Pipe-jacking construction pipeline axial correction device

The pipeline axial correction device facilitates simultaneous correction and adjustment of pipeline positions, addressing inefficiencies in existing devices by integrating adjustment and detection mechanisms, thus improving efficiency.

CN222186010UActive Publication Date: 2024-12-17BEIJING TUNGDUN MUNICIPAL CONSTR CO LTD

Patent Information

Application Number
CN202421093012.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-17
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing axial correction devices for pipe jacking construction require separate correction and adjustment steps, leading to inefficiencies in time and energy consumption.

Method used

A pipeline axial correction device with an adjustment mechanism at the lower part and a moving mechanism at the upper part, equipped with universal wheels, clamping assemblies, and detection components, allowing simultaneous correction and adjustment of pipeline positions.

Benefits of technology

Enables simultaneous correction and adjustment of pipeline positions, reducing time and energy consumption by eliminating the need for separate correction and adjustment steps.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222186010U_ABST
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Abstract

The utility model relates to a pipe-jacking construction pipeline axial correction device, and belongs to the technical field of pipe-jacking construction auxiliary tools. Comprising a bottom plate, an adjusting mechanism installed on the lower portion of the front side of the bottom plate, a moving mechanism installed on the upper portion of the front side of the bottom plate, a detection assembly installed on the moving mechanism and four universal wheels fixed to the rear side of the bottom plate. The adjusting mechanism comprises two pairs of vertical plates fixed to the front end of the bottom plate and a first motor fixed to the left side of the vertical plate on the right side. According to the pipe jacking construction pipeline axial correction device, the adjusting mechanism is arranged on the lower portion of the front side of the bottom plate, the position of a pipeline can be adjusted when the detection mechanism is used for detecting the pipeline, the problem that correction of the position of the pipeline is conducted separately is solved, meanwhile, fine adjustment of the position of the pipeline is conveniently achieved through the adjusting mechanism, and the practicability is high. The moving mechanism is arranged on the upper portion of the front side of the bottom plate, the detection mechanism can be driven to move in and out of the pipeline, and manual adjustment is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary tools for pipe jacking construction, in particular to a pipe axial correction device for pipe jacking construction. Background Art

[0002] Pipe jacking construction is a trenchless construction method and a pipeline burial construction technology that requires no excavation or less excavation. Pipe jacking construction is to use the jacking force generated by the jacking equipment in the working pit to overcome the friction between the pipeline and the surrounding soil, jack the pipeline into the soil according to the designed slope, and transport the soil away. After one section of the pipe is pushed into the soil layer, the second section of the pipe is pushed in. The principle is to use the thrust of the main jacking cylinder and the pipeline room, relay room, etc. to push the tool pipe or tunneling machine from the working pit through the soil layer and lift it into the receiving pit. The pipeline follows the tool pipe or tunneling machine and is buried between the two pits.

[0003] For example, a Chinese patent (CN211875274U) discloses an axial correction device for pipe jacking construction, which includes a correction component and a bracket component. The correction component includes a laser transmitter power supply, a fixed capstan, a connecting rod, a laser transmitter, a second threaded rod, a nut, a movable capstan, a first connecting plate, a second connecting plate and a connecting ring. The fixed plate is fixed on the fixed capstan, the connecting rod is hinged to the fixed plate, the connecting rod is connected to the laser transmitter, the second threaded rod is connected to the output end of the laser transmitter power supply, the second threaded rod is sleeved with a nut and a movable capstan, the first connecting plate is fixed to the movable capstan, the first connecting plate is hinged to the second connecting plate, the other end of the second connecting plate is hinged to the connecting ring, and the connecting ring is sleeved on the connecting rod. Through this device, the correction measurement of different apertures can be adjusted conveniently, thereby improving the accuracy of punctuation measurement during correction measurement of pipelines with different apertures, and ensuring the work quality.

