Air conditioner shell spraying device
The air conditioner shell spraying device facilitates continuous double-sided spraying, addressing the inefficiencies of manual operation by integrating a conveyor system and control mechanisms to enhance productivity and product quality.
Patent Information
- Application Number
- CN202420491055.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-14
AI Technical Summary
Existing air conditioner shell spraying processes require manual operation, leading to high labor intensity and low efficiency due to the need for manual flipping and sequential spraying of both sides, which affects the aesthetics and durability of the product.
A device comprising a conveyor system with a spray box, material moving components, joint control mechanism, and transfer and unloading components that allows for continuous double-sided spraying of air conditioner shells, reducing labor intensity and improving efficiency.
The device enables continuous double-sided spraying, reducing labor intensity and enhancing spraying efficiency while improving the aesthetics and durability of the air conditioner shell.
Smart Images

Figure CN222174591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioner production, in particular to an air conditioner shell spraying device. Background Art
[0002] As the appearance component of the product, the appearance quality of the air conditioner shell directly affects the product's aesthetics and market competitiveness. In order to improve the appearance quality and durability of the product, the air conditioner shell usually needs to be sprayed. Spraying can increase the shell's anti-corrosion, wear resistance and anti-oxidation properties, while also increasing the shell's aesthetics and improving the overall quality of the product.
[0003] At present, when the air-conditioning shell is sprayed, relevant personnel are required to spray the air-conditioning shell one by one manually, and continuous operation is not possible. In addition, during the spraying process of the air-conditioning shell, one side of the air-conditioning shell needs to be sprayed first, and then the relevant personnel must turn the air-conditioning shell over to spray the other side of the air-conditioning shell, thereby increasing the labor intensity of the relevant personnel and reducing the spraying efficiency of the air-conditioning shell. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, the purpose of the utility model is to provide an air conditioner shell spraying device, which can perform double-sided spraying on the air conditioner shell and can operate continuously, thereby reducing the labor intensity of related personnel and improving the spraying efficiency of the air conditioner shell.
[0006] In order to achieve the above-mentioned purpose, the utility model proposes an air-conditioning shell spraying device, comprising a first conveyor, a spray box, two material moving components, a joint control component, a spray component, a transfer and unloading component and a second conveyor, wherein the spray box is arranged on one side of the first conveyor, and a loading extension plate and a unloading extension plate are arranged on both sides of the spray box, and the loading extension plate and the unloading extension plate are respectively provided with a slide groove, and the loading extension plate is provided with an electric control slide rail; the two material moving components are respectively slidably arranged on the loading extension plate and the unloading extension plate, and the material moving component includes a slide plate and a material suction mechanism, wherein the The slide plate is slidingly connected to the loading extension plate and the unloading extension plate respectively, and the slide plate on the loading extension plate is connected to the electric control slide rail; the suction mechanism is arranged on the slide plate; the joint control component is arranged on the spray box, and the two ends of the joint control component are respectively passed through the slide groove and fixedly connected to the slide plate; the spray assembly includes a spray pipe and a heating wire, and the spray pipes are respectively arranged on both sides of the suction mechanism, and the heating wire is arranged on the inner wall of the spray box; the transfer unloading component is arranged on one side of the spray box; the second conveyor is arranged on one side of the transfer unloading component.
[0007] The utility model provides an air conditioner shell spraying device, which can perform double-sided spraying on the air conditioner shell and can operate continuously, thereby reducing the labor intensity of related personnel and improving the spraying efficiency of the air conditioner shell.
[0008] In addition, the air conditioner shell spraying device proposed in the application may also have the following additional technical features:
[0009] Specifically, the material suction mechanism includes an electric telescopic rod, a mounting plate and a material suction device, wherein one end of the electric telescopic rod is connected to the slide plate, and the other end of the electric telescopic rod is connected to the mounting plate; the material suction device is arranged on the mounting plate.
[0010] Specifically, the joint control component includes gears, a loading transmission mechanism and a unloading transmission mechanism, wherein the gears are rotatably connected to the spray box; one end of the loading transmission mechanism and the unloading transmission mechanism are respectively meshed with the gears and are respectively slidably connected to the spray box, and the other end of the loading transmission mechanism is respectively fixedly connected to the slide.
