Skin jelly filling machine

By using a pressing mechanism of servo motor, drive gear and transmission assembly in the frost filling machine, combined with the automatic control of the solenoid valve, the problem of low manual filling efficiency in the prior art is solved, and automatic filling is realized. Improves production efficiency and equipment stability.

CN222180041UActive Publication Date: 2024-12-17XIAN LI ZHAOSEN FOOD CO LTD
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Patent Information

Application Number
CN202421054401.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-17
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing frost filling machines require manual driving, resulting in low filling efficiency and high labor intensity, and the inability to realize automated filling.

Method used

A frost filling machine is designed, using a pressing mechanism of servo motor, drive gear and transmission assembly. It realizes automatic conveying and extrusion filling through the conveying belt and conveying assembly, and is precisely controlled with solenoid valve to realize automatic filling. .

Benefits of technology

Improve filling efficiency, reduce workforce labor, improve production efficiency, and extend the service life of the equipment through stability and noise control.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222180041U_ABST
    Figure CN222180041U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of skin jelly filling, and discloses a skin jelly filling machine which comprises a box body, a driving box is fixed to the front face of the box body, a conveying assembly penetrating into an inner cavity of the box body is fixed to an inner cavity of the driving box, and four supporting rods are fixed to the top of the box body; a material box located at the top of the conveying assembly is fixed to the tops of the four supporting rods, the material box can store the skin jelly, a pressing mechanism used for extruding the skin jelly out of the material box is fixed to the top of the material box, and a discharging pipe penetrating to the outer side of the material box is fixed to the inner bottom wall of the material box; a blocking assembly is fixed to the bottom of the material box. According to the skin jelly filling machine, the driving motor drives the conveying belt to rotate so as to convey a packaging container to the bottom of the material box, then the material pressing mechanism is started, the pressing plate is driven by the driving gear to extrude skin jelly, finally, the skin jelly is injected into the packaging container from the discharging pipe, filling is completed, the purpose of automatic filling is achieved, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of jelly filling, in particular to a jelly filling machine. Background Art

[0002] Pig skin jelly is a traditional Chinese food, usually made from animal collagen protein ingredients such as pig skin and pig trotter tendons with seasonings. Its production method is relatively simple, but it requires a long cooking and solidification process. Due to its refreshing and tender taste and rich collagen, it is considered to be beneficial to skin and joint health. Usually when making pig skin jelly, the pig skin is blanched to remove the odor, and then seasonings and pig trotter tendons and other ingredients are added. After cooking until completely dissolved, it is put into a container and placed in the refrigerator to cool and solidify. The final jelly is transparent and has a certain elasticity and toughness.

[0003] In order to improve the filling efficiency of jelly, a filling machine is needed to replace manual filling. For example, a manual filling machine disclosed in Chinese patent CN217754204U includes a connecting device, a pressure-feeding device and a stroke limiting mechanism. The connecting device includes a connecting piece, and the connecting piece is used to communicate with the insemination device. The pressure-feeding device includes a quantitative mechanism and a power mechanism. The quantitative mechanism includes a piston cylinder for carrying materials. The piston cylinder is provided with a first joint and a second joint. The first joint is used to communicate with the feeding device, and the second joint is connected to the connecting joint through a pipe. A piston is arranged in the piston cylinder, and the piston is provided with a connecting rod. The power mechanism is connected to the connecting rod, and the power mechanism is used to drive the piston to reciprocate in the piston cylinder through the connecting rod. This application realizes quantitative filling by setting a piston cylinder that can be quantitative, and in cooperation with the piston drive, a quantitative amount of pig semen in the piston cylinder is injected into the insemination device, thereby ensuring the filling volume accuracy.

[0004] However, there are still problems. The device needs to be manually driven when in use to perform filling, and cannot achieve automatic filling, which increases the labor intensity of the staff and has low filling efficiency. Therefore, a jelly filling machine is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a jelly filling machine which has the advantage of automatic filling and solves the problem of low production efficiency of manual filling.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jelly filling machine, comprising a box body, a driving box is fixed on the front of the box body, a conveying assembly penetrating into the inner cavity of the box body and used for conveying packaging containers is fixed to the inner cavity of the driving box, four support rods are fixed to the top of the box body, a material box located at the top of the conveying assembly is fixed to the top of the four support rods, the material box can store jelly, a pressing mechanism for squeezing the jelly out of the material box is fixed to the top of the material box, a discharge pipe penetrating into the outer side of the material box is fixed to the inner bottom wall of the material box, and a blocking assembly is fixed to the bottom of the material box;

[0007] The material pressing mechanism includes a working box, a servo motor, a driving gear and a transmission assembly. The working box is fixed to the top of the material box, the servo motor is fixed to the left side wall of the inner cavity of the working box, the driving gear is fixed to the output shaft of the servo motor, and the transmission assembly is fixed to the inner top wall of the working box and penetrates into the inner cavity of the material box.