[0004] The above scheme also has the following technical deficiencies: the above scheme is not convenient for performing correction and adjustment together; the above scheme cannot adjust the pipeline when using the device for correction, so it is necessary to adjust the position of the pipeline once and then perform correction again, and then adjust according to the correction situation. Such repeated adjustments are very time-consuming and energy-consuming. Based on this, a pipeline axial correction device for pipe jacking construction is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a pipeline axial correction device for pipe jacking construction, which has the advantage of conveniently performing correction and adjustment at the same time, and solves the problem of performing adjustment and correction of the pipeline separately.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe axial correction device for pipe jacking construction, comprising a bottom plate, an adjustment mechanism installed at the lower front part of the bottom plate, a moving mechanism installed at the upper front part of the bottom plate, a detection component installed on the moving mechanism, and four universal wheels fixed at the rear side of the bottom plate;

[0007] The adjustment mechanism includes two pairs of vertical plates fixed at the front end of the base plate, a first motor fixed on the left side of the right vertical plate, and a first screw fixed on the output shaft of the first motor. The outer surface of the first screw is threadedly connected with a mounting plate, two first limit blocks fixed on the rear side of the mounting plate, and a clamping assembly installed on the mounting plate.

[0008] By adopting this technical solution, the position of the pipeline is adjusted by utilizing the adjustment mechanism.

[0009] Furthermore, the moving mechanism includes a pair of transverse plates fixed at the front end of the base plate, a second motor fixed at the lower side of the upper transverse plate, and the output shaft of the second motor is fixed with a second screw and a moving component installed on the second screw.

[0010] By adopting this technical solution, it is convenient to drive the detection device into and out of the pipeline.

[0011] Furthermore, the clamping assembly includes two screw rods rotatably connected to the inside of the mounting plate, a handle fixed at one end of the screw rod, a moving block threadedly connected to the outer surface of the screw rod, a connecting rod fixed on the front side of the moving block, and a clamping plate fixed at one end of the connecting rod.

[0012] By adopting this technical solution, it is convenient to clamp the pipeline.

[0013] Furthermore, the moving assembly includes a slider threadedly connected to the outer surface of the second screw rod, a second limit block fixed to the rear side of the slider, and a support rod fixed to the front side of the slider, and the front side of the support rod is fixed to the rear end of the detection assembly.

[0014] By adopting this technical solution, it is convenient to drive the detection device to move.

[0015] Furthermore, the left end of the first screw rod is rotationally connected to the right side of the left vertical plate, and the bottom end of the second screw rod is rotationally connected to the upper side of the lower horizontal plate.

[0016] By adopting this technical solution, the first screw rod and the second screw rod can be supported.

[0017] Furthermore, two first limiting grooves are provided at the lower part of the interior of the bottom plate, and the two first limiting blocks slide in the corresponding first limiting grooves.

[0018] By adopting this technical solution, the mounting plate is limited by sliding the first limiting block in the first limiting groove.

[0019] Furthermore, a mounting groove is provided inside the mounting plate, and the moving block slides in the mounting groove.

[0020] By adopting this technical solution, it is convenient to move the block for installation.

[0021] Furthermore, a second limiting groove is opened at the upper part of the interior of the bottom plate, and the second limiting block slides in the second limiting groove.

[0022] By adopting this technical solution, the sliding block is limited by sliding the second limiting block in the second limiting groove.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The axial correction device for pipe jacking construction is provided with an adjustment mechanism at the lower part of the front side of the base plate, so that the position of the pipe can be adjusted when the detection mechanism is used to detect the pipe, thereby avoiding the problem of separately correcting the pipe position and adjusting it. At the same time, the adjustment mechanism is used to facilitate fine adjustment of the pipe position. A moving mechanism is provided at the upper part of the front side of the base plate, so that the detection mechanism can be driven to move in and out of the pipe without manual adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0026] Figure 2 It is a front view structural diagram of the adjustment mechanism and the universal wheel of the utility model;

[0027] Figure 3 It is a three-dimensional schematic diagram of the partial structure of the clamping assembly of the utility model;

[0028] Figure 4 It is a side structural schematic diagram of the moving mechanism and the detection mechanism of the utility model.

