Welding device for LED lamp strip machining
The welding device for LED light strips automates the fixation and release of light strips, addressing the risk of hand burns and enhancing safety and efficiency.
Patent Information
- Application Number
- CN202421244997.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-06-03
AI Technical Summary
Existing welding machines for LED light strips require manual holding, posing a risk of hand burns due to the proximity of fingers to the welding head during operation.
A welding device with a fixing plate that secures the light strip, allowing automated fixation and release, eliminating the need for manual handling during welding.
Enhances operational safety and comfort by preventing hand burns and improving efficiency through automated fixation and release of the light strip.
Smart Images

Figure CN222176543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding device, in particular to a welding device for processing an LED light strip, belonging to the technical field of welding devices. Background Art
[0002] LED light strips refer to LEDs assembled on a strip-shaped FPC or PCB hard board. They are named because their shape resembles a strip. LED light strips are used more and more widely in life. Both home decoration and commercial display are inseparable from the application of LED light strips. In the production process of LED light strips, welding is a very important link. In the welding process, many welding machines require manual holding of two light strips during operation, and the part of the light strip to be welded is sent to the boss at the bottom of the welding head, and then welding is performed.
[0003] However, the boss lacks a fixing structure for fixing the light strip. During operation, the operator needs to always hold the light strip, and the fingers are very close to the welding part of the light strip. There is a certain risk during operation, and it is easy to accidentally touch the welding head, resulting in burns to the hands. Utility Model Content
[0004] The purpose of the utility model is to provide a welding device for processing LED light strips in order to solve the above-mentioned problems. The light strip is fixed by a fixing plate. When the welding head is working, there is no need to hold the light strip by hand, which effectively avoids burns of the hands by the welding head due to operational errors, thereby increasing the comfort and safety during operation. The vertical position of the fixing plate remains unchanged. When placing the light strip, the light strip is pushed toward the center of the boss along the inner wall of the fixing plate, thereby positioning the light strip.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a welding device for processing LED light strips, comprising an operating table, a boss is fixedly connected to the top of the operating table, a fixed structure is installed inside the boss, the fixed structure comprises a first slide groove, two first slide grooves are provided inside the boss, the two first slide grooves both pass through the top of the boss, a fixed plate is slidably connected inside the two first slide grooves, one end of the fixed plate abuts against the light strip, the other end of the fixed plate abuts against a spring, the bottom end of the spring is fixedly connected to the bottom end of the first slide groove, the fixed plate fixes the light strip through a driving structure, and a welding head is installed above the place where the light strip needs to be welded.
[0006] Preferably, a second slide groove is provided inside the fixed plate, a guide rod is slidably connected inside the second slide groove, the bottom end of the guide rod is fixedly connected to the bottom end of the first slide groove, and the spring is sleeved on the outside of the guide rod.
[0007] Preferably, two third sliding grooves are provided on the back side of the boss, and the third sliding grooves penetrate the first sliding groove.
[0008] Preferably, the driving structure includes a connecting plate, which is slidably connected to the third sliding groove, one end of the connecting plate is fixedly connected to the back side of the fixed plate, and the other ends of the two connecting plates are mounted with the same connecting rod by screws.
[0009] Preferably, a through slot is provided at the center point of the boss, a motor is installed in the through slot, an output shaft of the motor is connected to a rotating shaft, an exterior of the rotating shaft is fixedly connected to a cam, and the cam presses downward against the connecting rod.
[0010] Preferably, the connecting rod is in a "U"-shaped structure, and waist-shaped grooves are provided at both ends of the connecting rod.
[0011] Preferably, the fixing plate is in an "L"-shaped structure, and a rubber pad is installed at one end of the fixing plate that contacts the light strip, and the rubber pad contacts the light strip downward.
[0012] Preferably, a support frame is installed on the top of the operating table, a cross plate is fixedly connected to the top of the support frame, a hydraulic rod is installed on the cross plate, a mounting sleeve is fixedly connected to the end of the hydraulic rod, and a welding head is installed on the other side of the mounting sleeve.
[0013] Preferably, the support frame is in a "U"-shaped structure, the cross plate and the support frame are perpendicular to each other, and the height of the support frame is higher than the height of the boss.
