Automatic tin soldering device with protective structure

By introducing a sliding base and a removable protective plate into the automatic soldering device, the problem of insufficient structure and lack of protection is solved, and the precise position adjustment of the solder gun and solder parts and the safety protection of the operator is achieved.

CN222176243UActive Publication Date: 2024-12-17TAICANG LUXIU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202322836817.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-10-23
Publication Date
2024-12-17
Estimated Expiration
2033-10-23

AI Technical Summary

Technical Problem

The existing automatic soldering device is not detailed enough, the welding process is not optimized enough, and there is a lack of protective structure to protect operators and devices from external damage.

Method used

An automatic soldering device including a mounting frame, a solder gun, a sliding base, a front protective plate and a side protective plate were designed. The sliding base drives the solder gun to move left and right through the motor, and uses the storage slider to realize the forward and backward movement of the solder parts. And install detachable protective panels around the mounting frame to protect operators and devices.

Benefits of technology

Accurate position adjustment of solder guns and solder parts is achieved, the stability and safety of the welding process is enhanced, and the operators and devices are protected from external interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic tin soldering device with a protective structure, which comprises a mounting rack, a tin soldering gun, a sliding base, a front protective plate and a side protective plate, the sliding base is connected onto the mounting rack in a sliding manner, an object sliding block is mounted on the mounting rack in a sliding manner, the tin soldering gun is mounted on the sliding base, and the front protective plate is connected with the side protective plate. The soldering gun comprises a tin outlet head and a welding head, a front protection plate and a side protection plate are mounted on the periphery of the mounting frame, and the front protection plate is rotationally connected to the side protection plate. Tin soldering work is conducted through the tin soldering gun installed on the installation frame, the tin soldering head is driven by the sliding base to move left and right, a piece to be subjected to tin soldering is placed on the storage sliding block to move front and back, and the tin soldering device can conduct the tin soldering task in a multi-posture and multi-point-position mode in a three-dimensional space. And the detachable front protection plate and the detachable side protection plate on the mounting frame can protect operators and the tin soldering device when the tin soldering device works.
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Description

Technical Field

[0001] The utility model relates to the technical field of soldering devices, in particular to an automatic soldering device with a protective structure. Background Art

[0002] The automatic soldering machine is a soldering equipment, so in addition to the robot movement function, its main function is to complete the soldering operation, so the core part of the soldering robot is the soldering system. The soldering system is mainly composed of automatic tin feeding mechanism and temperature control, heating element, and soldering iron tip. It is a device that can replace manual soldering.

[0003] The existing automatic soldering device, for example, an automatic soldering device for a soldering machine with a notice number of CN211102006U, comprises a processing table, a clamping table is fixedly connected to the middle of the upper surface of the processing table, a first motor is fixedly connected to the left end of the back of the processing table, a first slide rail is provided on the left side of the upper surface of the processing table, the first slide rail is rotatably connected to the first rotating shaft at one end away from the first motor, the other end of the first rotating shaft is fixedly connected to the first guide rod, and the first guide rod is connected to the first motor, the outer surface of the first guide rod is threadedly connected to the first slider, and the first slider is matched with the first slide rail, and the upper end of the first slider is fixedly connected to the connecting plate. The automatic soldering device for the soldering machine adjusts the front and rear positions of the soldering head by the first motor, improves the stability of the support frame when moving by cooperating with the slide slot and the slide plate, adjusts the left and right positions of the soldering head by the second motor, and pushes the soldering head to solder by the push cylinder. The structure of the automatic soldering device is not detailed enough, the automatic soldering process can be optimized, and a protective structure can be added to the automatic welding machine device to protect the operator and the soldering device from external damage.

