Full-automatic shaping machine for super-long thick plate

Abstract

The utility model relates to a full-automatic shaping machine for a super-long thick plate, which comprises a transmission component and a hydraulic device arranged on the transmission component, a lower shell is arranged below the transmission component, and two groups of lifting components are symmetrically arranged in the lower shell by taking the output end of the hydraulic device as a central axis. The lifting assembly comprises a telescopic piece and a lower lifting plate installed at the output end of the telescopic piece, and the lower lifting plate can be driven by the telescopic piece to ascend so as to lift up the plate. Through the arrangement of the lifting assembly, in the stamping and shaping process, a plate can be lifted up to be separated from the contact with the conveying rollers, and the conveying rollers are protected; and through the arrangement of the adjusting assembly, the position of the lifting assembly can be automatically adjusted so as to adapt to the section length of the plate during shaping every time.

Description

Technical Field

[0001] The utility model belongs to the technical field of plate shaping, in particular to a full-automatic shaping machine for super-long and thick plates. Background Art

[0002] Plate refers to metal plates made by forging, rolling or casting. The flatness of the plate surface has a huge impact on the performance of the component, so it is necessary to perform appropriate shaping on the plate surface before putting it into practical application. Plate shaping here refers to the process of restoring the deformed part of the plate to its original state and performing flattening.

[0003] Metal plates are divided into thin plates, medium plates and thick plates according to their thickness. For thick metal plates with larger thickness, the conventional roller treatment effect is not ideal, and they must be flattened by stamping. For extra-long thick plates, a transmission roller assembly is required under the stamping machine to transport the thick plates and implement multi-stage stamping. However, since the transmission roller assembly is still in direct contact with the metal plate during the stamping process, the transmission roller is also subjected to the pressure of the stamping assembly, which will cause the transmission roller to bend after a period of time. Utility Model Content

[0004] The utility model aims at solving the problems of the prior art and provides a fully automatic shaping machine for super-long thick plates. The specific technical scheme is as follows:

[0005] The fully automatic shaping machine for extra-long and thick plates includes a transmission component and a hydraulic device installed on the transmission component. A lower shell is installed below the transmission component. Two groups of lifting components are symmetrically arranged in the lower shell with the output end of the hydraulic device as the central axis. The lifting component includes a telescopic part and a lower lifting plate installed at the output end of the telescopic part. The lower lifting plate can be driven by the telescopic part to rise to support the plate.

[0006] As a further technical solution of the utility model, the lifting assembly corresponds to the gap between two groups of conveying rollers on the transmission assembly.

[0007] As a further technical solution of the utility model, an upper limit plate corresponding to the lower lifting plate is installed on the transmission component, and the upper limit plate can cooperate with the lower lifting plate that supports the plate to clamp the plate.

[0008] As a further technical solution of the utility model, an adjustment component is installed in the lower shell, and the adjustment component includes an output motor installed in the lower shell, the output end of the output motor is connected to a bidirectional screw rod, and the bidirectional screw rod is rotatably connected to two groups of symmetrically arranged bases, and the bases correspond to the lifting components.

[0009] The beneficial effects of the utility model are as follows:

[0010] (1) In the present application, by setting up the lifting assembly, the sheet material can be lifted up during stamping and shaping to separate it from the contact with the conveying roller, thereby protecting the conveying roller.

[0011] (2) In the present application, by adjusting the setting of the component, the position of the lifting component can be adjusted autonomously to adapt to the segment length of the plate during each shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The overall structure diagram of the fully automatic shaping machine for super long and thick plates is shown;

[0013] Figure 2 A schematic cross-sectional view of the lower housing is shown;

[0014] Figure 3 A schematic diagram of the structure of the transmission component is shown;

[0015] Figure 4 A schematic diagram of the structure of the lifting assembly is shown;

[0016] Figure 5 A schematic structural diagram of the regulating component is shown.

[0017] Legend:

[0018] 100, transmission assembly; 110, side plate; 120, conveyor roller; 200, plate; 300, hydraulic equipment; 400, lower shell; 500, lifting assembly; 510, telescopic member; 520, lower lifting plate; 530, upper limit plate; 600, adjustment assembly; 610, output motor; 620, bidirectional screw rod; 630, base. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0020] The present application provides a fully automatic shaping machine for super-long and thick plates. By setting a lifting component 500 under the transmission component 100, the plate 200 can be lifted, so that the plate 200 is out of contact with the transmission component 100 during the stamping process, thereby protecting the transmission component 100.

[0021] Figure 3 shows a schematic structural diagram of the transmission component 100; Figure 3In the invention, the ultra-long and thick plate fully automatic shaping machine includes a transmission component 100, which includes two groups of side plates 110 arranged in parallel and a plurality of groups of conveying rollers 120 rotatably arranged between the two groups of side plates 110 and equidistantly distributed along the length direction of the side plates 110. Two adjacent groups of conveying rollers 120 are connected by a sprocket group to realize synchronous rotation of the plurality of conveying rollers 120, thereby conveying the plate 200.

