Automatic encrusting machine
By designing a multi-layer linkage automatic filling machine, the problem of the inability to produce stuffed foods in the filling in the existing technology is solved, and the uniform wrapping and forming of the filling is achieved, meeting the production needs of high-end foods.
Patent Information
- Application Number
- CN202323566187.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing automatic filling machine cannot achieve the technical problem of producing stuffed foods in the filling, mainly because the equipment and filling conveying mechanism is single, which cannot meet people's demand for high-end stuffed foods in the filling.
An automatic filling machine is designed, including the upper and lower layer discharge mechanism, the machine head structure, the tee structure, the forming mechanism, the flour spreading mechanism and the conveying mechanism. The multi-layer wrapping of the filling is realized through the linkage structure of the upper and lower layers. Forming, ensuring uniform conveying and compacting of the filling, finally forming by the forming mechanism and output through the conveying mechanism.
The ability to produce stuffed foods in the stuffed foods is realized, and the linkage structure between the upper and lower layers is ensured that the filling is evenly wrapped and formed, and the flouring mechanism prevents the finished product from sticking, meeting the production needs of high-end foods.
Smart Images
Figure CN222171252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of food manufacturing equipment, in particular to an automatic stuffing machine. Background Art
[0002] Existing stuffing machines generally produce foods with one layer of fillings. Due to the filling conveying of the equipment, there is only a mechanism for conveying the fillings once, so it is impossible to produce foods with stuffing wrapped in stuffing, and it is impossible to meet people's higher filling requirements for food, so it is difficult to produce high-end stuffing-in-stuffing foods.
[0003] Therefore, there is still room for improvement in the prior art. Utility Model Content
[0004] The utility model aims to provide an automatic stuffing encrusting machine, aiming to solve the technical problem that the existing automatic stuffing encrusting machine cannot realize the production of stuffing-in-stuffing food.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is: an automatic stuffing machine, which includes: an upper discharging mechanism for conveying stuffing, an upper head structure for conveying stuffing and compacting, an upper three-way structure, a lower discharging mechanism, a lower head structure, a lower three-way structure, a forming mechanism, a powder sprinkling mechanism, a conveying mechanism and a frame part; the lower discharging mechanism is installed on the top of the frame part, the output end of the lower discharging mechanism is respectively connected to the input end of the lower head structure, and the output end of the lower head structure is respectively connected to the input end of the lower three-way structure; the upper The upper discharging mechanism is installed on the upper discharging mechanism of the lower layer, and the output end of the upper discharging mechanism is respectively connected with the input end of the upper head structure, and the output end of the upper head structure is respectively connected with the input end of the upper three-way structure; the input end of the lower three-way structure is connected with the output end of the upper three-way structure; the forming mechanism is installed on the front side of the frame part, and is located below the output end of the lower three-way structure; the conveying mechanism is installed on the front side of the frame part, and is located below the forming mechanism; the powder spreading mechanism is installed on the front side of the frame part, and is located above one end of the conveying mechanism.
[0006] The automatic stuffing machine also includes an electric control box for controlling the upper discharging mechanism, the upper machine head structure, the upper three-way structure, the lower discharging mechanism, the lower machine head structure, the lower three-way structure, the forming mechanism, the powder spreading mechanism and the conveying mechanism.
[0007] The automatic stuffing encrusting machine, wherein the upper discharging mechanism comprises: an upper stuffing hopper, an upper main auger, an upper auxiliary auger and an upper stuffing discharging motor, wherein the upper stuffing discharging motor is fixed on an upper mounting seat, and the upper mounting seat is fixed on a lower discharging mechanism; the upper main auger and the upper auxiliary auger are installed in the upper stuffing hopper, and the upper stuffing discharging motor drives the upper main auger through the main auger gear, and the main auger gear and the auxiliary auger gear are meshed with each other, and the upper auxiliary auger is driven to rotate through the auxiliary auger gear; an auxiliary wheel is also installed at the upper opening of the upper stuffing hopper, and a turbine box is also installed between the upper discharging mechanisms, and the turbine box is driven by the turbine box gear, and the turbine box gear is meshed with the main auger gear, and the auxiliary wheel is driven by the worm gear in the turbine box.
[0008] The automatic stuffing machine, wherein the upper three-way structure and the lower three-way structure include a three-way motor, a three-way pipe and an internal gear installed in the three-way pipe; the three-way motor drives the gear set through a chain drive, and the gear set drives the internal gear to rotate; the three-way motor is installed in the frame part.
[0009] The automatic stuffing machine, wherein the lower head structures have two, each of which comprises: a head motor, a coupling, a head and a scraper installed in the head, the scraper is installed on a scraper main shaft, the scraper main shaft is connected to the coupling, the head motor drives the scraper main shaft to rotate through the coupling, so that the scraper can compact the dough filling, and the head motor is installed on the bottom surface of the top plate of the frame part.
