Flat stacking dislocation correction device for stacked glass

By designing a palletized glass flat stack misalignment correction device, and using automatic control cylinders and pull rods to drive the correction rods, the problem of glass plate flat stack error in photovoltaic glass production is solved, efficient and fast automatic correction is achieved, and handling safety is improved. The neatness reduces the workload.

CN222181083UActive Publication Date: 2024-12-17BENGBU TRIUMPH ENG TECH CO LTD
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Patent Information

Application Number
CN202420489973.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2024-12-17
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

During the photovoltaic glass production process, the flat stacking error of the glass plates leads to irregular stacking, which increases the workload of the back-end packaging workers and is prone to collision and damage during the handling process.

Method used

A palletized glass flat stack misalignment correction device is designed, including a platform, pallet, calibration mechanism and pneumatic clamping hand. By automatically controlling the cylinder and pull rod to drive the correction rod, automatic correction of the uneven glass plate is achieved to ensure the neat edges.

Benefits of technology

Automatic correction without manual intervention is achieved, the integrity and handling safety of glass plates are improved, the workload is reduced, and space is saved, without affecting the work of glass stacking equipment.

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Abstract

The utility model discloses a stacked glass flat stacking dislocation correcting device which comprises a platform. A supporting plate for placing and stacking glass plates is arranged on the platform; the stacked glass flat pile dislocation correction device further comprises a plurality of correction mechanisms used for neatening stacked glass plates. Each correcting mechanism comprises correcting rods arranged on the two sides at intervals, and bottom sliding mounting plates are assembled and connected to the bottoms of the correcting rods; the bottom sliding mounting plate is in sliding connection with a sliding rail; the stacked glass flat stacking dislocation correcting device further comprises a pneumatic clamping hand for pushing the correcting rod to move back and forth. A pull rod is hinged to the bottom sliding mounting plate and assembled and connected to a clamping jaw of a pneumatic clamping hand, and under pushing of the pneumatic clamping hand, the correction rod moves on the edge of the stacked glass plates. According to the device, the technical defects that in the current production process, after the glass plates are stacked, the glass plates are not neat, the glass plates need to be manually moved one by one, the manual correction efficiency is low, the workload is large, and the glass plates are prone to being collided, impacted and damaged in the carrying process are effectively overcome.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass production, and in particular relates to a device for correcting the misalignment of stacked glass flat piles. Background Art

[0002] Photovoltaic glass is a special type of glass used to encapsulate solar cells. Photovoltaic glass uses solar radiation to generate electricity. It is not only energy-saving and environmentally friendly, but also can convert solar energy into electrical energy and realize the utilization of solar energy.

[0003] Photovoltaic glass is mainly composed of glass panels, solar cells, films, glass and other components. Among them, the core component is the solar cell, and the main function of the photovoltaic glass panel is to protect the solar cell while maintaining high light transmittance to improve the power generation efficiency of the solar cell.

[0004] At present, in the field of deep processing of photovoltaic glass, flat stacking is used to stack glass at the end of the production line. However, due to the height difference of the suction cups on the suction cup gripper of the stacking equipment, errors in the production of compression springs, differences in the length and sealing of the air pipe used for each suction cup, unstable compressed air and other reasons, when the stacking equipment blows air to release the glass, there is a misalignment phenomenon between the glass and the previously stacked glass, that is, an error in stacking accuracy occurs, which increases the workload of the back-end packaging workers.

[0005] Specifically, after stacking, when the stacked glass plates are not aligned, the operator needs to manually correct them to avoid the protruding parts of the uneven glass plates from being easily bumped or hit against obstacles during transportation, causing damage. To correct, the operator needs to remove the uneven glass plates from the stacking state, correct the posture, and stack the removed glass plates again. This is not only time-consuming and laborious, but also easy to bump against the glass plates during the correction and transportation process.

[0006] In addition, since the glass panels are very horizontal, it is difficult to move them manually after they are stacked. Utility Model Content

[0007] Based on the above background, the purpose of the utility model is to provide a device for correcting the misalignment of stacked glass.