[0008] By adopting this technical solution, the pressing mechanism achieves the purpose of automatically injecting the jelly into the packaging container, reducing the workload of the staff, improving production efficiency, and saving time and effort.

[0009] Furthermore, a mounting bracket is fixed on the outer surface of the servo motor, and the servo motor is fixed to the inner cavity of the working box through the mounting bracket.

[0010] By adopting this technical solution, the mounting bracket can improve the stability of the servo motor during operation, while reducing the shaking and mechanical noise generated by the servo motor during operation, thereby extending its service life.

[0011] Furthermore, the transmission assembly consists of a guide plate, a tooth plate and a pressure plate. The guide plate is fixed to the inner top wall of the working box, the tooth plate is movably connected to the outer surface of the guide plate and meshes with the driving gear and penetrates into the inner cavity of the material box, and the pressure plate is fixed to the bottom of the tooth plate.

[0012] By adopting this technical solution, the transmission component uses the force of the driving gear to squeeze the jelly, and finally injects the jelly into the packaging container, achieving the purpose of automatic filling and higher production efficiency.

[0013] Furthermore, the guide plate is a rectangular parallelepiped, and a movable hole adapted to the guide plate is provided in the tooth plate.

[0014] By adopting this technical solution, the guide plate can limit the moving direction of the tooth plate, and at the same time make the tooth plate only move vertically up and down, thereby improving the stability of the tooth plate during movement and avoiding the deviation of the tooth plate moving path due to long-term operation.

[0015] Furthermore, the conveying assembly consists of a driving motor, an active roller, a driven roller and a conveyor belt. The driving motor is fixed to the inner bottom wall of the driving box, the driven roller is fixed to the output shaft of the driving motor and is rotatably connected to the rear side wall of the inner cavity of the box, the driven roller is rotatably connected between the front and rear side walls of the inner cavity of the box, and the conveyor belt is drivingly connected to the outer surfaces of the active roller and the driven roller.

[0016] By adopting this technical solution, the conveying component realizes the purpose of automatically conveying the packaging container to the filling point, avoiding the manual placement of the packaging container for filling, with a higher safety factor and saving time and effort.

[0017] Furthermore, the blocking assembly is composed of an electric push rod and a baffle, the electric push rod is fixed to the bottom of the material box, and the baffle is fixed to the bottom of the electric push rod.

[0018] By adopting this technical solution, the blocking component can prevent the packaging container from failing to be conveyed to the bottom of the discharge pipe, and play a positioning role, making the equipment more accurate during filling.

[0019] Furthermore, an inspection door is hinged on the front of the working box, a feeding port is hinged on the front of the material box, four bases are fixed to the bottom of the box body, and a control box is fixed to the right side of the top of the box body.

[0020] By adopting this technical solution, the feeding port can quickly pour the jelly into the material box when there is insufficient jelly in the material box, so as to avoid affecting normal production.

[0021] Furthermore, the inspection door and the feeding port are respectively hinged to the front of the working box and the material box through hinges, and a solenoid valve is fixed on the outer surface of the discharge pipe.

[0022] By adopting this technical solution, the solenoid valve can quickly control the opening and closing of the discharge pipe. When the packaging container is located at the bottom of the discharge pipe, it can be opened and closed more accurately to achieve the purpose of automatic filling.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The jelly filling machine drives the conveyor belt to rotate through a driving motor to transport the packaging container to the bottom of the material box, then starts the pressing mechanism, drives the pressing plate through the driving gear to squeeze the jelly, and finally injects it into the packaging container from the discharge pipe to complete the filling, thereby achieving the purpose of automatic filling and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2This is a schematic diagram of the appearance of the utility model;

[0027] Figure 3 It is a structural schematic diagram of the material pressing mechanism of the utility model;

[0028] Figure 4 It is a three-dimensional schematic diagram of the transmission assembly of the utility model.