[0010] The automatic stuffing machine, wherein the forming mechanism includes a forming device and a forming motor, the forming motor is fixedly installed in the frame part, and the forming motor drives the forming device to core and cut the product.
[0011] In the automatic stuffing encrusting machine, the forming motor drives the conveying roller of the conveying structure to rotate through the ferry group.
[0012] The automatic stuffing machine, wherein the conveying mechanism includes: a conveyor belt, a conveyor roller, a conveyor belt bracket and a driven roller, the conveyor belt bracket is fixed on the front side of the frame part, the driven roller is installed at one end of the conveyor belt bracket, the conveyor roller is installed on the front side of the frame part and is located at the other end of the conveyor belt bracket, and the conveyor belt is sleeved on the conveyor roller and the driven roller.
[0013] Beneficial effects: The utility model can produce food with fillings in fillings by means of a new discharging part at the top, and the fillings are put in and conveyed by the upper discharging mechanism, the upper head structure conveys and compacts the fillings, the upper three-way structure wraps the fillings in the upper left filling bucket with the fillings in the upper right filling bucket, and then conveys them to the lower three-way structure, the lower discharging mechanism realizes the input and conveying of the fabric and the fillings, the lower head structure conveys and compacts the fabric and the fillings, the lower three-way structure wraps all the fillings in the fabric, and finally the forming mechanism shapes the stuffed food, which falls onto the conveying mechanism for conveying, and the powdering mechanism sprinkles powder on the conveyor belt to prevent the finished product from being too sticky to the conveyor belt. Therefore, the utility model can realize the production of food with fillings in fillings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is the first directional axonometric drawing of the utility model without the baffle of the frame mechanism part.
[0016] Figure 3 It is a second direction axonometric drawing of the utility model without the baffle of the frame mechanism part.
[0017] Figure 4 This is the third direction axonometric drawing of the utility model without the baffle of the frame mechanism DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the present invention more clear and explicit, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0019] like Figure 1-4As shown, the utility model discloses an automatic stuffing encrusting machine, which comprises: an upper discharging mechanism 1 for conveying stuffing, an upper machine head structure 2 for conveying stuffing and compacting, an upper three-way structure 3, a lower discharging mechanism 4, a lower machine head structure 5, a lower three-way structure 6, a forming mechanism 7, a powder spreading mechanism 8, a conveying mechanism 9 and a frame part 10; the lower discharging mechanism 4 is installed on the top of the frame part 10, and the output end of the lower discharging mechanism 4 is respectively connected to the input end of the lower machine head structure 5, and the output end of the lower machine head structure 5 is respectively connected to the input end of the lower three-way structure 6; the upper discharging mechanism 1 It is installed on the top of the lower discharging mechanism 4, and the output end of the upper discharging mechanism 1 is respectively connected with the input end of the upper head structure 2, and the output end of the upper head structure 2 is respectively connected with the input end of the upper three-way structure 3; the input end of the lower three-way structure 6 is connected with the output end of the upper three-way structure 3; the forming mechanism 7 is installed on the front side of the frame part 10, which is located below the output end of the lower three-way structure 6; the conveying mechanism 9 is installed on the front side of the frame part 10, and is located below the forming mechanism 7; the powder spreading mechanism 8 is installed on the front side of the frame part 10, and is located above one end of the conveying mechanism 9.
[0020] Preferably, there are two upper-layer discharging mechanisms 1 and two upper-layer head structures 2, and each upper-layer discharging mechanism 1 is connected to an upper-layer head structure 2; there are two lower-layer discharging mechanisms 4 and two lower-layer head structures 5, and each lower-layer discharging mechanism 4 is connected to a lower-layer head structure 5.
[0021] Specifically, it also includes an electric control box 11 for controlling the upper discharging mechanism 1, the upper head structure 2, the upper three-way structure 3, the lower discharging mechanism 4, the lower head structure 5, the lower three-way structure 6, the forming mechanism 7, the powder spreading mechanism 8 and the conveying mechanism 9.
[0022] Specifically, the upper discharging mechanism 1 includes: an upper filling hopper 12, an upper main auger 15, an upper auxiliary auger 16 and an upper filling motor 13, wherein the upper filling motor 13 is fixed on an upper mounting seat 14, and the upper mounting seat 14 is fixed on the lower discharging mechanism 4; the upper main auger 15 and the upper auxiliary auger 16 are installed in the upper filling hopper 12, and the upper filling motor 13 drives the upper main auger 15 through the main auger gear 17, and the main auger gear 17 is meshed with the auxiliary auger gear 18, and the upper auxiliary auger 16 is driven to rotate through the auxiliary auger gear 18; an auxiliary wheel 19 is also installed at the upper opening of the upper filling hopper 12, and a turbine box 20 is also installed between the upper discharging mechanisms 1, and the turbine box 20 is driven by a turbine box gear 21, and the turbine box gear 21 is meshed with the main auger gear 17, and the auxiliary wheel 19 is driven by the worm gear in the turbine box 20.
