Winding mechanism of flat knitting machine

The winding mechanism automates fabric winding by using air suction to wind fabrics onto a roller, addressing the inefficiencies of manual intervention in current knitting machines and enhancing production efficiency.

CN222181244UActive Publication Date: 2024-12-17SHAOXING WENMING MACHINERY MFG
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Patent Information

Application Number
CN202420947712.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-17
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Current knitting machines require manual intervention for fabric cutting and collection, leading to inefficiencies in production as they cannot keep up with the high automation and continuous operation, necessitating operators to be present to handle fabric batches.

Method used

A winding mechanism for knitting machines that uses a hollow winding roller with air extraction holes and a rotating air extraction component to create suction, allowing fabrics to be automatically wound onto the roller without manual intervention.

Benefits of technology

Enables automated fabric winding, freeing operators from manual tasks and enhancing production efficiency by allowing continuous operation without labor constraints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rolling mechanism of a flat knitting machine, belongs to the technical field of flat knitting machines, and solves the problem that the existing flat knitting machine requires that an operator always shears fabrics batch by batch and takes away the fabrics in front of a receiving groove of the flat knitting machine in a manual matching manner. And for the flat knitting machine which is relatively high in automation degree and needs to produce fabrics around the clock, the working efficiency of the flat knitting machine and the working efficiency of the flat knitting machine are naturally different, so that manpower cannot keep up with the shipment efficiency of the flat knitting machine. Comprising a machine body, the front face of the machine body sinks inwards to form a receiving groove which can be opened and closed, a winding mechanism is arranged in the receiving groove, and the winding mechanism guides external air to enter the receiving groove in the radial direction and circulates in the length direction of the winding mechanism. According to the utility model, by starting and rotating the air exhaust assembly and the suction pump, air flows through the air exhaust holes from outside to inside to flow on a textile produced by the flat knitting machine, then suction force is generated to fix the textile on the outer wall of the wind-up roller, and the wind-up roller is rotated, so that automatic wind-up is realized, and manual operation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flat knitting machines, in particular to a winding mechanism of a flat knitting machine. Background Art

[0002] A knitting machine is a mechanical device used to produce knitwear. It converts yarn into various knitwear such as clothes, socks, hats, etc. through continuous horizontal knitting action. The core working principle of a knitting machine is to use the knitting needle to reciprocate in the horizontal direction, and drive the yarn to form a knitted structure through the up and down movement of the knitting needle. The characteristic of this structure is that it can well maintain the elasticity and softness of the fabric, making the knitwear more comfortable and fit when worn. Knitting machines are usually equipped with a multi-channel needle selection system, which can selectively activate or shut down certain knitting needles according to different knitting procedures and design requirements, thereby achieving complex and diverse knitting patterns and textures. With the development of technology, modern knitting machines have achieved a high degree of automation and electrification, and can control the knitting process through computer programming, greatly improving production efficiency and product quality. In addition, knitting machines also have environmental protection characteristics such as energy saving and emission reduction, which is in line with the concept of sustainable development. In the textile industry, knitting machines are widely used. They can not only produce traditional knitted clothing, but also customize various functional knitwear according to special needs, such as sportswear, medical supplies, etc. With the rise of personalization and customization, the flexibility and diversity of knitting machines have made them play an increasingly important role in the modern textile industry.

[0003] However, the current knitting machines, after weaving the fabric, will directly drop it into the receiving slot at the bottom of the machine body. The operator cuts the fabric in batches, thereby obtaining batches of fabric for stacking and collecting. Finally, the operator takes the whole batch of fabric away for shipment or subsequent processing. However, the current knitting machines also require that there is always an operator squatting in front of its receiving slot to manually cut and take away the fabric in batches. For knitting machines with a high degree of automation and the need to produce fabrics around the clock, there is naturally a gap in work efficiency between the two, resulting in the inability of manpower to keep up with the efficiency of knitting machines in shipping.