[0004] Therefore, it is necessary to invent an automatic soldering device with a protective structure to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an automatic soldering device with a protective structure to solve the technical problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic soldering device with a protective structure, comprising a mounting frame, a soldering gun, a sliding base, a front protective plate and a side protective plate, the mounting frame is slidably connected to the sliding base, an object slider is slidably mounted on the mounting frame, a soldering gun is installed on the sliding base, the soldering gun includes a tin outlet head and a welding head, a front protective plate and a side protective plate are installed around the mounting frame, the front protective plate is rotatably connected to the side protective plate, soldering work is performed by a soldering gun installed on the mounting frame, the soldering head is driven to move left and right by the sliding base, and the part to be soldered is placed on the object slider and moves back and forth, so that the soldering device can perform soldering tasks in multiple postures and multiple positions in a three-dimensional space, and the detachable front protective plate and side protective plate on the mounting frame can protect the operator and the soldering device when the soldering device is working.

[0007] Preferably, the mounting frame is provided with four semicircular base rails and two "T"-shaped slider rails, the vertical rod of the mounting frame is provided with a side guard plate mounting groove, the top of the horizontal rod of the mounting frame is provided with a toothed groove, one side of the inner wall of the toothed groove is a toothed structure, and the base rails and the slider rails can be used to adjust the position of the soldering gun and the workpiece to be soldered.

[0008] Preferably, a motor is fixedly installed in the hollow interior of the sliding base, four inner slide grooves are opened at the bottom of the sliding base, a tin storage box is provided on the left side of the sliding base, a control box is provided on the right side of the sliding base, and a fixed sleeve mounting hole is opened on the side of the sliding base. The tin storage box supplies tin to the tin outlet head, and the control box controls the temperature of the welding head, the tin outlet of the tin outlet head, and controls the position of the soldering head.

[0009] Preferably, the solder gun is inserted into a solder gun fixing sleeve, an adjusting knob is provided on the fixing sleeve, the tin outlet of the solder gun is connected to a tin storage box, and the welding head of the solder gun is connected to a control box. The height of the solder gun can be adjusted by loosening the adjusting knob, and the solder gun can be fixed by tightening it.

[0010] Preferably, a motor mounting plate is provided on the motor, a motor mounting hole is provided on the motor mounting plate, a gear is fixedly mounted on the rotating rod of the motor, and the interaction between the gear of the motor and the tooth shape on the toothed groove can enable the sliding base to move left and right on the base slide rail.

[0011] Preferably, the fixing sleeve is fixedly mounted on the side wall of the sliding base through the fixing sleeve mounting hole, the adjusting knob of the fixing sleeve can be rotated to clamp the solder gun in the fixing sleeve, and the height of the solder gun can be adjusted by adjusting the adjusting knob on the fixing sleeve.

[0012] Preferably, an object slider is slidably mounted on the slider rail at the bottom of the mounting frame, and a placement groove is provided on the upper surface of the placement slider, and parts to be soldered can be placed in the placement groove.

[0013] Preferably, a buckle is provided on the left side of the side protective plate, and the buckle is inserted into the side protective plate installation groove. Air holes are provided on the front protective plate and the side protective plate. A rotating shaft is provided at the connection between the front protective plate and the side protective plate. The air holes facilitate the flow of air inside the soldering device after the protective plate is installed, and the rotating shaft allows the front protective plate to rotate.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. The motor drives the sliding base to move the solder gun left and right, and the placement slider moves forward and backward on the slider rail, so that the automatic soldering device can adjust the posture of the solder gun and the workpiece to be soldered, so that the soldering point is more suitable for the soldered workpiece and the soldering is more accurate;

[0016] 2. By installing front and side protection plates around the mounting frame, the soldering process can be protected to be more stable and free from external interference. At the same time, it can protect the operator during automatic soldering to avoid accidents such as accidental contact with the solder gun. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structural diagram of the automatic soldering device with a protective structure is shown;

[0018] Figure 2 A top view of the automatic soldering device with a protective structure;

[0019] Figure 3 is a schematic diagram of the three-dimensional structure of the mounting frame;

[0020] Figure 4 is a schematic diagram of the three-dimensional structure of the sliding base;

[0021] Figure 5 It is the structural diagram of the motor;

[0022] Figure 6 It is a schematic diagram of the structure of the side protection plate.