[0029] In the figure: 1. Box body; 2. Drive box; 3. Drive motor; 4. Active roller; 5. Driven roller; 6. Conveyor belt; 7. Support rod; 8. Material box; 9. Pressing mechanism; 901. Working box; 902. Servo motor; 903. Drive gear; 904. Transmission assembly; 9041. Guide plate; 9042. Tooth plate; 9043. Pressing plate; 10. Blocking assembly; 11. Discharge pipe; 12. Inspection door; 13. Feeding port; 14. Base; 15. Control box. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-2 A jelly filling machine in this embodiment includes a box body 1, four bases 14 are fixed to the bottom of the box body 1, a control box 15 is fixed to the right side of the top of the box body 1, a driving box 2 is fixed to the front of the box body 1, and the inner cavity of the driving box 2 is fixed with a conveying assembly that penetrates into the inner cavity of the box body 1 and is used to convey packaging containers. The conveying assembly consists of a driving motor 3, an active roller 4, a driven roller 5 and a conveyor belt 6. The driving motor 3 is fixed to the inner bottom wall of the driving box 2, and the driven roller 5 is fixed to the output shaft of the driving motor 3 and is rotatably connected to the rear side wall of the inner cavity of the box body 1. The driven roller 5 is rotatably connected between the front and rear side walls of the inner cavity of the box body 1, and the conveyor belt 6 is transmission-connected to the outer surfaces of the active roller 4 and the driven roller 5. Four support rods 7 are fixed to the top of the box body 1, and a material box 8 located at the top of the conveying assembly is fixed on the top of the four support rods 7. The material box 8 can store the jelly.

[0032] It should be noted that a pressing mechanism 9 for squeezing the jelly out of the material box 8 is fixed on the top of the material box 8, a discharge pipe 11 penetrating to the outside of the material box 8 is fixed on the inner bottom wall of the material box 8, and a solenoid valve is fixed on the outer surface of the discharge pipe 11. The solenoid valve can quickly control the opening and closing of the discharge pipe 11. When the packaging container is at the bottom of the discharge pipe 11, it can be opened and closed more accurately to achieve the purpose of automatic filling. A blocking component 10 is fixed to the bottom of the material box 8. The blocking component 10 can prevent the packaging container from failing to be transported to the bottom of the discharge pipe 11, and play a positioning role, so that the equipment is more accurate during filling. A feeding port 13 is hinged on the front of the material box 8, and the inspection door 12 and the feeding port 13 are respectively hinged to the front of the working box 901 and the material box 8 by hinges. The blocking component 10 is composed of an electric push rod and a baffle. The electric push rod is fixed to the bottom of the material box 8, and the baffle is fixed to the bottom of the electric push rod.

[0033] In this embodiment, the packaging container is transported to the bottom of the discharge pipe 11 by the conveyor belt 6, and the jelly is squeezed into the discharge pipe 11 by the pressing mechanism 9, and finally injected into the packaging container to complete the filling, thereby achieving the purpose of automatic filling and saving time and effort.

[0034] See also Figure 3-4 In order to achieve the purpose of automatic filling, the pressing mechanism 9 in this embodiment includes a working box 901, a servo motor 902, a driving gear 903 and a transmission assembly 904. The working box 901 is fixed to the top of the material box 8, and an inspection door 12 is hinged on the front of the working box 901. The servo motor 902 is fixed to the left side wall of the inner cavity of the working box 901. A mounting frame is fixed to the outer surface of the servo motor 902. The servo motor 902 is fixed to the inner cavity of the working box 901 through the mounting frame. The driving gear 903 is fixed to the output shaft of the servo motor 902, and the transmission assembly 904 is fixed to the inner top wall of the working box 901 and penetrates into the inner cavity of the material box 8.

[0035] It should be noted that the transmission assembly 904 is composed of a guide plate 9041, a tooth plate 9042 and a pressure plate 9043. The guide plate 9041 is fixed to the inner top wall of the working box 901. The guide plate 9041 can limit the moving direction of the tooth plate 9042, and at the same time, the tooth plate 9042 can only move vertically up and down, thereby improving the stability of the tooth plate 9042 during movement and avoiding the deviation of the moving path of the tooth plate 9042 due to long-term operation. The guide plate 9041 is a rectangular parallelepiped, and a movable hole compatible with the guide plate 9041 is opened in the tooth plate 9042. The tooth plate 9042 is movably connected to the outer surface of the guide plate 9041 and meshes with the driving gear 903 and penetrates into the inner cavity of the material box 8. The pressure plate 9043 is fixed to the bottom of the tooth plate 9042.

[0036] In this embodiment, the driving gear 903 rotates to drive the tooth plate 9042 to move slowly downward, driving the pressing plate 9043 to squeeze the jelly, and finally injecting it into the packaging container through the discharge pipe 11, thereby achieving the purpose of automatic filling and saving time and effort.