[0023] Specifically, the upper three-way structure 3 and the lower three-way structure 6 include a three-way motor 22, a three-way pipe 23 and an internal gear (not shown) installed in the three-way pipe; the three-way motor 22 drives the gear set through a chain drive, and the gear set drives the internal gear to rotate; the three-way motor 22 is installed in the frame part 1.
[0024] Specifically, there are two lower head structures 5, each of which includes: a head motor 24, a coupling, a head 25 and a scraper installed in the head, the scraper is installed on the scraper main shaft, the scraper main shaft is connected to the coupling, the head motor 24 drives the scraper main shaft to rotate through the coupling, so that the scraper can compact the dough filling, and the head motor 24 is installed on the bottom surface of the top plate 100 of the frame part 1.
[0025] Specifically, the forming mechanism 7 includes a forming device 70 and a forming motor 71. The forming motor 71 is fixedly installed in the frame part 1, and the forming motor 71 drives the forming device 70 to core and cut the product.
[0026] Specifically, the forming motor 71 drives the conveying roller 90 of the conveying structure 9 to rotate through the ferry group 26.
[0027] Specifically, the conveying mechanism 9 includes: a conveyor belt 91, a conveyor roller 90, a conveyor belt bracket 92 and a driven roller 93. The conveyor belt bracket 92 is fixed to the front side of the frame part 1, and the driven roller 93 is installed at one end of the conveyor belt bracket 92. The conveyor roller 90 is installed on the front side of the frame part 1 and is located at the other end of the conveyor belt bracket 92. The conveyor belt 91 is sleeved on the conveyor roller 90 and the driven roller 93.
[0028] Working principle:
[0029] After the upper filling discharging motor 13 is powered on, the main auger gear 17 installed on the motor shaft rotates, and the auxiliary auger gear 18 and the turbine box gear 21 are rotated by gear transmission. The main auger gear 17 and the upper main auger 15 are on one shaft, and the auxiliary auger gear 18 and the upper auxiliary auger 16 are on one shaft, so the two augers start to rotate, and the material in the hopper is transported to the forming mechanism through the upper head structure and the upper three-way structure. Due to the special structure of the upper head structure, the scraper in the head rotates with the flow of the material, so that the compaction and uniform discharge can be achieved. The turbine box gear 21 is connected to the turbine box 20, and through the worm gear transmission inside, the auxiliary wheel 19 is finally rotated. The function of the auxiliary wheel is the automatic material selection function to prevent the material from hanging in the air and not being discharged, and the weight error is large.
[0030] The transmission mode of the other upper filling discharging motor after being energized is also the same, the difference being that the upper filling discharging motor no longer needs to drive the turbine box part to operate.
[0031] The transmission mode of the lower discharging mechanism after the lower discharging motor 27 is energized is similar to that of the upper discharging motor 13, except that the lower discharging motor 27 first transmits power to the gear installed with the driven sprocket through chain transmission, and then transmits power through gear meshing, and finally drives the material in the hopper to be transported to the forming mechanism through the lower head structure and the lower three-way structure. It also drives the turbine box part below to operate, so that the auxiliary wheel in the lower hopper rotates.
[0032] The transmission of the other lower discharge motor of the lower discharge mechanism after being energized is the same as that of the lower discharge motor 27, especially there is no need to drive the turbine box part to operate.
[0033] The head motor 24 directly drives the scraper blade main shaft to rotate through the coupling. The special installation arrangement on the scraper blade main shaft enables the scraper blade to compact the dough filling and discharge the material evenly.
[0034] The three-way motor 22 drives the gear installed together with the sprocket to rotate through chain transmission, and then the internal gear with a special structure inside the three-way rotates through gear meshing, which can make the dough smooth and uniform in thickness.
[0035] The forming motor 71 drives the mechanism of the forming part through chain transmission, and indirectly cuts the finished product with the help of the characteristics of the cam to obtain the desired finished product size; and drives the movement of the conveyor belt through the ferry group 26 device to transport the finished product. The powder spreading mechanism is connected to the conveyor roller 90 through the conveyor belt 91, so that the powder spreading box continuously spreads powder to the conveyor belt. After the equipment is powered on, each motor drives the corresponding mechanism separately.
