Precise die cutting device based on light positioning

By adopting the combination of light positioning and pneumatic rods in the die-cutting equipment, the problem of manual debugging and transmission misalignment of the die-cutting equipment is solved, and a high-precision and low-waste die-cutting process is achieved.

CN222178054UActive Publication Date: 2024-12-17NANNING JINMEI PRINTING PACKAGING CO LTD
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Patent Information

Application Number
CN202420217784.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-17
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

Existing die-cutting equipment requires manual debugging and cannot be automatically positioned, and it is easy to cause misalignment and deviation during the transmission of raw materials during the die-cutting process, affecting the accuracy of die-cutting.

Method used

The precise die-cutting device based on light positioning is adopted, and the material positioning is used to use lasers to achieve accurate transmission, combined with pneumatic rods and spring structures, and a distance sensor is equipped to monitor deviations in real time and adjust them to ensure the accuracy of die-cutting.

Benefits of technology

It improves the accuracy and efficiency of die-cutting, reduces the waste rate of raw materials, and saves costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222178054U_ABST
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Abstract

The utility model discloses a precise die cutting device based on light positioning. The precise die cutting device comprises a supporting table, a shell is arranged at the top end of the supporting table, a die cutting table is arranged in the shell, a guide sleeve is arranged behind the die cutting table, an auxiliary positioning track is arranged above the die cutting table, and a groove is formed in the auxiliary positioning track; the guide groove is formed in the guide sleeve, a guide column is movably connected to the interior of the guide groove, and a spring is arranged on the outer surface of the guide column; the top plate is arranged at the top ends of the guide columns, a pneumatic rod is arranged at the upper end of the top plate, a plurality of connecting rods are arranged at the lower end of the top plate, and a die cutting plate is arranged at the lower ends of the connecting rods. According to the precise die cutting device based on light positioning, the laser in the die cutting head emits light to irradiate raw materials, the auxiliary equipment positions the die cutting position, the position aligned with the laser is the center point of die cutting, and then the precision of die cutting is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting equipment, in particular to a precise die-cutting device based on optical positioning. Background Art

[0002] Die-cutting machines are mainly used for die-cutting and laminating of some non-metallic materials, self-adhesive stickers, EVA, double-sided tape, mobile phone pads, etc. Die-cutting machines use steel knives, hardware molds, and steel wires to apply a certain pressure through the stamping plate to roll and cut printed products or cardboard into a certain shape. They are important equipment for post-printing packaging processing and molding. However, the current die-cutting equipment still has shortcomings. For example, the precise die-cutting positioning device with the authorization announcement number CN218802597U has the following problems when used:

[0003] Before die-cutting the product, manual debugging is required, and it is impossible to cooperate with the main control box to complete automatic positioning. In addition, some existing die-cutting devices will first die-cut and then quickly transfer the die-cut raw materials away during the die-cutting process. During the transmission process, misalignment and deviation are likely to occur, thus affecting the accuracy of the next die-cutting step.

[0004] In view of the above problems, it is urgent to carry out innovative design based on the original die-cutting device. Utility Model Content

[0005] The purpose of the utility model is to provide a precise die-cutting device based on optical positioning, so as to solve the problem proposed in the above-mentioned background technology that manual debugging is required before die-cutting the product, and it is impossible to cooperate with the main control box to complete automatic positioning, and some existing die-cutting devices will first die-cut during the die-cutting process and then quickly transfer the die-cut raw materials away. During the transmission process, misalignment and deviation will easily occur, thereby affecting the accuracy of the next step of die-cutting.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a precision die-cutting device based on optical positioning, comprising a support table, a shell is arranged on the top of the support table, a die-cutting table is arranged inside the shell, a guide sleeve is arranged behind the die-cutting table, an auxiliary positioning track is arranged above the die-cutting table, and a groove is arranged inside the auxiliary positioning track;

[0007] A guide groove is provided inside the guide sleeve, a guide column is movably connected inside the guide groove, and a spring is provided on the outer surface of the guide column;

[0008] A top plate, which is arranged at the top end of the guide column, a pneumatic rod is arranged at the upper end of the top plate, and a plurality of connecting rods are arranged at the lower end of the top plate, and a die-cutting plate is arranged at the lower end of the plurality of connecting rods;

[0009] The lower end of the die-cutting plate is movably connected with a plurality of die-cutting heads, and lasers are arranged in the plurality of die-cutting heads.

[0010] Preferably, the central axis of the die-cutting table coincides with the central axis of the top plate, and the central axis of the top plate coincides with the central axis of the pneumatic rod.