[0014] The beneficial effects of the utility model are as follows: two first slide grooves are arranged inside the boss, the two first slide grooves both penetrate the top of the boss, the two first slide grooves are slidably connected with a fixing plate, one end of the fixing plate abuts against a light strip, the other end of the fixing plate abuts against a spring, the bottom end of the spring is fixedly connected to the bottom end of the first slide groove, and the fixing plate fixes the light strip through the driving structure; the light strip is passed through the gap between the boss and the fixing plate so that the welding part of the light strip is located directly below the welding head, and then the light strip is loosened and the driving structure is started. Since the driving structure performs reciprocating motion, the driving structure cooperates with the motion law of the driving structure during operation, and the driving structure drives the fixing plate to slide downward in the first slide groove. The bottom end of the fixing plate contacts the contraction of the spring, and the top end of the fixing plate contacts the light strip downward until it is tightly pressed against the light strip, thereby fixing the light strip. When the welding head is working, there is no need to hold the light strip by hand, effectively avoiding burns of the welding head caused by operating errors, thereby increasing the comfort and safety during operation. When the welding is completed, the driving structure no longer drives the fixing plate to slide downward. At this time, the spring is reset, and the spring drives the fixing plate to slide upward, thereby releasing the fixation of the light strip. The operation is simple and flexible, which improves work efficiency. The horizontal position of the fixing plate remains unchanged. When placing the light strip, the light strip is pushed toward the center of the boss along the inner wall of the fixing plate, thereby positioning the light strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 for Figure 1 An enlarged view of section A is shown;
[0017] Figure 3 This is a schematic diagram of the connection structure between the support frame and the operating table of the utility model;
[0018] Figure 4 for Figure 3 An enlarged schematic diagram of part B is shown;
[0019] Figure 5 It is a cross-sectional view of the fixing structure of the utility model;
[0020] Figure 6 for Figure 5 An enlarged schematic diagram of part C is shown.
[0021] In the figure: 1. operating table; 2. boss; 3. light strip; 4. fixing structure; 401. fixing plate; 402. first slide groove; 403. spring; 404. second slide groove; 405. guide rod; 5. driving structure; 501. connecting rod; 502. cam; 503. motor; 504. third slide groove; 505. waist groove; 506. through groove; 507. connecting plate; 508. rotating shaft; 6. mounting sleeve; 7. welding head; 8. hydraulic rod; 9. cross plate; 10. support frame; 11. rubber pad. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 6As shown, a welding device for processing an LED light strip comprises an operating table 1, wherein a boss 2 is fixedly connected to the top of the operating table 1, a fixing structure 4 is installed inside the boss 2, and the fixing structure 4 comprises a first slide groove 402, wherein two first slide grooves 402 are provided inside the boss 2, and both of the two first slide grooves 402 pass through the top of the boss 2, and a fixing plate 401 is slidably connected inside the two first slide grooves 402, one end of the fixing plate 401 abuts against a light strip 3, and the other end of the fixing plate 401 abuts against a spring 403, and the bottom end of the spring 403 is fixedly connected to the bottom end of the first slide groove 402, and the fixing plate 401 fixes the light strip 3 through a driving structure 5, and a welding head 7 is installed above the place where the light strip 3 needs to be welded; the light strip 3 is passed through the gap between the boss 2 and the fixing plate 401, so that the welding place of the light strip 3 is located directly above the welding head 7 The bottom of the lamp strip 3 is then released, and the driving structure 5 is started to drive the fixing plate 401 to slide downward. While the fixing plate 401 slides downward, the bottom surface of its top end contacts the lamp strip 3 downward, and at the same time, the bottom end of the fixing plate 401 contacts the contraction of the spring 403, thereby fixing the lamp strip 3. When the welding head 7 is working, there is no need to hold the lamp strip 3 by hand, which effectively avoids burns of the hands by the welding head 7 due to operational errors, thereby increasing the comfort and safety during operation. When the welding is completed, the driving structure 5 no longer drives the fixing plate 401 to slide downward. At this time, the spring 403 is reset, and the spring 403 drives the fixing plate 401 to slide upward, thereby releasing the fixation of the lamp strip 3. The operation is simple and flexible, which improves the work efficiency. The horizontal position of the fixing plate 401 remains unchanged. When placing the lamp strip 3, the lamp strip 3 is pushed toward the center position of the boss 2 along the inner wall of the fixing plate 401, thereby positioning the lamp strip 3.