[0029] In the figure: 1, bottom plate; 200, adjustment mechanism; 201, vertical plate; 202, first motor; 203, first screw; 204, mounting plate; 205, first limit block; 206, screw; 207, handle; 208, moving block; 209, connecting rod; 210, clamping plate; 300 moving mechanism; 301, horizontal plate; 302, second motor; 303, second screw; 304, slider; 305, second limit block; 306, support rod; 4, detection device; 5, universal wheel. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-4 In this embodiment, a pipe axial correction device for pipe jacking construction includes a base plate 1, an adjustment mechanism 200 installed at the lower front part of the base plate 1, a moving mechanism 300 installed at the upper front part of the base plate 1, a detection component 4 installed on the moving mechanism 300, and four universal wheels 5 fixed to the rear side of the base plate 1.

[0032] The adjustment mechanism 200 in this embodiment is used to adjust the relative position of the upper and lower parts of the pipeline, and can move the pipeline as a whole. The moving mechanism 300 is used to drive the detection component 4 to move in and out of the pipeline, and the universal wheel 5 is used to facilitate the movement of the device.

[0033] It should be noted that the detection component 4 is used to perform calibration detection on the pipeline. The specific structure and working principle of the detection component 4 are relatively common contents in the prior art, so they will not be explained in detail.

[0034] See also Figure 1-3 In order to facilitate the adjustment of the position of the pipeline, the adjustment mechanism 200 in this embodiment includes two pairs of vertical plates 201 fixed to the front end of the bottom plate 1, a first motor 202 fixed to the left side of the right vertical plate 201, and a first screw 203 fixed to the output shaft of the first motor 202. The outer surface of the first screw 203 is threadedly connected with a mounting plate 204, two first limit blocks 205 fixed to the rear side of the mounting plate 204, and a clamping assembly installed on the mounting plate 204. The clamping assembly includes two screw rods 204 that are rotatably connected to the inside of the mounting plate 204. 06. A handle 207 fixed at one end of the screw rod 206, a moving block 208 threadedly connected to the outer surface of the screw rod 206, a connecting rod 209 fixed to the front side of the moving block 208 and a clamping plate 210 fixed to one end of the connecting rod 209. The left end of the first screw rod 203 is rotatably connected to the right side of the left vertical plate 201. Two first limit grooves are provided at the lower part of the interior of the base plate 1. The two first limit blocks 205 slide in the corresponding first limit grooves. An installation groove is provided inside the installation plate 204, and the moving block 208 slides in the installation groove.

[0035] The adjustment mechanism 200 in this embodiment can drive the first screw 203 to rotate through the first motor 202, and the first screw 203 can drive the mounting plate 204 to move. The mounting plate 204 is used to drive the clamping assembly and the pipeline to adjust the position. The two clamping plates 210 are used together to clamp the pipeline. The handle 207 is used to drive the screw 206 to rotate, the screw 206 is used to drive the moving block 208 to move left and right, and the moving block 208 is used to drive the clamping plate 210 to move.

[0036] It should be noted that the first limiting block 205 can limit the mounting plate 204 by sliding in the first limiting groove, and a rubber pad is fixed inside the clamping plate 210 to prevent the clamping plate 210 from causing indentations on the pipeline.

[0037] See also Figure 1 and Figure 4 In order to facilitate the detection component 4 to move in and out of the pipeline, the moving mechanism 300 in this embodiment includes a pair of horizontal plates 301 fixed at the front end of the bottom plate 1, a second motor 302 fixed at the lower side of the upper horizontal plate 301, the output shaft of the second motor 302 is fixed with a second screw 303 and a moving component installed on the second screw 303, the moving component includes a slider 304 threadedly connected to the outer surface of the second screw 303, a second limit block 305 fixed to the rear side of the slider 304 and a support rod 306 fixed to the front side of the slider 304, the front side of the support rod 306 is fixed to the rear end of the detection component 4, the bottom end of the second screw 303 is rotatably connected to the upper side of the lower horizontal plate 301, and a second limit groove is opened at the upper part of the interior of the bottom plate 1, and the second limit block 305 slides in the second limit groove.

[0038] The moving mechanism 300 in this embodiment can drive the second screw 303 to rotate through the rotation of the output shaft of the second motor 302. The second screw 303 is used to drive the slider 304 to move, and the slider 304 is used to drive the support rod 306 and the detection component 4 to move.