[0037] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0038] The working principle of the above embodiment is:

[0039] When filling, the driving motor 3 is started first. The output shaft of the driving motor 3 rotates while driving the active roller 4 to rotate. When the active roller 4 rotates, the conveyor belt 6 is driven to start transmission, and finally the driven roller 5 is driven to rotate. Then the packaging container is placed on the conveyor belt 6, and the packaging container is transported to the bottom of the discharge pipe 11. When the packaging container contacts the baffle, the driving motor 3 and the conveyor belt 6 stop rotating, and the servo motor 902 is started at the same time. The output shaft of the servo motor 902 rotates while driving the driving gear 903 to rotate. At this time, the driving gear 903 is meshed with the tooth plate 9042. 042 is restricted by the guide plate 9041, so that the tooth plate 9042 can only be driven to move slowly downward vertically. When the tooth plate 9042 moves, it drives the pressure plate 9043 to move downward, and at the same time, the discharge pipe 11 is opened, and the jelly is squeezed into the discharge pipe 11 by the continuously descending pressure plate 9043, and finally injected into the packaging container. After the filling is completed, the discharge pipe 11 and the servo motor 902 are closed, and at the same time, the baffle is driven up by the electric push rod, and the drive motor 3 is started again, and the filled packaging container is transported to the left side of the box body 1 by the conveyor belt 6, thereby achieving the purpose of automatic filling, saving time and effort.

Claims

1. A jelly filling machine, comprising a box (1), characterized in that: A driving box (2) is fixed on the front of the box body (1); a conveying assembly penetrating the inner cavity of the box body (1) and used for conveying packaging containers is fixed in the inner cavity of the driving box (2); four support rods (7) are fixed on the top of the box body (1); a material box (8) located on the top of the conveying assembly is fixed on the top of the four support rods (7); the material box (8) can store jelly; a pressing mechanism (9) for squeezing the jelly out of the material box (8) is fixed on the top of the material box (8); a discharge pipe (11) penetrating the outer side of the material box (8) is fixed on the inner bottom wall of the material box (8); and a blocking assembly (10) is fixed on the bottom of the material box (8); The material pressing mechanism (9) comprises a working box (901), a servo motor (902), a driving gear (903) and a transmission assembly (904); the working box (901) is fixed to the top of the material box (8); the servo motor (902) is fixed to the left side wall of the inner cavity of the working box (901); the driving gear (903) is fixed to the output shaft of the servo motor (902); and the transmission assembly (904) is fixed to the inner top wall of the working box (901) and penetrates into the inner cavity of the material box (8).

2. The jelly filling machine according to claim 1, characterized in that: A mounting frame is fixed to the outer surface of the servo motor (902), and the servo motor (902) is fixed to the inner cavity of the working box (901) via the mounting frame.

3. The jelly filling machine according to claim 1, characterized in that: The transmission assembly (904) is composed of a guide plate (9041), a tooth plate (9042) and a pressure plate (9043); the guide plate (9041) is fixed to the inner top wall of the working box (901); the tooth plate (9042) is movably connected to the outer surface of the guide plate (9041) and meshes with the driving gear (903) and penetrates into the inner cavity of the material box (8); the pressure plate (9043) is fixed to the bottom of the tooth plate (9042).

4. The jelly filling machine according to claim 3, characterized in that: The guide plate (9041) is a rectangular parallelepiped, and a movable hole matching the guide plate (9041) is provided in the tooth plate (9042).

5. The jelly filling machine according to claim 1, characterized in that: The conveying assembly is composed of a driving motor (3), a driving roller (4), a driven roller (5) and a conveying belt (6); the driving motor (3) is fixed to the inner bottom wall of the driving box (2); the driven roller (5) is fixed to the output shaft of the driving motor (3) and is rotatably connected to the rear side wall of the inner cavity of the box (1); the driven roller (5) is rotatably connected between the front and rear side walls of the inner cavity of the box (1); and the conveying belt (6) is drivingly connected to the outer surfaces of the driving roller (4) and the driven roller (5).

6. The jelly filling machine according to claim 1, characterized in that: The blocking assembly (10) is composed of an electric push rod and a baffle, the electric push rod is fixed to the bottom of the material box (8), and the baffle is fixed to the bottom of the electric push rod.

7. The jelly filling machine according to claim 1, characterized in that: The front of the working box (901) is hinged with an inspection door (12), the front of the material box (8) is hinged with a feeding port (13), four bases (14) are fixed to the bottom of the box body (1), and a control box (15) is fixed to the right side of the top of the box body (1).

8. The jelly filling machine according to claim 7, characterized in that: The inspection door (12) and the feeding port (13) are respectively hinged to the front of the working box (901) and the material box (8) through hinges, and a solenoid valve is fixed to the outer surface of the discharge pipe (11).