[0022] Figure 1 The overall structure diagram of the fully automatic shaping machine for super long and thick plates is shown; Figure 1 In the figure, a plate 200 is laid on the conveying roller 120 of the transmission component 100, and a hydraulic device 300 is installed on the side plate 110 of the transmission component 100, and the output end of the hydraulic device 300 faces the plate 200; the plate 200 is conveyed by the transmission component 100, and when encountering a bend on the plate 200, the transmission component 100 is stopped, and the output end of the hydraulic device 300 moves downward to shape the bend of the plate 200. After the shaping is completed, the transmission component 100 is started again to continue conveying the plate 200; the above-mentioned transmission component 100, plate 200 and hydraulic device 300 are all prior arts, and introduce the shaping method of super-long and thick plates in the prior art, which does not fall within the protection scope of the present application.

[0023] Figure 2 A schematic cross-sectional view of the lower housing 400 is shown; Figure 4 shows a schematic structural diagram of the lifting assembly 500; Figure 2 and Figure 4 In the embodiment, a lower shell 400 is installed below the transmission assembly 100, and two groups of lifting assemblies 500 are symmetrically arranged in the lower shell 400 with the output end of the hydraulic device 300 as the central axis. The lifting assembly 500 includes a telescopic member 510 and a lower lifting plate 520 installed at the output end of the telescopic member 510; when the telescopic member 510 is started, the two groups of lower lifting plates 520 can rise and lift the plate 200 to make it separate from the contact with the conveying roller 120, so as to ensure that the plate 200 will not affect the conveying roller 120 during stamping and shaping. The two groups of lifting components 500 correspond to the gap between the two groups of conveying rollers 120 to avoid interference between the lower lifting plate 520 and the conveying rollers 120 when the lower lifting plate 520 is lifted, thereby ensuring that the lower lifting plate 520 can pass over the conveying rollers 120 to lift the plate 200; an upper limit plate 530 corresponding to the lower lifting plate 520 is installed on the transmission component 100. When the plate 200 is lifted, the upper end surface of the plate 200 contacts the upper limit plate 530, and cooperates with the lower lifting plate 520 to fix the plate 200 to prevent the plate 200 from slipping.

[0024] It should be noted that the upper limit plate 530 is designed in an inverted U shape, which will not interfere with the normal transportation of the plate 200. In the following specific embodiment, in order to ensure the stability of the lifting of the plate 200, the lifting assembly 500 can be additionally provided, and is not limited to two groups. This is not a limitation to it. The telescopic member 510 can be one of an electric telescopic rod and a hydraulic telescopic rod, and can be set as needed.

[0025] Figure 5 A schematic diagram of the structure of the adjustment assembly 600 is shown; Figure 5 In the embodiment, an adjusting assembly 600 is installed in the lower shell 400, and the adjusting assembly 600 is arranged below the lifting assembly 500, and is used to drive the two sets of lifting assemblies 500 to slide to adjust their positions; the adjusting assembly 600 includes an output motor 610 installed in the lower shell 400, and the output end of the output motor 610 is connected to a bidirectional screw rod 620, and the bidirectional screw rod 620 is rotatably connected to two sets of symmetrically arranged bases 630, and the base 630 corresponds to the lifting assembly 500, that is, the lifting assembly 500 is installed on the base 630; starting the output motor 610 and driving the bidirectional screw rod 620 to rotate can drive the two sets of The base 630 moves in the opposite direction along the trajectory of the bidirectional screw rod 620, that is, the two groups of bases 630 move toward / oppositely to each other, thereby adjusting the positions of the two groups of lifting assemblies 500, changing the distance of each section in the segmented stamping shaping, and improving the applicability of the lifting device; it should be noted that the upper limit plate 530 can be slidably installed on the transmission assembly 100, so as to make corresponding adjustments to the position of the lower lifting plate 520, and when the lower lifting plate 520 moves down and resets, the upper end surface of the lower lifting plate 520 is lower than the lower edge of the conveying roller 120, so that the lower lifting plate 520 interferes with the conveying roller 120 when it moves horizontally.

[0026] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. A fully automatic shaping machine for extra-long thick plates, comprising a transmission component (100) and a hydraulic device (300) mounted on the transmission component (100), characterized in that: A lower shell (400) is installed below the transmission component (100), and two groups of lifting components (500) are symmetrically arranged in the lower shell (400) with the output end of the hydraulic device (300) as the central axis. The lifting component (500) includes a telescopic member (510) and a lower lifting plate (520) installed at the output end of the telescopic member (510). The lower lifting plate (520) can be driven by the telescopic member (510) to rise to support the plate (200).

2. The fully automatic shaping machine for super long and thick plates according to claim 1 is characterized in that: The lifting assembly (500) corresponds to the gap between two groups of conveying rollers (120) on the transmission assembly (100).

3. The fully automatic shaping machine for super long and thick plates according to claim 1 or 2, characterized in that: An upper limit plate (530) corresponding to the lower lifting plate (520) is installed on the transmission component (100), and the upper limit plate (530) can cooperate with the lower lifting plate (520) that supports the plate (200) to clamp the plate (200).

4. The fully automatic shaping machine for super long and thick plates according to claim 3 is characterized in that: An adjustment assembly (600) is installed in the lower shell (400), and the adjustment assembly (600) includes an output motor (610) installed in the lower shell (400), and the output end of the output motor (610) is connected to a bidirectional screw rod (620), and the bidirectional screw rod (620) is rotatably connected to two groups of symmetrically arranged bases (630), and the bases (630) correspond to the lifting assembly (500).

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