[0039] It should be noted that the second limiting block 305 can limit the sliding block 304 by sliding in the second limiting groove.

[0040] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0041] The working principle of the above embodiment is:

[0042] When the pipeline needs to be calibrated, the second motor 302 is started, and the output shaft of the second motor 302 rotates to drive the second screw 303 to rotate, and the second screw 303 drives the slider 304 to move downward, and the slider 304 drives the support rod 306 and the detection component 4 to move. When the detection component 4 moves into the pipeline, the second motor 302 is turned off, and the pipeline is calibrated using the detection component 4. After finding the adjustment method, the upper or lower first motor 202 is started, and the output shaft of the first motor 202 drives the first screw 203 to rotate, and the first screw 203 drives the mounting plate 204 to move, and the mounting plate 204 drives the clamping assembly to move and adjust. When the pipeline needs to be removed, the handle 207 is rotated, and the handle 207 drives the screw rod 206 to rotate, and the screw rod 206 drives the moving block 208 to move on both sides, and the moving block 208 drives the connecting rod 209 and the clamping plate 210 to move together. The pipeline is no longer clamped and the pipeline can be removed.

Claims

1. A pipe axial correction device for pipe jacking construction, comprising a base plate (1), an adjustment mechanism (200) mounted on the lower front side of the base plate (1), a moving mechanism (300) mounted on the upper front side of the base plate (1), a detection component (4) mounted on the moving mechanism (300), and four universal wheels (5) fixed on the rear side of the base plate (1); The adjustment mechanism (200) comprises two pairs of vertical plates (201) fixed to the front end of the base plate (1), a first motor (202) fixed to the left side of the right vertical plate (201), a first screw rod (203) fixed to the output shaft of the first motor (202), a mounting plate (204) being threadedly connected to the outer surface of the first screw rod (203), two first limit blocks (205) fixed to the rear side of the mounting plate (204), and a clamping assembly mounted on the mounting plate (204).

2. The axial correction device for pipe jacking construction according to claim 1, characterized in that: The moving mechanism (300) comprises a pair of transverse plates (301) fixed to the front end of the base plate (1), a second motor (302) fixed to the lower side of the upper transverse plate (301), a second screw rod (303) and a moving component mounted on the second screw rod (303) being fixed to the output shaft of the second motor (302).

3. The axial correction device for pipe jacking construction according to claim 1, characterized in that: The clamping assembly comprises two screw rods (206) rotatably connected to the inside of the mounting plate (204), a handle (207) fixed at one end of the screw rods (206), a moving block (208) threadedly connected to the outer surface of the screw rods (206), a connecting rod (209) fixed to the front side of the moving block (208), and a clamping plate (210) fixed at one end of the connecting rod (209).

4. The axial correction device for pipe jacking construction according to claim 2, characterized in that: The moving assembly comprises a slider (304) threadedly connected to the outer surface of the second screw rod (303), a second limit block (305) fixed to the rear side of the slider (304), and a support rod (306) fixed to the front side of the slider (304), wherein the front side of the support rod (306) is fixed to the rear end of the detection assembly (4).

5. The axial correction device for pipe jacking construction according to claim 2, characterized in that: The left end of the first screw rod (203) is rotatably connected to the right side of the left vertical plate (201), and the bottom end of the second screw rod (303) is rotatably connected to the upper side of the lower horizontal plate (301).

6. The axial correction device for pipe jacking construction according to claim 1, characterized in that: Two first limiting grooves are provided at the lower part of the interior of the bottom plate (1), and the two first limiting blocks (205) slide in the corresponding first limiting grooves.

7. The axial correction device for pipe jacking construction according to claim 3 is characterized by: A mounting groove is provided inside the mounting plate (204), and the moving block (208) slides in the mounting groove.

8. The axial correction device for pipe jacking construction according to claim 4, characterized in that: A second limiting groove is provided at the upper portion of the interior of the bottom plate (1), and the second limiting block (305) slides in the second limiting groove.

Citation Information

Patent Citations

  • Axial correction device for pipe-jacking construction pipeline

    CN211875274U

Cited By

  • Pipeline positioning assembly and sewage pipe network pipe jacking construction device and construction method

    CN120739939A