[0011] Specifically, the feeding transmission mechanism includes a first toothed skateboard, a first connecting rod and a first fixed rod, wherein the first toothed skateboard is meshingly connected to the gear; one end of the first connecting rod is connected to the first toothed skateboard, and the other end of the first connecting rod is fixedly connected to the first fixed rod; the first fixed rod is fixedly connected to the skateboard.
[0012] Specifically, the unloading transmission mechanism includes a second toothed skateboard, a second connecting rod and a second fixed rod, wherein the second toothed skateboard is meshingly connected to the gear; one end of the second connecting rod is connected to the second toothed skateboard, and the other end of the second connecting rod passes through the slide groove opened on the spray box and is fixedly connected to the second fixed rod; the second fixed rod is fixedly connected to the skateboard.
[0013] Specifically, the material transfer and unloading assembly includes a material transfer box, a motor, a rotating material transfer rod and the material suction mechanism, wherein the material transfer box is arranged on one side of the spray box; the motor is arranged in the material transfer box and connected to the rotating material transfer rod; the rotating material transfer rod is rotatably connected to the material transfer box; and the material suction mechanism is arranged on the rotating material transfer rod.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic structural diagram of an air conditioner shell spraying device according to an embodiment of the utility model;
[0017] Figure 2 This is a structural schematic diagram of a material moving assembly according to an embodiment of the utility model;
[0018] Figure 3 This is a structural schematic diagram of a joint control component according to an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of a spraying assembly according to an embodiment of the utility model;
[0020] Figure 5 It is a schematic structural diagram of a transfer and unloading assembly according to one embodiment of the utility model.
[0021] As shown in the figure: 1. First conveyor; 2. Spray box; 20. Loading extension plate; 200. Slide; 201. Electric control slide rail; 21. Unloading extension plate; 3. Material transfer assembly; 30. Slide plate; 31. Suction mechanism; 310. Electric telescopic rod; 311. Mounting plate; 312. Suction device; 4. Joint control assembly; 40. Gear; 41. Loading transmission mechanism; 410. First toothed slide plate; 411. First connecting rod; 412. First fixed rod; 42. Unloading transmission mechanism; 420. Second toothed slide plate; 421. Second connecting rod; 422. Second fixed rod; 5. Spray assembly; 50. Spray pipe; 51. Heating wire; 6. Transfer and unloading assembly; 60. Material transfer box; 61. Motor; 62. Rotating material transfer rod; 7. Second conveyor. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0023] The air conditioner shell spraying device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0024] like Figure 1-Figure 5As shown, the air conditioner shell spraying device of the embodiment of the utility model may include a first conveyor 1, a spray box 2, two material moving components 3, a joint control component 4, a spray component 5, a transfer and unloading component 6 and a second conveyor 7.
[0025] Among them, the spray box 2 is arranged on one side of the first conveyor 1, and a loading extension plate 20 and a unloading extension plate 21 are arranged on both sides of the spray box 2. The loading extension plate 20 and the unloading extension plate 21 are respectively provided with a slide groove 200, and the loading extension plate 20 is provided with an electric control slide rail 201.
[0026] It should be noted that the spray box 2 described in this embodiment is provided with openings on both sides, so as to facilitate the entry of the air-conditioning casing driven by the material moving component 3.
[0027] It should be noted that a support block is provided on the first conveyor 1 described in this embodiment, so that the air-conditioning casing is in a horizontal state on the support block, thereby facilitating the material moving assembly 3 to grab the air-conditioning casing.
[0028] The two material moving assemblies 3 are respectively slidably disposed on the upper material extension plate 20 and the lower material extension plate 21 . The material moving assemblies 3 may include a slide plate 30 and a material suction mechanism 31 .
[0029] The slide plate 30 is slidably connected to the loading extension plate 20 and the unloading extension plate 21 respectively, and the slide plate 30 on the loading extension plate 20 is connected to the electric control slide rail 201 .