[0008] In order to achieve the above objectives, the utility model adopts the following technical solutions:

[0009] A device for correcting misalignment of stacked glass flat stacks, comprising a platform; a support plate for placing stacked glass plates is arranged on the platform;

[0010] The stacked glass flat stack misalignment correction device also includes a plurality of correction mechanisms for aligning the stacked glass plates;

[0011] The correction mechanism comprises correction rods spaced apart on both sides, and the bottom of the correction rods is connected with a bottom sliding mounting plate;

[0012] The bottom sliding mounting plate is slidably connected to a slide rail;

[0013] The stacked glass flat stack misalignment correction device also includes a pneumatic gripper that pushes the correction rod to move back and forth;

[0014] A pull rod is hinged on the bottom sliding mounting plate, and the pull rod is assembled and connected to the clamping claws of the pneumatic clamp. When the pneumatic clamp is pushed, the correction rod moves on the edge of the stacked glass plates. When the edge of the stacked glass plates protrudes out of the stacking edge, the uneven glass plates are corrected to a neat state under the resistance and push of the correction rod.

[0015] Preferably, the left and right sides and the front and rear sides of the top of the support plate are respectively equipped with correction mechanisms;

[0016] The correction mechanism on the left and right sides corrects the uneven parts on the left and right sides of the stacked glass plates to make them even by driving the correction rod to move forward and backward;

[0017] The front and rear correction mechanisms drive the correction rods to move left and right to correct the uneven parts of the front and rear sides of the stacked glass plates.

[0018] Preferably, a support plate is connected to the lower side of the platform;

[0019] The slide rail is assembled on the support plate; the correction rod passes through the platform, and the platform is provided with a plurality of sliding openings adapted to the correction rod. During the correction process, the correction rod moves in the sliding openings.

[0020] Preferably, a mounting hole is provided on the support plate;

[0021] The cylinder barrel portion of the pneumatic gripper is installed in the mounting hole; the gripping claw of the pneumatic gripper is higher than the mounting hole and is located above the support plate.

[0022] Preferably, the correction rod comprises a support rod portion, and the support rod portion is used to push the glass plate against the correction;

[0023] The bottom of the support rod is connected with a connecting seat;

[0024] The connecting seat is assembled and fixedly connected to the bottom sliding mounting plate.

[0025] Preferably, the support rod portion is rotatably connected to the connecting seat.

[0026] Preferably, a hinge protrusion is integrally formed on the inner side of the bottom sliding mounting plate;

[0027] The pull rod is hinged on the hinge protrusion.

[0028] Preferably, a protective sleeve is sleeved on the support rod portion.

[0029] Preferably, the support rod portion is in the shape of a cylinder.

[0030] The utility model has the following beneficial effects:

[0031] 1. The above method is used to realize automatic correction by electrically controlling the cylinder movement without manual intervention; that is, the edge trimming operation of the heavy and difficult-to-carry stacked glass plates is realized by means of the cylinder, the pull rod and the correction rod. It is not only efficient and fast, but also has a high degree of trimming after correction, which greatly improves the safety of transportation.

[0032] 2. The internal space of the wooden pallet platform is used for overall operation, which saves space and does not affect the operation of the glass stacking equipment.

[0033] 3. It effectively solves the technical defects in the current production process that after stacking glass plates, the glass plates are not aligned and need to be manually moved one by one for manual correction, which is inefficient and labor-intensive, and the glass plates are easily bumped, hit, and damaged during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0035] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0036] Figure 2 This is a schematic diagram of the structure of the sliding connection mode of the correction rod in the embodiment of the utility model;

[0037] Figure 3 It is a schematic diagram of the structure of the correction rod in the embodiment of the utility model.

[0038] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0041] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0042] like Figure 1-3 As shown, a device for correcting misalignment of stacked glass flat stacks includes a platform 3 (wooden platform 3); a pallet 2 (wooden pallet 2) for stacking glass plates is arranged on the platform 3. The glass plates are stacked on the pallet 2, and the pallet 2 is later moved by a forklift. Then, an empty pallet 2 is placed on the pallet to continue stacking.

