is formed in the female terminal body 3 and is limitedly abutted against the piercing section 52. The connecting section 53 is located in the mounting groove 32. A limiting groove 43 is formed on the female terminal body 3 and is used to limit and clamp the piercing section 52.
[0044] The width of the piercing section 52 is greater than the width of the connecting section 53, so that when the connecting section 53 is set in the installation groove 32, the connection between the piercing section 52 and the connecting section 53 is against the female end body 3, so that the female terminal 5 is positioned and installed on the female end body 3, and under the action of the female end body 3, the installation position of the female terminal 5 is supported. The piercing section 52 is set toward the electric wire 6, and the end of the piercing section 52 is formed with a sharp structure for piercing the surface of the electric wire 6, and the end of the connecting section 53 forms an electrical connection leg connected to the PIN needle 7.
[0045] A penetration hole 42 for passing the wire 6 is formed on the female end top cover 4. The penetration hole 42 and the limiting groove 43 are vertically intersected to ensure that the penetration hole 42 and the limiting groove 43 have an intersection point to achieve contact between the female terminal 5 and the wire 6.
[0046] During use, the wire 6 is inserted into the through hole 42 of the female end top cover 4, and then the female end top cover 4 is pressed through the insulation piercing device to drive the wire 6 to move. At this time, the wire 6 moves along the radial direction of the wire 6, and the female terminal 5 is always in a relatively static state during the movement of the wire 6. When the female end top cover 4 and the female end body 3 are in the initial locking state, the initial locking groove 411 is engaged with the initial locking protrusion 311, and the wire 6 moves to the end of the female terminal 5. At this time, the wire 6 and the female terminal 5 are not in contact or abutment.
[0047] Through the insulation piercing device, continue to press the female end top cover 4 to drive the wire 6 to form a displacement. At this time, the wire 6 moves along the radial direction of the wire 6. The female terminal 5 is always in a relatively static state during the movement of the wire 6. When the female end top cover 4 and the female end body 3 are in a final locking state, the final locking groove 412 is engaged with the final locking protrusion 312. The sharp structure of the female terminal 5 completes the piercing of the insulation skin of the wire 6, so that the female terminal 5 and the copper conductor in the wire 6 are precisely connected, thereby completing the connection between the female end assembly 1 and the wire 6.
[0048] The male end assembly 2 is assembled by installing the PIN pin 7 and the stabilizing plate 8 into the male end assembly 2 in sequence through automatic insertion equipment, and then the stabilizing plate 8 and the PCB board 9 are installed by mounting, and the male and female connectors are matched by inserting the female end assembly 1 and the male end assembly 2.
[0049] The main cantilever 33 and the female end body 3 are an integrated structure. The main cantilever 33 has better strength on the female end body 3. Both ends of the main cantilever 33 are connected to the female end body 3 to ensure the structural strength of the main cantilever 33. At the same time, when the main cantilever 33 is pressed, the support effect of the main cantilever 33 is ensured under the action of the connection at both ends of the main cantilever 33, ensuring the connection stability between the main cantilever 33 and the female end body 3.
[0050] The power unlocking bracket 44 is disposed in abutment with the surface of the main cantilever 33 . When the male and female connectors are mated, the power unlocking bracket 44 is disposed in abutment with the surface of the main cantilever 33 .
[0051] When the buckle 34 is engaged in the slot 21 , the main cantilever 33 abuts against the inner wall of the male end assembly 2 , thereby improving the plugging stability of the female end assembly 1 and the male end assembly 2 .
[0052] A plug-in cavity 22 is formed in the middle of the male end assembly 2 for easy plugging of the female end body 3. The card slot 21 is connected to the plug-in cavity 22. A stabilizing plate 8 for firmly installing the male end assembly 2 is provided in the male end assembly 2. The stabilizing plate 8 is connected to the PCB board 9 by means of mounting, thereby realizing the firm installation of the male end assembly 2 on the PCB board 9.
[0053] During actual use, the female end assembly 1 is inserted into the male end assembly 2. During the insertion process, under the action of the guide plug 41, the female end assembly 1 has a guiding and error-proofing design during the plugging process, ensuring that the female end assembly 1 and the male end assembly 2 are plugged in accurately and smoothly.
[0054] Buckles 34 are provided on both sides of the female end body 3 to complete the snap connection with the slots 21 of the male end assembly 2, so that the female end assembly 1 and the male end assembly 2 are ensured to be matched. The unlocking structure is arranged on the female end assembly 1, and the single main body cantilever 33 is not deformed enough under the force to complete the unlocking alone.
[0055] Instead, the main cantilever 33 is forced to further deform by pressing the power unlocking brackets 44 on both sides. The main cantilever 33 drives the movement of the buckle 34 during the deformation process through the overall unlocking mechanism until the buckle 34 is completely out of the slot 21. At this time, the female end assembly 1 and the male end assembly 2 can be separated by pulling the female end assembly 1, thereby completing the unlocking process.