[0036] The utility model can produce food with fillings in fillings by means of a new discharging part at the top, and the fillings are put in and conveyed by the upper discharging mechanism, the upper head structure conveys and compacts the fillings, the upper three-way structure wraps the fillings in the upper left filling bucket with the fillings in the upper right filling bucket, and then conveys them to the lower three-way structure, the lower discharging mechanism realizes the input and conveying of the fabric and the fillings, the lower head structure conveys and compacts the fabric and the fillings, the lower three-way structure wraps all the fillings in the fabric, and finally the forming mechanism shapes the stuffed food, which falls onto the conveying mechanism for conveying, and the powdering mechanism spreads powder on the conveyor belt to prevent the finished product from being too sticky to the conveyor belt. Therefore, the utility model can realize the production of food with fillings in fillings.
[0037] The above is only the preferred implementation mode of the utility model, which certainly cannot be used to limit the scope of rights of the utility model. It should be pointed out that for technicians in this technical field, any modification or equivalent replacement of the technical solution of the utility model without creative work does not deviate from the protection scope of the technical solution of the utility model.
Claims
1. An automatic stuffing machine, characterized in that: include: An upper discharging mechanism for conveying fillings, an upper head structure for conveying fillings and compacting, an upper three-way structure, a lower discharging mechanism, a lower head structure, a lower three-way structure, a forming mechanism, a powder sprinkling mechanism, a conveying mechanism and a frame part; the lower discharging mechanism is installed on the top of the frame part, and the output end of the lower discharging mechanism is respectively connected with the input end of the lower head structure, and the output end of the lower head structure is respectively connected with the input end of the lower three-way structure; the upper discharging mechanism is installed above the lower discharging mechanism, and the output end of the upper discharging mechanism is respectively connected with the input end of the upper head structure, and the output end of the upper head structure is respectively connected with the input end of the upper three-way structure; the input end of the lower three-way structure is connected with the output end of the upper three-way structure; the forming mechanism is installed on the front side of the frame part, which is located below the output end of the lower three-way structure; the conveying mechanism is installed on the front side of the frame part and is located below the forming mechanism; the powder sprinkling mechanism is installed on the front side of the frame part and is located above one end of the conveying mechanism.
2. The automatic stuffing encrusting machine according to claim 1, characterized in that: It also includes an electric control box for controlling an upper discharging mechanism, an upper machine head structure, an upper three-way structure, a lower discharging mechanism, a lower machine head structure, a lower three-way structure, a molding mechanism, a powder spreading mechanism and a conveying mechanism.
3. The automatic stuffing encrusting machine according to claim 1, characterized in that: The upper discharging mechanism comprises: an upper filling hopper, an upper main auger, an upper auxiliary auger and an upper filling discharging motor, wherein the upper filling discharging motor is fixed on an upper mounting seat, and the upper mounting seat is fixed on a lower discharging mechanism; the upper main auger and the upper auxiliary auger are installed in the upper filling hopper, and the upper filling discharging motor drives the upper main auger through the main auger gear, and the main auger gear and the auxiliary auger gear are meshed with each other, and the upper auxiliary auger is driven to rotate through the auxiliary auger gear; an auxiliary wheel is also installed at the upper opening of the upper filling hopper, and a turbine box is also installed between the upper discharging mechanisms, and the turbine box is driven by the turbine box gear, and the turbine box gear is meshed with the main auger gear, and the auxiliary wheel is driven by the worm gear in the turbine box.
4. The automatic stuffing encrusting machine according to claim 1, characterized in that: The upper three-way structure and the lower three-way structure include a three-way motor, a three-way pipe and an internal gear installed in the three-way pipe; the three-way motor drives the gear set through a chain transmission, and the gear set drives the internal gear to rotate; the three-way motor is installed in the frame part.
5. The automatic stuffing encrusting machine according to claim 1, characterized in that: There are two lower head structures, each of which includes: a head motor, a coupling, a head and a scraper installed in the head. The scraper is installed on a scraper main shaft, and the scraper main shaft is connected to the coupling. The head motor drives the scraper main shaft to rotate through the coupling, so that the scraper can compact the dough filling. The head motor is installed on the bottom surface of the top plate of the frame part.
6. The automatic stuffing encrusting machine according to claim 1, characterized in that: The forming mechanism comprises a forming device and a forming motor, wherein the forming motor is fixedly installed in the frame part, and the forming motor drives the forming device to core and cut the product.
7. The automatic stuffing encrusting machine according to claim 6, characterized in that: The forming motor drives the conveying roller of the conveying structure to rotate through the ferry group.
8. The automatic stuffing encrusting machine according to claim 7, characterized in that: The conveying mechanism includes: a conveyor belt, a conveyor roller, a conveyor belt bracket and a driven roller, the conveyor belt bracket is fixed on the front side of the frame part, the driven roller is installed at one end of the conveyor belt bracket, the conveyor roller is installed on the front side of the frame part and is located at the other end of the conveyor belt bracket, and the conveyor belt is sleeved on the conveyor roller and the driven roller.