[0011] Preferably, auxiliary rails are symmetrically arranged on both sides of the central axis of the die-cutting table, the size of the groove is matched with the thickness of the die-cutting material, and a distance sensor is arranged in the groove.

[0012] Preferably, the pneumatic rod drives the die-cutting plate and the die-cutting head to move up and down for die-cutting.

[0013] Preferably, the size of the guide groove is matched with the size of the guide column, and the guide column forms an elastic structure with the guide sleeve through a spring.

[0014] Preferably, the plurality of die-cutting heads and the die-cutting plate form a detachable structure.

[0015] Preferably, the connecting rods are equidistantly arranged on the lower surface of the top plate, and the lower surface of the connecting rods is in contact with the upper surface of the die-cutting plate.

[0016] Compared with the prior art, the utility model provides a precise die-cutting device based on optical positioning, which has the following advantages:

[0017] The staff transfers the material to be die-cut from the material entrance of the die-cutting equipment to the inside of the equipment. The two ends of the material are respectively inserted into the inside of the auxiliary track. The two ends of the material are respectively adapted to the position of the groove. After the die-cut material is inserted into the groove, the internal distance sensor monitoring data is zero. Then the material is transferred to the die-cutting table. The laser in the die-cutting head emits light to shine on the raw material. The auxiliary equipment locates the die-cutting position. The position where the laser is aligned is the center point of the die-cutting, thereby improving the accuracy of the die-cutting. During die-cutting, the pneumatic rod pushes the top plate downward under the action of electric control, and the top plate pushes the guide column to move in the guide groove in the guide sleeve. The spring on the guide column plays a role in buffering and protecting the die-cutting head. The die-cutting head and the die-cutting plate are detachable structures. The user can select the die-cutting head in the appropriate position for die-cutting according to the needs of die-cutting. The purpose of setting up several connecting rods is to make the die-cutting force transmitted by the pneumatic rod to the die-cutting plate and the die-cutting head more uniform and limited, thereby improving the die-cutting effect and avoiding the influence of uneven force on the die-cutting effect. This device is die-cutting while the raw materials are transmitted in and out. The frequency of die-cutting is adapted to the frequency of rotation of the material reel. When deviation occurs during the transmission process, the value monitored by the distance sensor will change in real time. When the offset value exceeds the set deviation value, it will affect the die-cutting effect. When the staff receives the abnormal signal, they will make timely adjustments to reduce the waste rate of raw materials and save costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a partial three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure connection of the utility model;

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0021] Figure 4 It is a schematic diagram of the external structure of the die-cutting board of the utility model.

[0022] In the figure: 1. support table; 2. shell; 3. die-cutting table; 4. guide sleeve; 5. auxiliary positioning rail; 6. groove; 7. guide groove; 8. guide column; 9. spring; 10. top plate; 11. pneumatic rod; 12. connecting rod; 13. die-cutting plate; 14. die-cutting head; 15. laser. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution: a precision die-cutting device based on optical positioning, comprising: a support table 1, a shell 2 is arranged on the top of the support table 1, a die-cutting table 3 is arranged inside the shell 2, a guide sleeve 4 is arranged behind the die-cutting table 3, an auxiliary positioning track 5 is arranged above the die-cutting table 3, and a groove 6 is arranged inside the auxiliary positioning track 5;

[0025] A guide groove 7 is provided inside the guide sleeve 4. A guide column 8 is movably connected inside the guide groove 7. A spring 9 is provided on the outer surface of the guide column 8. The spring 9 on the guide column 8 plays a role in buffering and protecting the die-cutting head 14. The die-cutting head 14 and the die-cutting plate 13 are detachable structures. The user can select the die-cutting head 14 at an appropriate position for die-cutting according to the die-cutting requirements.

[0026] A top plate 10 is arranged at the top end of the guide column 8, a pneumatic rod 11 is arranged at the upper end of the top plate 10, and a plurality of connecting rods 12 are arranged at the lower end of the top plate 10, and a die-cutting plate 13 is arranged at the lower end of the plurality of connecting rods 12;

[0027] The lower end of the die-cutting plate 13 is movably connected to a plurality of die-cutting heads 14 , and a laser 15 is disposed in each of the plurality of die-cutting heads 14 .