[0043] In order to correct the glass plates stacked on the support plate 2 to a state where the edges are aligned, the above-mentioned stacked glass flat stack misalignment correction device also includes four correction mechanisms 4 for aligning the stacked glass plates.

[0044] Specifically, since the glass plate is rectangular, the four sides of the glass plate are corrected. Specifically, the correction mechanism 4 is set on the left and right sides of the stacked glass plate, and the correction mechanism 4 is set on the front and back sides. That is, the left and right sides and the front and back sides of the top of the pallet 2 are respectively equipped with correction mechanisms 4; the correction mechanisms 4 on the left and right sides drive the correction rod 4-1 to move forward and backward to correct the uneven parts on the left and right sides of the stacked glass plate to be even; the correction mechanisms 4 on the front and back sides drive the correction rod to move left and right to correct the uneven parts on the front and back sides of the stacked glass plate to be even.

[0045] During operation, the front and rear correction mechanisms 4 and the left and right correction mechanisms 4 are arranged in layers. Specifically, the lower part of the platform 3 is equipped with upper and lower support plates 4-5, the front and rear correction mechanisms 4 are installed on the upper support plate 4-5, and the left and right correction mechanisms 4 are installed on the lower support plate 4-5. That is, the correction mechanisms 4 are installed in a staggered manner. This three-dimensional staggered arrangement ensures that the installation and use of each correction device do not affect each other.

[0046] The correction mechanisms 4 include correction rods 4-1 spaced apart on both sides, and the bottom of the correction rods 4-1 is assembled and connected with a bottom sliding mounting plate 4-2; the bottom sliding mounting plate 4-2 is slidably connected with a slide rail 4-4 (the upper slide rail 4-4 is installed on the front and rear sides of the top of the upper support plate 4-5, and the upper slide rail 4-4 is installed on the left and right sides of the top of the lower support plate 4-5).

[0047] In addition, the stacked glass flat stack misalignment correction device also includes a pneumatic gripper 4-6 that pushes the correction rod 4-1 to move back and forth. Specifically, a mounting hole is opened on the support plate 4-5; the cylinder part of the pneumatic gripper 4-6 is installed in the mounting hole; the clamping claw of the pneumatic gripper 4-6 is higher than the mounting hole and is located above the support plate 4-5.

[0048] At the same time, a pull rod 4-3 is hinged on the bottom sliding mounting plate 4-2 (specifically: a hinge protrusion is integrally formed on the inner side of the bottom sliding mounting plate 4-2; the pull rod 4-3 is hinged on the hinge protrusion, and the hinge is connected by a fixed pin shaft). The pull rod 4-3 is assembled and connected to the clamping claw of the pneumatic clamp 4-6. Under the push of the pneumatic clamp 4-6, the correction rod 4-1 moves on the edge of the stacked glass plates. When the edge of the stacked glass plates protrudes beyond the stacking edge, the uneven glass plates are corrected to a neat state under the resistance and push of the correction rod 4-1.

[0049] When the correction rod 4-1 is pushed to contact the edge of the glass, since the correction rod 4-1 passes through the platform 3 and the correction rods 4-1 of the correction mechanism 4 on the left and right sides pass through the support plate 4-5 at the upper position, a plurality of sliding openings adapted to the correction rod 4-1 are provided on the platform 3 (at the same time, sliding openings are also provided on the left and right sides of the support plate 4-5 at the upper position), and during the correction process, the correction rod 4-1 moves in the sliding openings. When the stacked glass plates are uneven and there are protruding stacking edges, the protruding parts of the glass plates move inwards to align with the stacking edges under the contact of the correction rod 4-1.

[0050] The above method is used to realize automatic correction of the electric automatic control cylinder movement without manual intervention; 2. The internal space of the wooden support platform 3 is used for operation as a whole, which saves space and does not affect the operation of the glass stacking equipment.