[0024] As a technical optimization solution of the utility model, a second sliding groove 404 is opened inside the fixed plate 401, and a guide rod 405 is slidably connected inside the second sliding groove 404. The bottom end of the guide rod 405 is fixedly connected to the bottom end of the first sliding groove 402, and the spring 403 is sleeved on the outside of the guide rod 405; the setting of the guide rod 405 has a guiding effect on the spring 403.
[0025] As a technical optimization solution of the utility model, two third slide grooves 504 are provided on the back of the boss 2, and the third slide grooves 504 penetrate the first slide groove 402. The driving structure 5 includes a connecting plate 507, and the connecting plate 507 is slidably connected to the third slide groove 504. One end of the connecting plate 507 is fixedly connected to the back of the fixed plate 401, and the other ends of the two connecting plates 507 are installed with the same connecting rod 501 by screws. A through groove 506 is provided at the center point of the boss 2, and a motor is installed in the through groove 506. 503, the output shaft of the motor 503 is connected to the rotating shaft 508, and the outside of the rotating shaft 508 is fixedly connected to the cam 502, and the cam 502 presses downward against the connecting rod 501; start the motor 503, the motor 503 drives the rotating shaft 508 to rotate, the rotating shaft 508 drives the cam 502 to rotate, the cam 502 presses downward against the connecting rod 501 and moves downward, the connecting rod 501 drives the fixing plate 401 to slide downward through the connecting plate 507, thereby adjusting the sliding of the fixing plate 401, and assisting the fixing plate 401 to fix the light strip 3.
[0026] As a technical optimization solution of the utility model, the connecting rod 501 is in a "U" shape, and waist-shaped grooves 505 are provided at both ends of the connecting rod 501; when the light strips 3 of different thicknesses need to be fixed, the height of the connection between the connecting plate 507 and the connecting rod 501 is adjusted by rotating the bolt. When the thickness of the light strip 3 is higher than the current setting, the fixing plate 401 is pressed downward to make the height of the connection between the connecting plate 507 installed on the fixing plate 401 and the connecting rod 501 lower than the current value, thereby increasing the distance between the fixing plate 401 and the boss 2, and then adapting to the light strip 3 with a larger thickness, so that the driving structure 5 can always drive the fixing plate 401 to press against the light strip 3 to fix the light strip 3.
[0027] As a technical optimization solution of the utility model, the fixing plate 401 is in an "L"-shaped structure, and a rubber pad 11 is installed at the end of the fixing plate 401 that contacts the light strip 3. The rubber pad 11 contacts the light strip 3 downward. Since the rubber pad 11 has the ability of elastic deformation, when the fixing plate 401 contacts the light strip 3 downward, the rubber pad 11 can protect the light strip 3 and prevent the light strip 3 from being damaged.
[0028] As a technical optimization solution of the utility model, a support frame 10 is installed on the top of the operating table 1, and a cross plate 9 is fixedly connected to the top of the support frame 10. A hydraulic rod 8 is installed on the cross plate 9. The end of the hydraulic rod 8 is fixedly connected to a mounting sleeve 6. A welding head 7 is installed on the other side of the mounting sleeve 6. When the hydraulic rod 8 is started, the welding head 7 is driven to move toward the direction of the light strip 3 when the hydraulic rod 8 is extended, and then the light strip 3 is welded.
[0029] As a technical optimization solution of the utility model, the support frame 10 is in a "U"-shaped structure, the cross plate 9 and the support frame 10 are perpendicular to each other, and the height of the support frame 10 is higher than the height of the boss 2; thereby, the hydraulic rod 8 has telescopic space and can drive the welding head 7 to work.