[0028] Specific as Figure 1 and Figure 2 As shown, the central axis of the die-cutting table 3 coincides with the central axis of the top plate 10, and the central axis of the top plate 10 coincides with the central axis of the pneumatic rod 11, and the material to be die-cut is transferred from the material inlet of the die-cutting device to the inside of the device, and both ends of the material are respectively inserted into the inside of the auxiliary track, and the two ends of the material are respectively adapted to the positions of the groove 6, and after the die-cut material is inserted into the groove 6, the monitoring data of the distance sensor inside it is zero, and then the material is transferred to fall on the die-cutting table 3;

[0029] Specific as Figure 2 and Figure 3As shown, auxiliary rails are symmetrically arranged on both sides of the central axis of the die-cutting table. The size of the groove 6 is matched with the thickness of the die-cutting material. A distance sensor is arranged in the groove 6. The pneumatic rod 11 drives the die-cutting plate 13 and the die-cutting head 14 to move up and down for die-cutting. The device is die-cutting while the raw materials are being transferred in and out. The frequency of die-cutting is adapted to the frequency of the material reel rotation. When deviation occurs during the transmission process, the value monitored by the distance sensor will change in real time. When the offset value exceeds the set deviation value, it will affect the die-cutting effect. When the staff receives the abnormal signal, they will make timely adjustments to reduce the waste rate of raw materials and save costs.

[0030] Specific as Figure 4 and Figure 1 As shown, the size of the guide groove 7 is adapted to the size of the guide column 8, the guide column 8 forms an elastic structure with the guide sleeve 4 through the spring 9, and a plurality of die-cutting heads 14 and the die-cutting plate 13 form a detachable structure. The laser 15 in the die-cutting head 14 emits light to shine on the raw material, and the auxiliary equipment locates the die-cutting position. The position where the laser is aligned is the center point of the die-cutting, thereby improving the accuracy of the die-cutting. During die-cutting, the pneumatic rod 11 pushes the top plate 10 downward under the action of electrical control, and the top plate 10 pushes the guide column 8 to move in the guide groove 7 in the guide sleeve 4;

[0031] Specific as Figure 2 and Figure 4 As shown, the connecting rods 12 are equidistantly arranged on the lower surface of the top plate 10, and the lower surface of the connecting rods 12 is in contact with the upper surface of the die-cutting plate 13. The spring 9 on the guide column 8 plays a role in buffering and protecting the die-cutting head 14. The die-cutting head 14 and the die-cutting plate 13 are detachable structures. The user can select the die-cutting head 14 at an appropriate position for die-cutting according to the die-cutting requirements. The purpose of setting up several connecting rods 12 is to make the die-cutting force transmitted from the pneumatic rod 11 to the die-cutting plate 13 and the die-cutting head 14 more uniform and limited, thereby improving the die-cutting effect and avoiding the influence of uneven force on the die-cutting effect.

[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precision die-cutting device based on optical positioning, characterized in that: The invention comprises a support platform (1), a shell (2) is arranged at the top of the support platform (1), a die-cutting platform (3) is arranged inside the shell (2), a guide sleeve (4) is arranged at the rear of the die-cutting platform (3), an auxiliary positioning track (5) is arranged above the die-cutting platform (3), and a groove (6) is arranged inside the auxiliary positioning track (5); A guide groove (7) is provided inside the guide sleeve (4); a guide column (8) is movably connected inside the guide groove (7), and a spring (9) is provided on the outer surface of the guide column (8); A top plate (10) is arranged at the top end of the guide column (8), a pneumatic rod (11) is arranged at the upper end of the top plate (10), and a plurality of connecting rods (12) are arranged at the lower end of the top plate (10), and a die-cutting plate (13) is arranged at the lower end of the plurality of connecting rods (12); The lower end of the die-cutting plate (13) is movably connected to a plurality of die-cutting heads (14), and a laser (15) is disposed inside each of the plurality of die-cutting heads (14).

2. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: The central axis of the die-cutting table (3) coincides with the central axis of the top plate (10), and the central axis of the top plate (10) coincides with the central axis of the pneumatic rod (11).

3. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: Auxiliary rails are symmetrically arranged on both sides of the central axis of the die-cutting table (3); the size of the groove (6) is arranged to match the thickness of the die-cutting material; and a distance sensor is arranged in the groove (6).

4. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: The pneumatic rod (11) drives the die-cutting plate (13) and the die-cutting head (14) to move up and down for die-cutting.

5. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: The size of the guide groove (7) is matched with the size of the guide column (8), and the guide column (8) forms an elastic structure with the guide sleeve (4) through the spring (9).

6. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: The plurality of die cutting heads (14) and the die cutting plate (13) form a detachable structure.

7. The precise die-cutting device based on optical positioning according to claim 1, characterized in that: The connecting rods (12) are arranged equidistantly on the lower surface of the top plate (10), and the lower surface of the connecting rods (12) is in contact with the upper surface of the die-cutting plate (13).