[0023] Description of reference numerals:

[0024] 1. Mounting frame; 2. Solder gun; 3. Sliding base; 4. Tin storage box; 5. Motor; 6. Control box; 7. Tin outlet; 8. Welding head; 9. Front protection plate; 10. Base slide rail; 11. Side protection plate; 12. Storage slider; 13. Slider slide rail; 14. Storage slot; 15. Solder gun fixing sleeve; 16. Adjustment knob; 17. Side protection plate mounting slot; 18. Slide slot in base; 19. Fixing sleeve mounting hole; 20. Motor mounting plate; 21. Motor mounting hole; 22. Gear; 23. Buckle; 24. Air vent; 25. Rotating shaft; 26 Toothed groove. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The utility model provides Figure 1-6 The automatic soldering device with a protective structure shown in the figure includes a mounting frame 1, a soldering gun 2, a sliding base 3, a front protective plate 9 and a side protective plate 11. The mounting frame 1 is slidably connected to the sliding base 3, and an object slider 12 is slidably installed on the mounting frame 1. The soldering gun 2 is installed on the sliding base 3. The soldering gun 2 includes a tin outlet head 7 and a welding head 8. The front protective plate 9 and the side protective plate 11 are installed around the mounting frame 1. The front protective plate 9 is rotatably connected to the side protective plate 11. The mounting frame 1 is provided with four semicircular base slide rails 10 and two "T"-shaped slider slide rails. The vertical rod of the mounting frame 1 is opened A side guard plate mounting groove 17, a toothed groove 26 is opened on the top of the cross bar of the mounting frame 1, and one side of the inner wall of the toothed groove 26 is a toothed structure. The sliding base 3 is hollow inside and a motor 5 is fixedly installed. Four base inner slide grooves 18 are opened at the bottom of the sliding base 3. A tin storage box 4 is provided on the left side of the sliding base 3, and a control box 6 is provided on the right side of the sliding base 3. A fixed sleeve mounting hole 19 is opened on the side of the sliding base 3. The soldering gun 2 is inserted into the soldering gun fixed sleeve 15, and an adjusting knob 16 is provided on the fixed sleeve 15. The tin outlet head 7 of the soldering gun 2 is connected to the tin storage box 4, and the welding head 8 of the soldering gun 2 is connected to the control box.

[0027] A motor mounting plate 20 is provided on the motor 5, and a motor mounting hole 21 is provided on the motor mounting plate 20. A gear 22 is fixedly installed on the rotating rod of the motor 5. The fixing sleeve 15 is fixedly installed on the side wall of the sliding base 3 through the fixing sleeve mounting hole 19. The adjusting knob 16 of the fixing sleeve 15 can be rotated to clamp the solder gun 2 in the fixing sleeve 5. The object slider 14 is slidably installed on the slider rail 13 at the bottom of the mounting frame 1. A storage groove 14 is provided on the upper surface of the storage slider 14. A buckle 23 is provided on the left side of the side protective plate 11, and the buckle 23 is inserted into the side protective plate mounting groove 17. Air holes 24 are provided on the front protective plate 9 and the side protective plate 11, and a rotating shaft 25 is provided at the connection between the front protective plate 9 and the side protective plate 11.

[0028] Before use, the utility model is firstly slidably connected to the crossbar of the mounting frame 1 by the sliding base 3 on which the tin storage box 4, the control box 6 and the motor 5 are installed, and the soldering gun 2 is installed on the side of the sliding base 3, and the tin outlet head 7 and the tin storage box 4, as well as the welding head 8 and the control box 6 are connected, and then the object placement slider 12, the front protection plate 9 and the side protection plate 11 are installed on the mounting frame 1, and the automatic soldering device can be used.