[0051] Example 2

[0052] like Figure 1-3 As shown, the correction rod 4-1 includes a support rod portion 4-1-1, which is used to push the glass plate during correction; the bottom of the support rod portion 4-1-1 is assembled and connected with a connecting seat 4-1-2; the connecting seat 4-1-2 is assembled and fixedly connected to the bottom sliding mounting plate 4-2.

[0053] During operation, the support rod 4-1-1 is rotatably connected to the connecting seat 4-1-2 (specifically, a rotating shaft is fixedly connected to the bottom of the support rod 4-1-1, and the rotating shaft is rotatably connected to the connecting seat 4-1-2. The purpose of designing the rotating connection method is to ensure that the correction rod 4-1 can be rotated, and serious damage to one side will not occur due to the correction rod 4-1 correcting the glass for a long time).

[0054] In the working process, in order to avoid excessive wear and tear, which may cause the glass plate to be pushed and the uniformity to be reduced, a protective sleeve is sleeved on the supporting rod. The protective sleeve is made of wear-resistant rubber material and can protect the glass plate.

[0055] The support rod 4-1-1 is in the shape of a cylinder. During the correction process, the support rod 4-1-1 contacts the glass plate.

[0056] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A device for correcting the misalignment of stacked glass, characterized in that: It comprises a platform; the platform is provided with a support plate for placing and stacking glass plates; The stacked glass flat stack misalignment correction device also includes a plurality of correction mechanisms for aligning the stacked glass plates; The correction mechanism comprises correction rods spaced apart on both sides, and the bottom of the correction rods is connected with a bottom sliding mounting plate; The bottom sliding mounting plate is slidably connected to a slide rail; The stacked glass flat stack misalignment correction device also includes a pneumatic gripper that pushes the correction rod to move back and forth; A pull rod is hinged on the bottom sliding mounting plate, and the pull rod is assembled and connected to the clamping claws of the pneumatic clamp. When the pneumatic clamp is pushed, the correction rod moves on the edge of the stacked glass plates. When the edge of the stacked glass plates protrudes out of the stacking edge, the uneven glass plates are corrected to a neat state under the resistance and push of the correction rod.

2. The device for correcting misalignment of stacked glass according to claim 1, characterized in that: The left and right sides and the front and rear sides of the top of the support plate are respectively equipped with correction mechanisms; The correction mechanism on the left and right sides corrects the uneven parts on the left and right sides of the stacked glass plates to make them even by driving the correction rod to move forward and backward; The front and rear correction mechanisms drive the correction rods to move left and right to correct the uneven parts of the front and rear sides of the stacked glass plates.

3. The device for correcting misalignment of stacked glass according to claim 1, characterized in that: The lower side of the platform is connected with a support plate; The slide rail is assembled on the support plate; the correction rod passes through the platform, and the platform is provided with a plurality of sliding openings adapted to the correction rod. During the correction process, the correction rod moves in the sliding openings.

4. The device for correcting the misalignment of stacked glass according to claim 3, characterized in that: The support plate is provided with a mounting hole; The cylinder barrel portion of the pneumatic gripper is installed in the mounting hole; the gripping claw of the pneumatic gripper is higher than the mounting hole and is located above the support plate.

5. The device for correcting misalignment of stacked glass according to claim 1, characterized in that: The correction rod comprises a support rod portion, and the support rod portion is used to push the glass plate against the correction; The bottom of the support rod is connected with a connecting seat; The connecting seat is assembled and fixedly connected to the bottom sliding mounting plate.

6. The device for correcting misalignment of stacked glass according to claim 5, characterized in that: The support rod portion is rotatably connected to the connecting seat.

7. The device for correcting misalignment of stacked glass according to claim 5, characterized in that: The inner side of the bottom sliding mounting plate is integrally formed with a hinged protrusion; The pull rod is hinged on the hinge protrusion.

8. The device for correcting misalignment of stacked glass according to claim 5, characterized in that: A protective sleeve is sleeved on the support rod portion.

9. The device for correcting misalignment of stacked glass according to claim 5, characterized in that: The support rod portion is in the shape of a cylinder.