[0056] At the same time, the power-assisted unlocking bracket 44 can also protect the main cantilever 33. Under the action of the power-assisted unlocking bracket 44, the main cantilever 33 will not be deformed due to a slight touch, resulting in the separation of the female end assembly 1 and the male end assembly 2. Under the pressing action of the power-assisted unlocking bracket 44, a clear unlocking touch can be given to the dismantling personnel to prevent the female end assembly 1 and the male end assembly 2 from being pulled forcefully, causing damage to the female end assembly 1 and the male end assembly 2, and affecting the use of the female end assembly 1 and the male end assembly 2.
[0057] A differentiated special-shaped female terminal 51 can be selected in the female terminal assembly 1. According to the requirements of product selection, conventional products can uniformly select conventional female terminals 5. However, if the functional requirements require an electrical connection check, the differentiated special-shaped female terminal 51 can be selected at the inspection position. At the same time, the internal structure of the special-shaped female terminal 51 in the female terminal body 3 will also be adapted and adjusted accordingly, which is achieved by replacing the mold insert of the plastic shell of the female terminal assembly 1. The connection of the special-shaped female terminal 51 will have a smaller engagement distance than the connection of the other pin positions. After ensuring the connection of the special-shaped female terminal 51, the effective contact of the other pin positions with a normal engagement distance is guaranteed.
[0058] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0059] Although this article uses more of the following terms: female end assembly 1, male end assembly 2, slot 21, plug-in cavity 22, female end body 3, guide slot 31, mounting slot 32, body cantilever 33, buckle 34, reserved cavity 35, female end top cover 4, guide insert 41, through hole 42, limit slot 43, power unlocking bracket 44, female terminal 5, special-shaped female terminal 51, piercing section 52, connecting section 53, wire 6, PIN needle 7, stabilizing sheet 8, PCB board 9, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. An IDC connector with a transmission unlocking structure, comprising a female end assembly (1) and a male end assembly (2) that are plugged into each other, a plurality of electric wires (6) being connected to the female end assembly (1), a plurality of female terminals (5) being provided in the female end assembly (1) and being connected to the plurality of electric wires (6), and a plurality of PIN pins (7) being provided in the male end assembly (2) and being connected to the plurality of female terminals (5); characterized in that: The female end assembly (1) comprises a female end body (3) and a female end top cover (4) which are plugged into each other, a female terminal (5) being arranged in the female end body (3), an electric wire (6) being connected to the female end top cover (4), and a guide plug (41) for controlling the plugging state of the female end body (3) and the female end top cover (4) being formed on the female end body (3); a main body cantilever (33) is formed on both sides of the female end body (3), and a reserved cavity (35) for the main body cantilever (33) to deform inward is formed in the female end body (3); a buckle (34) is formed on the main body cantilever (33), and a clamping groove (21) which is clamped with the buckle (34) is formed on both sides of the male end assembly (2), and a power unlocking bracket (44) for controlling the deformation of the main body cantilever (33) is formed on both sides of the female end assembly (1).
2. An IDC connector with a transfer unlocking structure according to claim 1, characterized in that: The guide plug (41) is formed in the middle, a guide slot (31) matched with the guide plug (41) is formed in the female end body (3), and an initial locking groove (411) and a final locking groove (412) arranged along the plugging direction are formed on the guide plug (41), and an initial locking protrusion (311) matched with the initial locking groove (411) and a final locking protrusion (312) matched with the final locking groove (412) are formed in the guide slot (31).
3. An IDC connector with a transfer unlocking structure according to claim 2, characterized in that: The initial locking groove (411) and the final locking groove (412) are staggered on the guide insert (41), and the initial locking protrusion (311) and the final locking protrusion (312) are staggered in the guide slot (31).
4. The IDC connector with a transfer unlocking structure according to claim 1, characterized in that: The female terminal (5) comprises a piercing section (52) and a connecting section (53) connected to each other; a mounting groove (32) for limiting and abutting the piercing section (52) is formed in the female terminal body (3); the connecting section (53) is located in the mounting groove (32); and a limiting groove (43) for limiting and clamping the piercing section (52) is formed on the female terminal body (3).
5. An IDC connector with a transfer unlocking structure according to claim 4, characterized in that: The female end top cover (4) is formed with a connection hole (42) for connecting the electric wire (6), and the connection hole (42) and the limiting groove (43) are vertically intersected.
6. The IDC connector with a transfer unlocking structure according to claim 1, characterized in that: The main body cantilever (33) and the female end main body (3) are an integrated structure, and both ends of the main body cantilever (33) are connected to the female end main body (3).
7. An IDC connector with a transfer unlocking structure according to claim 6, characterized in that: The power unlocking bracket (44) is arranged in abutment with the surface of the main cantilever (33).
8. An IDC connector with a transfer unlocking structure according to claim 6, characterized in that: When the buckle (34) is engaged in the slot (21), the main cantilever (33) abuts against the inner wall of the male end assembly (2).
9. The IDC connector with a transfer unlocking structure according to claim 1, characterized in that: A plug-in cavity (22) is formed in the middle of the male end assembly (2) for facilitating plugging of the female end body (3), and the card slot (21) is in communication with the plug-in cavity (22).
10. An IDC connector with a transfer unlocking structure according to claim 9, characterized in that: A stabilizing sheet (8) for stably installing the male end assembly (2) is provided inside the male end assembly (2).
Citation Information
Patent Citations
Novel connector button two-stage unlocking mechanism
CN106532353A