[0029] Working principle of this utility model:

[0030] Refer to the instruction manual Figure 1-3 When using the utility model, first, the motor 5 works to drive the gear 22 to rotate, and the gear 22 interacts with the toothed groove 26 to drive the sliding base 3 to slide left and right on the base slide rail 10, that is, the left and right movement of the soldering gun 2 is realized, and when the soldering gun 1 is working, the tin-discharging head 7 discharges tin, and the welding head heats and welds, and the soldering work can be performed. The control box 6 controls the movement of the soldering gun 1 and the tin-discharging amount of the tin-discharging head 7 to realize automatic soldering;

[0031] Refer to the instruction manual Figure 4-6 When using the utility model, the side protective plate 11 is inserted into the side protective plate installation groove 17, and the front protective plate 9 is rotatably connected and installed on the side protective plate 11 through the rotating shaft 25. After the installation of the two is completed, the internal soldering device and the external environment can be isolated to play a protective role, and the front protective plate 9 can be rotated around the rotating shaft, which is convenient for opening and closing the front protective plate 9 to take and place the parts to be soldered.

Claims

1. An automatic soldering device with a protective structure, comprising a mounting frame (1), a soldering gun (2), a sliding base (3), a front protective plate (9) and a side protective plate (11), characterized in that: The mounting frame (1) is slidably connected to a sliding base (3), an object slider (12) is slidably mounted on the mounting frame (1), a solder gun (2) is mounted on the sliding base (3), the solder gun (2) comprises a tinning head (7) and a welding head (8), a front protection plate (9) and a side protection plate (11) are mounted around the mounting frame (1), and the front protection plate (9) is rotatably connected to the side protection plate (11).

2. The automatic soldering device with a protective structure according to claim 1, characterized in that: The mounting frame (1) is provided with four semicircular base slide rails (10) and two "T"-shaped slider slide rails, the vertical rod of the mounting frame (1) is provided with a side protection plate mounting groove (17), the top of the horizontal rod of the mounting frame (1) is provided with a toothed groove (26), and one side of the inner wall of the toothed groove (26) is a toothed structure.

3. The automatic soldering device with a protective structure according to claim 1, characterized in that: The sliding base (3) is hollow inside and a motor (5) is fixedly installed. The bottom of the sliding base (3) is provided with four inner base sliding grooves (18). The left side of the sliding base (3) is provided with a tin storage box (4). The right side of the sliding base (3) is provided with a control box (6). The side of the sliding base (3) is provided with a fixed sleeve installation hole (19).

4. The automatic soldering device with a protective structure according to claim 1, characterized in that: The solder gun (2) is inserted into a solder gun fixing sleeve (15), an adjusting knob (16) is provided on the fixing sleeve (15), a tin outlet head (7) of the solder gun (2) is connected to a tin storage box (4), and a welding head (8) of the solder gun (2) is connected to a control box.

5. The automatic soldering device with a protective structure according to claim 3, characterized in that: The motor (5) is provided with a motor mounting plate (20), the motor mounting plate (20) is provided with a motor mounting hole (21), and a gear (22) is fixedly mounted on the rotating rod of the motor (5).

6. The automatic soldering device with a protective structure according to claim 4, characterized in that: The fixing sleeve (15) is fixedly mounted on the side wall of the sliding base (3) through a fixing sleeve mounting hole (19); the adjusting knob (16) of the fixing sleeve (15) can be rotated to clamp the solder gun (2) in the fixing sleeve (15).

7. The automatic soldering device with a protective structure according to claim 1, characterized in that: An object-carrying slider (12) is slidably mounted on a slider rail (13) at the bottom of the mounting frame (1), and an object-carrying slider (12) is provided with an object-carrying groove (14) on the upper surface thereof.

8. The automatic soldering device with a protective structure according to claim 1, characterized in that: A buckle (23) is provided on the left side of the side protective plate (11), and the buckle (23) is inserted into the side protective plate installation groove (17). Air holes (24) are provided on the front protective plate (9) and the side protective plate (11), and a rotating shaft (25) is provided at the connection between the front protective plate (9) and the side protective plate (11).