[0030] It can be understood that, through the setting of a single electric control slide rail 201, when the electric control slide rail 201 controls the suction mechanism 31 on the loading extension plate 20, the suction mechanism 31 on the unloading extension plate 21 is driven to move through the joint control component 4, thereby realizing the linkage control of the air-conditioning casing during the loading or unloading process.
[0031] The suction mechanism 31 is arranged on the slide plate 30, the linkage control component 4 is arranged on the spray box 2, and the two ends of the linkage control component 4 are respectively passed through the slide groove 200 and fixedly connected with the slide plate 30, the spray component 5 may include a spray pipe 50 and a heating wire 51, the spray pipe 50 is respectively arranged on both sides of the suction mechanism 31, the heating wire 51 is arranged on the inner wall of the spray box 2, the transfer and unloading component 6 is arranged on one side of the spray box 2, and the second conveyor 7 is arranged on one side of the transfer and unloading component 6.
[0032] It should be noted that the spray pipe 50 described in this embodiment is connected to a common paint supply device (not shown in the figure) on the market, so as to ensure that the spray pipe 50 sprays the air conditioner casing.
[0033] It can be understood that, by means of the suction mechanism 31, the spray pipe 50 and the heating wire 51 respectively arranged at the top and the bottom of the spray box 2, after the single-sided spraying of the air-conditioning shell is completed, the heating wire 51 heats the air inside the spray box 2, thereby quickly drying the already sprayed surface of the air-conditioning shell. After the drying is completed, the controller (not shown in the figure) controls the suction mechanism 31 at the bottom of the spray box 2 to suck the already dried surface of the air-conditioning shell according to the debugged program, thereby controlling the spray pipe 50 to spray paint on the unpainted surface of the air-conditioning shell.
[0034] Specifically, in the actual operation process, the relevant personnel debug the machine and then start the device, and continuously place the air-conditioning shell on the first conveyor 1. After the position sensor arranged on the feeding extension plate 20 detects the air-conditioning shell, it transmits the signal to the controller. The controller controls the suction mechanism 31 to extend, thereby lifting the air-conditioning shell from the first conveyor 1, and controls the electric control slide rail 201 to move the air-conditioning shell sucked by the suction mechanism 31 to the spray pipe 50 in the spray box 2, so that the bottom spray pipe 50 sprays the air-conditioning shell and dries it through the heating wire 51. The controller then controls the bottom suction mechanism 31 to suck the dried surface of the air-conditioning shell, and the top suction mechanism 31 retracts. The controller then controls the bottom spray pipe 50 to spray the unsprayed shell and dry it, thereby completing the double-sided spraying of the air-conditioning shell by this device.
[0035] The controller controls the electric control slide rail 201 to move the slide plate 30 to the first conveyor 1, and in the process of movement, drives the joint control mechanism, and the joint control mechanism drives the suction mechanism 31 at the bottom and the sucked air-conditioning shell to move toward the transfer and unloading component 6. The transfer and unloading component 6 transfers the air-conditioning shell to the second conveyor 7, thereby completing the continuous spraying of the air-conditioning shell, greatly improving the spraying efficiency of the air-conditioning shell by this device.
[0036] In one embodiment of the present invention, Figure 2 As shown, the material suction mechanism 31 may include an electric telescopic rod 310 , a mounting plate 311 and a material suction device 312 .
[0037] One end of the electric telescopic rod 310 is connected to the slide plate 30 , and the other end of the electric telescopic rod 310 is connected to the mounting plate 311 , and the suction device 312 is arranged on the mounting plate 311 .
[0038] It should be noted that the suction device 312 described in this embodiment is a common suction device on the market, which uses negative pressure to suck up and fix the air-conditioning shell, thereby completing the transfer and fixation of the air-conditioning shell.
[0039] In one embodiment of the present invention, Figure 1 and Figure 3As shown, the linkage control assembly 4 may include a gear 40 , a loading transmission mechanism 41 and a unloading transmission mechanism 42 .