[0004] Therefore, a knitting machine winding mechanism is proposed to solve or alleviate the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a winding mechanism for a flat knitting machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A winding mechanism for a knitting machine comprises a machine body, wherein the front side of the machine body is recessed inwards to form a receiving slot which can be opened and closed, and a winding mechanism is arranged in the receiving slot, and the winding mechanism guides external air to enter radially and circulate along its length direction.

[0008] Preferably, the winding mechanism comprises a hollow winding roller, one end of which is connected to a rotating air extraction component, and a plurality of air extraction holes connected to the interior of the winding roller are formed on the outer peripheral wall of the winding roller.

[0009] Preferably, the diameter of the air extraction hole is gradually reduced from the inside to the outside.

[0010] Preferably, the rotating air extraction component is connected to a vertically arranged connecting pipe 1, and the connecting pipe 1 is connected to a horizontally arranged connecting pipe 2 through a bellows, and the connecting pipe 2 is used to connect to an air extraction pump.

[0011] Preferably, the rotating vacuum assembly includes two end plates, a cylinder wall fixedly connected to the two end plates facing each other, a plurality of connecting plates fixedly connected between the cylinder walls on both sides, and a rotating sleeve sleeved on the outside of the cylinder wall and covering the connecting plates. The outer diameter of the cylinder wall is smaller than the outer diameter of the end plate, and the rotating sleeve is fixedly connected to and communicated with the connecting pipe 1. The opening cross-sectional area formed between adjacent connecting plates and the inner cross-sectional area of ​​the connecting pipe 1 are both larger than the inner cross-sectional area of ​​the winding roller.

[0012] Preferably, the outer ring of the cylinder wall is recessed inward to form a plurality of recessed holes, a retaining ring is sleeved on the outer side of the cylinder wall, balls are movably connected in the recessed holes, the retaining ring is provided with limiting holes corresponding to the recessed holes and for the balls to pass through, and the inner ring of the rotating sleeve is provided with an annular groove for accommodating the balls protruding from the retaining ring.

[0013] Preferably, a sealing ring is embedded between the rotating sleeve and the end plate and is sleeved on the outer side of the cylinder wall.

[0014] Preferably, a bearing seat is fixedly connected to the inner wall of the receiving groove, the winding roller is fixedly connected to the inner ring of the bearing seat, and the end of the winding roller away from the rotating air extraction component is transmission-connected to a driving motor arranged on the machine body.

[0015] Preferably, a door for closing the receiving slot is hingedly connected to the machine body.

[0016] The utility model has the following beneficial effects:

[0017] During actual production of the utility model, after the knitting machine weaves and outputs textiles, the textiles can enter the receiving groove, and by starting to rotate the exhaust assembly and the exhaust pump, the air can be guided to flow from the outside to the inside through the exhaust holes on the winding roller, thereby generating a certain suction force to ensure that the textiles can be adsorbed on the outer peripheral wall of the winding roller, and at the same time the winding roller is driven to rotate, thereby completing the winding of the textiles processed by the knitting machine, without the need for operators to wait at the location of the receiving groove, freeing the operators from labor constraints. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the winding mechanism in the utility model;

[0020] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0021] Figure 4 It is an exploded view of the winding mechanism in the utility model;

[0022] Figure 5 for Figure 4 Enlarged view of point B in the middle.

[0023] 1. Machine body; 2. Box door; 3. Bearing seat; 4. Winding roller; 401. Exhaust hole; 5. End plate; 501. Cylinder wall; 5011. Concave hole; 502. Connecting piece; 503. Retaining ring; 5031. Ball; 6. Rotating sleeve; 601. Connecting pipe 1; 602. Bellows; 603. Connecting pipe 2; 7. Sealing ring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] A winding mechanism for a flat knitting machine, such as Figure 1 As shown, it includes a body 1, the front side of the body 1 is recessed inward to form a receiving slot that can be opened and closed. Specifically, a door 2 for closing the receiving slot is hinged on the body 1, and a winding mechanism is arranged in the receiving slot. The winding mechanism guides the outside air to enter radially and circulate along its length direction.