[0030] When the utility model is in use, the light strip 3 is first passed through the gap between the boss 2 and the fixing plate 401, so that the welding point of the light strip 3 is located directly below the welding head 7, and then the light strip 3 is loosened and the motor 503 is started. The motor 503 drives the rotating shaft 508 to rotate, and the rotating shaft 508 drives the cam 502 to rotate, and the cam 502 resists the connecting rod 501 downward and moves downward, and the connecting rod 501 drives the fixing plate 401 to slide downward through the connecting plate 507. When the fixing plate 401 slides downward, the bottom surface of its top end resists the light strip 3 downward, and at the same time, the bottom end of the fixing plate 401 resists the spring 403 to contract, thereby fixing the light strip 3. When the welding head 7 is working, there is no need to hold the light strip 3, which effectively avoids burns to the hands by the welding head 7 due to operating errors, thereby increasing the comfort and safety during operation. When welding is completed, the driving structure 5 no longer drives the fixing plate 401 to slide downward, and the spring 403 is reset at this time, and the spring 403 drives the fixing plate 401 to slide upward, thereby releasing the light strip 3. The invention is fixed, simple and flexible to operate, which improves the working efficiency, and the horizontal position of the fixing plate 401 remains unchanged. When placing the light strip 3, the light strip 3 is pushed toward the center position of the boss 2 along the inner wall of the fixing plate 401, thereby positioning the light strip 3; the setting of the guide rod 405 has a guiding effect on the spring 403; when the light strips 3 of different thicknesses need to be fixed, the height of the connection between the connecting plate 507 and the connecting rod 501 is adjusted by rotating the bolt. When the thickness of the light strip 3 is higher than the current setting, the fixing plate 401 is pressed downward to make the height of the connection between the connecting plate 507 installed on the fixing plate 401 and the connecting rod 501 lower than the current one, thereby increasing the distance between the fixing plate 401 and the boss 2, and then adapting to the light strip 3 with a larger thickness, so that the driving structure 5 can always drive the fixing plate 401 to press against the light strip 3 to fix the light strip 3; then start the hydraulic rod 8, and when the hydraulic rod 8 is extended, it drives the welding head 7 to move toward the direction of the light strip 3, and then welds the light strip 3.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A welding device for processing LED light strips, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly connected to a boss (2), and a fixed structure (4) is installed inside the boss (2). The fixed structure (4) includes a first slide groove (402). Two first slide grooves (402) are provided inside the boss (2), and the two first slide grooves (402) both penetrate the top of the boss (2). A fixed plate (401) is slidably connected inside the two first slide grooves (402). One end of the fixed plate (401) abuts against a light strip (3), and the other end of the fixed plate (401) abuts against a spring (403). The bottom end of the spring (403) is fixedly connected to the bottom end of the first slide groove (402). The fixed plate (401) fixes the light strip (3) through a driving structure (5), and a welding head (7) is installed above the place where the light strip (3) needs to be welded.
2. The welding device for processing LED light strips according to claim 1, characterized in that: A second sliding groove (404) is provided inside the fixed plate (401), a guide rod (405) is slidably connected inside the second sliding groove (404), the bottom end of the guide rod (405) is fixedly connected to the bottom end of the first sliding groove (402), and the spring (403) is sleeved on the outside of the guide rod (405).
3. The welding device for processing LED light strips according to claim 1, characterized in that: Two third sliding grooves (504) are provided on the back side of the boss (2), and the third sliding grooves (504) penetrate the first sliding groove (402).
4. The welding device for processing LED light strips according to claim 1, characterized in that: The driving structure (5) comprises a connecting plate (507), wherein the connecting plate (507) is slidably connected to the third sliding groove (504), one end of the connecting plate (507) is fixedly connected to the back side of the fixing plate (401), and the other ends of the two connecting plates (507) are fixedly connected to the same connecting rod (501) by means of screws.
5. The welding device for processing LED light strips according to claim 4, characterized in that: A through slot (506) is provided at the center point of the boss (2), a motor (503) is installed in the through slot (506), an output shaft of the motor (503) is connected to a rotating shaft (508), a cam (502) is fixedly connected to the outside of the rotating shaft (508), and the cam (502) is pressed downward against the connecting rod (501).
6. The welding device for processing LED light strips according to claim 4, characterized in that: The connecting rod (501) is in a "U"-shaped structure, and waist-shaped grooves (505) are provided at both ends of the connecting rod (501).
7. The welding device for processing LED light strips according to claim 1, characterized in that: The fixing plate (401) is in an "L"-shaped structure, and a rubber pad (11) is installed at one end of the fixing plate (401) that contacts the light strip (3), and the rubber pad (11) contacts the light strip (3) downward.
8. The welding device for processing LED light strips according to claim 1, characterized in that: A support frame (10) is installed at the top of the operating table (1), a cross plate (9) is fixedly connected to the top of the support frame (10), a hydraulic rod (8) is installed on the cross plate (9), an end of the hydraulic rod (8) is fixedly connected to a mounting sleeve (6), and a welding head (7) is installed on the other side of the mounting sleeve (6).
9. The welding device for processing LED light strips according to claim 8, characterized in that: The support frame (10) is in a "U"-shaped structure, the transverse plate (9) and the support frame (10) are perpendicular to each other, and the height of the support frame (10) is higher than the height of the boss (2).