[0040] Among them, the gear 40 is rotatably connected to the spray box 2, one end of the loading transmission mechanism 41 and the unloading transmission mechanism 42 are respectively meshed with the gear 40, and are respectively slidably connected to the spray box 2; the other end of the loading transmission mechanism 41 is respectively fixedly connected to the slide plate 30.
[0041] It can be understood that by setting up the loading transmission mechanism 41 and the unloading transmission mechanism 42, the suction mechanism 31 on the loading extension plate 20 and the unloading extension plate 21 can be respectively controlled, so as to realize the synchronous movement of the air-conditioning casing during the loading or unloading process, thereby improving the synchronous control effect of the device on the loading and unloading of the air-conditioning casing.
[0042] In one embodiment of the present invention, Figure 1 and Figure 2 and Figure 3 As shown, the feeding transmission mechanism 41 may include a first toothed slide plate 410 , a first connecting rod 411 and a first fixing rod 412 .
[0043] Among them, the first toothed skateboard 410 is meshedly connected with the gear 40, one end of the first connecting rod 411 is connected to the first toothed skateboard 410, the other end of the first connecting rod 411 is fixedly connected to the first fixing rod 412, and the first fixing rod 412 is fixedly connected to the skateboard 30.
[0044] It can be understood that, by providing the first toothed slide plate 410 , the first connecting rod 411 and the first fixing rod 412 , synchronous control of the suction mechanism 31 on the upper material extension plate 20 over the suction mechanism 31 on the lower material extension plate 21 is achieved.
[0045] In one embodiment of the present invention, Figure 1 and Figure 2 and Figure 3 As shown, the unloading transmission mechanism 42 may include a second toothed slide plate 420 , a second connecting rod 421 and a second fixing rod 422 .
[0046] Among them, the second toothed skateboard 420 is meshedly connected with the gear 40, one end of the second connecting rod 421 is connected to the second toothed skateboard 420, and the other end of the second connecting rod 421 passes through the slide groove 200 opened on the spray box 2 and is fixedly connected to the second fixed rod 422, and the second fixed rod 422 is fixedly connected to the skateboard 30.
[0047] It can be understood that, by providing the second toothed slide plate 420 , the second connecting rod 421 and the second fixed rod 422 , synchronous control of the suction mechanism 31 on the upper material extension plate 20 over the suction mechanism 31 on the lower material extension plate 21 is achieved.
[0048] In one embodiment of the present invention, Figure 1 and Figure 2 and Figure 5 As shown, the material transfer and unloading assembly 6 may include a material transfer box 60 , a motor 61 , a rotating material transfer rod 62 and a material suction mechanism 31 .
[0049] The material transfer box 60 is arranged on one side of the spray box 2 , the motor 61 is arranged in the material transfer box 60 and connected to the rotating material transfer rod 62 , the rotating material transfer rod 62 is rotatably connected to the material transfer box 60 , and the material suction mechanism 31 is arranged on the rotating material transfer rod 62 .
[0050] It can be understood that, by rotating the material transfer rod 62, the transfer of the air conditioner casing is achieved, thereby facilitating the continuous unloading of the air conditioner casing.
[0051] Specifically, in the actual operation process, the relevant personnel debug the machine and then start the device, and continuously place the air-conditioning casing on the first conveyor 1. After the position sensor arranged on the feeding extension plate 20 detects the air-conditioning casing, it transmits a signal to the controller. The controller controls the electric telescopic rod 310 to extend, so that the suction device 312 sucks the air-conditioning casing and then retracts the electric telescopic rod 310, and controls the electric control slide rail 201 to move the air-conditioning casing sucked by the suction device 312 to the spray pipe 50 in the spray box 2, so that the bottom spray pipe 50 sprays the air-conditioning casing and dries it through the heating wire 51. The controller then controls the bottom suction device 312 to suck the dried surface of the air-conditioning casing, and the top suction device 312 retracts. The controller then controls the bottom spray pipe 50 to spray the unsprayed casing and dry it, thereby completing the double-sided spraying of the air-conditioning casing by this device.