[0026] like Figure 2 and 3As shown, the winding mechanism includes a hollow winding roller 4, one end of which is connected to a rotating air extraction component, a bearing seat 3 is fixedly connected to the inner wall of the receiving groove, the winding roller 4 is fixedly connected to the inner ring of the bearing seat 3, and the end of the winding roller 4 away from the rotating air extraction component is transmission-connected to a driving motor arranged on the machine body 1, a plurality of air extraction holes 401 connected to the interior thereof are opened on the outer peripheral wall of the winding roller 4, the aperture of the air extraction holes 401 is gradually reduced from the inside to the outside, and the air extraction holes 401 are truncated cone-shaped, the rotating air extraction component is connected to a vertically arranged connecting pipe 1 601, and the connecting pipe 1 601 is connected to a horizontally arranged connecting pipe 2 603 through a bellows 602, and the connecting pipe 2 603 is used to connect to an air extraction pump.

[0027] like Figure 4 and 5 As shown, the rotary air extraction assembly includes two end plates 5, a cylinder wall 501 fixedly connected to the two end plates 5 and facing each other, a plurality of connecting pieces 502 fixedly connected between the cylinder walls 501 on both sides, and a rotating sleeve 6 sleeved on the outside of the cylinder wall 501 and covering the connecting pieces 502. The outer diameter of the cylinder wall 501 is smaller than the outer diameter of the end plate 5, and the rotating sleeve 6 is fixedly connected to the connecting pipe 601 and connected. The opening cross-sectional area formed between adjacent connecting pieces 502 and the inner cross-sectional area of ​​the connecting pipe 601 are larger than that of the winding roller 4. The inner cross-sectional area, the outer ring of the cylinder wall 501 is recessed inward to form a plurality of recessed holes 5011, a retaining ring 503 is sleeved on the outer side of the cylinder wall 501, and a ball 5031 is movably connected in the recessed hole 5011. The retaining ring 503 is provided with limiting holes corresponding to the recessed holes 5011 and for the ball 5031 to pass through. The inner ring of the rotating sleeve 6 is provided with an annular groove for accommodating the ball 5031 protruding from the retaining ring 503. A sealing ring 7 is embedded between the rotating sleeve 6 and the end plate 5 and is sleeved on the outer side of the cylinder wall 501. The sealing ring 7 is a sealing rubber ring.

[0028] When the utility model is working, the knitting machine completes the weaving of the yarn, so that the textile can enter the receiving slot through the frame. At this time, it is only necessary to start the suction pump to allow suction through the connecting pipe 2 603, the bellows 602, and the connecting pipe 1 601 in order to exhaust air into the rotating exhaust component. Since the opening cross-sectional area formed between the adjacent connecting pieces 502 and the inner cross-sectional area of ​​the connecting pipe 1 601 are both larger than the inner cross-sectional area of ​​the winding roller 4, when the air in the winding roller 4 and the exhaust hole 401 is sucked, the air there can increase the flow rate, thereby further reducing the air pressure there, so that the external atmospheric pressure can press the textile onto the winding roller 4. When the driving motor drives the winding roller 4 to rotate, the winding roller 4 can be supported and rotated smoothly through the bearing seat 3. In this way, the winding roller 4 can realize winding of the textile entering the receiving slot. After completing the winding work, the operator opens the box door 2 and unwinds the textile from the winding roller 4.

[0029] During the rotation of the winding roller 4, the winding roller 4 will also drive the end plate 5 to rotate. During the rotation of the end plate 5, the cylinder wall 501 and the connecting piece 502 will be driven to rotate together, while the rotating sleeve 6 and the connecting tube 601 remain stationary, thereby realizing the relative rotation of the rotating sleeve 6 and the end plate 5, the cylinder wall 501, and the connecting piece 502. In addition, during the rotation, due to the setting of the ball 5031, the rotation of the rotating sleeve 6 is relatively smooth. At the same time, the retaining ring 503 can limit the ball 5031 to prevent it from falling. Finally, the sealing ring 7 seals the gap between the rotating sleeve 6 and the end plate 5, so that during the relative rotation of the rotating sleeve 6, there will be no leakage between the rotating sleeve 6 and the cylinder wall 501, the end plate 5, and the connecting piece 502, thereby ensuring that the air is completely sucked out.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A winding mechanism for a flat knitting machine, comprising a machine body (1), wherein the front side of the machine body (1) is recessed inward to form a receiving slot that can be opened and closed, It is characterized in that A reeling mechanism is arranged in the receiving groove, and the reeling mechanism guides external air to enter the receiving groove in a radial direction and flow in a length direction thereof.

2. A winding mechanism for a flat knitting machine according to claim 1, It is characterized in that The winding mechanism comprises a hollow winding roller (4), one end of which is connected to a rotating air extraction component, and a plurality of air extraction holes (401) connected to the interior of the winding roller (4) are provided on the outer peripheral wall of the winding roller (4).

3. A winding mechanism for a flat knitting machine according to claim 2, It is characterized in that The diameter of the air extraction hole (401) is gradually reduced from the inside to the outside.

4. A winding mechanism for a flat knitting machine according to claim 2, It is characterized in that The rotating air extraction component is connected to a vertically arranged connecting pipe 1 (601), and the connecting pipe 1 (601) is connected to a horizontally arranged connecting pipe 2 (603) through a bellows (602), and the connecting pipe 2 (603) is used to connect to an air extraction pump.

5. A winding mechanism for a flat knitting machine according to claim 4, It is characterized in that The rotary air extraction assembly comprises two end plates (5), a cylinder wall (501) fixedly connected to the two end plates (5) and facing each other, a plurality of connecting pieces (502) fixedly connected between the two cylinder walls (501), and a rotating sleeve (6) sleeved on the outside of the cylinder wall (501) and covering the connecting pieces (502), wherein the outer diameter of the cylinder wall (501) is smaller than the outer diameter of the end plates (5), the rotating sleeve (6) is fixedly connected to and communicated with the connecting pipe 1 (601), and the opening cross-sectional area formed between adjacent connecting pieces (502) and the inner cross-sectional area of ​​the connecting pipe 1 (601) are both larger than the inner cross-sectional area of ​​the winding roller (4).

6. A winding mechanism for a flat knitting machine according to claim 5, It is characterized in that The outer ring of the cylinder wall (501) is recessed inward to form a plurality of recessed holes (5011); a retaining ring (503) is sleeved on the outer side of the cylinder wall (501); a ball (5031) is movably connected in the recessed holes (5011); the retaining ring (503) is provided with limiting holes corresponding to the recessed holes (5011) and for the ball (5031) to pass through; and the inner ring of the rotating sleeve (6) is provided with an annular groove for accommodating the ball (5031) protruding from the retaining ring (503).

7. A winding mechanism for a flat knitting machine according to claim 6, It is characterized in that A sealing ring (7) is embedded between the rotating sleeve (6) and the end plate (5) and is sleeved on the outside of the cylinder wall (501).

8. A winding mechanism for a flat knitting machine according to claim 2, It is characterized in that A bearing seat (3) is fixedly connected to the inner wall of the receiving groove, the winding roller (4) is fixedly connected to the inner ring of the bearing seat (3), and the end of the winding roller (4) away from the rotating air extraction component is transmission-connected to a driving motor arranged on the machine body (1).

9. A winding mechanism for a flat knitting machine according to claim 1, It is characterized in that The machine body (1) is hingedly provided with a door (2) for closing the receiving slot.