[0052] The controller controls the electric control slide rail 201 to move the slide plate 30 to the first conveyor 1, and in the process of moving, drives the first fixed rod 412, the first connecting rod 411 and the first toothed slide plate 410 to mesh and rotate with the gear 40, and the rotation of the gear 40 drives the second toothed slide plate 420, the second connecting rod 421 and the second fixed rod 422 to move, thereby moving the suction device 312 at the bottom of the spray box 2 and the sucked air-conditioning casing toward the transfer and unloading component 6, and the transfer and unloading component 6 transfers the air-conditioning casing to the second conveyor 7, thereby completing the continuous spraying of the air-conditioning casing, greatly improving the spraying efficiency of the air-conditioning casing of this device.
[0053] In summary, the air conditioner shell spraying device of the embodiment of the utility model can perform double-sided spraying on the air conditioner shell and can operate continuously, thereby reducing the labor intensity of related personnel and improving the spraying efficiency of the air conditioner shell.
[0054] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0056] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. An air conditioner shell spraying device, characterized in that: It includes a first conveyor, a spray box, two material transfer components, a joint control component, a spray component, a transfer and unloading component and a second conveyor, wherein: The spray box is arranged on one side of the first conveyor, and a loading extension plate and a unloading extension plate are arranged on both sides of the spray box, and slide grooves are respectively provided on the loading extension plate and the unloading extension plate, and an electric control slide rail is arranged on the loading extension plate; The two material moving assemblies are respectively slidably arranged on the upper material extension plate and the lower material extension plate, and the material moving assemblies include a slide plate and a material suction mechanism, wherein: The slide plate is slidably connected to the loading extension plate and the unloading extension plate respectively, and the slide plate on the loading extension plate is connected to the electric control slide rail; The material suction mechanism is arranged on the slide plate; The joint control component is arranged on the spray box, and two ends of the joint control component respectively pass through the slide groove and are fixedly connected to the slide plate; The spray assembly includes a spray pipe and a heating wire, the spray pipes are respectively arranged on both sides of the suction mechanism, and the heating wire is arranged on the inner wall of the spray box; The transfer and unloading assembly is arranged on one side of the spray box; The second conveyor is arranged on one side of the transfer and unloading component.
2. The air conditioner shell spraying device according to claim 1, characterized in that: The material suction mechanism includes an electric telescopic rod, a mounting plate and a material suction device, wherein: One end of the electric telescopic rod is connected to the slide plate, and the other end of the electric telescopic rod is connected to the mounting plate; The material sucker is arranged on the mounting plate.
3. The air conditioner shell spraying device according to claim 2, characterized in that: The joint control assembly includes gears, a feeding transmission mechanism and a unloading transmission mechanism, wherein: The gear is rotatably connected to the spray box; One end of the feeding transmission mechanism and the unloading transmission mechanism is respectively meshed with the gear and respectively slidably connected to the spray box, and the other end of the feeding transmission mechanism is respectively fixedly connected to the slide plate.
4. The air conditioner shell spraying device according to claim 3, characterized in that: The feeding transmission mechanism comprises a first toothed slide plate, a first connecting rod and a first fixing rod, wherein: The first toothed slide plate is meshingly connected with the gear; One end of the first connecting rod is connected to the first toothed slide plate, and the other end of the first connecting rod is fixedly connected to the first fixing rod; The first fixing rod is fixedly connected to the sliding plate.
5. The air conditioner shell spraying device according to claim 4, characterized in that: The unloading transmission mechanism includes a second toothed slide plate, a second connecting rod and a second fixing rod, wherein: The second toothed slide plate is meshingly connected with the gear; One end of the second connecting rod is connected to the second toothed slide plate, and the other end of the second connecting rod passes through the slide groove provided on the spray box and is fixedly connected to the second fixing rod; The second fixing rod is fixedly connected to the slide plate.
6. The air conditioner shell spraying device according to claim 5, characterized in that: The transfer and unloading assembly includes a material transfer box, a motor, a rotating material transfer rod and the material suction mechanism, wherein: The material transfer box is arranged on one side of the spraying box; The motor is arranged in the material moving box and connected to the rotating material moving rod; The rotary material-moving rod is rotatably connected to the material-moving box; The material suction mechanism is arranged on the rotating material moving rod.
