Sintering machine with waste heat recycling function
By setting up a recycling mechanism and disassembly mechanism on the sintering machine, recycling with the fan and heating box and preheating the raw materials with waste heat, the problem of waste heat in the sintering machine cannot be utilized, and the resource utilization rate and operating environment safety are improved.
Patent Information
- Application Number
- CN202420193332.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing sintering machines cannot effectively utilize the waste heat caused by combustion, resulting in waste of resources and hot operating environment, which increases the difficulty of the operators' work.
A sintering machine with waste heat recovery function is designed. By setting a recycling mechanism above the first partition box and the second partition box, the waste heat is filtered and heated and transported to the The second partition box is used to preheat raw materials, and the opening opening of the sintered box is controlled by means of driving motors, threaded rods and lifting plates to reduce heat loss.
The waste heat of the sintering machine is recovered, the resource utilization rate is improved, the temperature of the operating environment is reduced, the heat loss is reduced, and the operation safety is improved.
Smart Images

Figure CN222187803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering machines, and in particular to a sintering machine with a waste heat recovery and utilization function. Background Art
[0002] The sintering machine is the main equipment in the exhaust sintering process. It can sinter concentrate powder and rich ore powder of different components and particle sizes into blocks, and partially eliminate harmful impurities such as sulfur and phosphorus contained in the ore. It is suitable for the sintering operation of large-scale ferrous metallurgical sintering plants, mainly suitable for the sintering treatment of iron ore powder in large and medium-sized sintering plants.
[0003] The sintering machine is not a machine, but a project composed of several processes. During the use of the sintering machine, the raw materials will be ignited when passing through the sintering chamber, and under the action of negative pressure exhaust, they will burn downward while moving forward. When the raw materials come out of the sintering chamber, the burned raw materials still carry some residual heat, thereby heating the surrounding air and increasing the surrounding temperature. The existing sintering machines cannot utilize this part of the residual heat, which not only causes a waste of resources, but also makes the working environment of the operator hotter and increases the difficulty of the operator's work. Therefore, improvements are needed. Utility Model Content
[0004] The utility model provides a sintering machine with a waste heat recovery and utilization function, which solves the problem in the related art that the waste heat cannot be recovered and utilized.
[0005] The technical solution of the utility model is as follows: A sintering machine with waste heat recovery function, comprising:
[0006] A bracket, a first partition box is fixedly installed on the right side of the top of the bracket, a second partition box is fixedly installed on the left side of the top of the bracket, and a baffle is hinged on the top of the right end of the first partition box;
[0007] A recycling mechanism, the recycling mechanism is arranged above the first partition box and the second partition box;
[0008] A disassembly mechanism, wherein the disassembly mechanism is arranged at the top end of the first partition box;
[0009] In which, the recovery mechanism includes a transition box, which is fixedly sleeved on the top of the first partition box, and a filter plate is movably sleeved on the top of the transition box. The right end of the filter plate passes through the transition box and extends to the outside of the transition box. The right side of the bottom end of the filter plate is movably connected to the top of the first partition box. A fan is fixedly installed on the top of the transition box, and an air inlet pipe is fixedly installed on the bottom end of the fan. The bottom end of the air inlet pipe passes through the transition box and extends to the inside of the transition box. An air outlet pipe is fixedly installed on the top of the fan, and the other end of the air outlet pipe is fixedly sleeved with a heating box. The bottom end of the heating box is fixedly installed on the top of the second partition box, and the bottom end of the heating box is fixedly sleeved with an exhaust pipe. The bottom end of the exhaust pipe passes through the second partition box and extends to the inside of the second partition box. The fan and the exhaust pipe realize the recovery of waste heat.
[0010] As a preferred technical solution of the utility model, the disassembly mechanism includes:
[0011] A fixed block, the fixed block is fixedly mounted on the left side of the top end of the first partition box, a clamping rod is movably sleeved inside the fixed block, the right end of the clamping rod is movably sleeved on the inner surface of the filter plate, the left end of the clamping rod passes through the fixed block and extends to the outside of the fixed block and is fixedly sleeved with a handle;
[0012] A spring is fixedly installed on the right end of the handle, and the other end of the spring is fixedly connected to the left end of the fixing block.
[0013] As a preferred technical solution of the utility model, a sintering box is fixedly installed in the middle part of the top of the bracket, a support block is fixedly installed in the middle part of the top of the sintering box, a driving motor is fixedly sleeved on the front side of the top of the support block, a threaded rod is fixedly sleeved on the other end of the output shaft of the driving motor, a fixed plate is movably sleeved on the rear side of the outer surface of the threaded rod, and the bottom end of the fixed plate is fixedly connected to the top of the support block.
[0014] As a preferred technical solution of the utility model, a cross bar is threadedly sleeved on the front side of the outer surface of the threaded rod, the bottom end of the cross bar is movably connected to the top of the support block, the left and right sides of the outer surface of the cross bar are movably sleeved with support plates, the bottom end of the support plate is fixedly connected to the top of the sintering box, the left and right ends of the outer surface of the cross bar are movably sleeved with movable rods, the outer surface of the movable rod is movably connected to the outer surface of the support plate, and the cross bar will cause the movable rod to move.
[0015] As a preferred technical solution of the utility model, the bottom end of the movable rod is hinged with a lifting plate, the right end of the lifting plate is movably connected to the left end of the sintering box, the bottoms of the inner surfaces of the front and rear ends of the lifting plate are respectively movably sleeved with limiting blocks, and the right end of the limiting block is fixedly connected to the left end of the sintering box.
[0016] As a preferred technical solution of the utility model, a power motor is fixedly installed on the right side of the bottom end of the bracket, and the other end of the output shaft of the power motor is fixedly sleeved with a power shaft. The top end of the power shaft passes through the bracket and extends to the top end of the bracket. A driving wheel is fixedly sleeved on the outer surface of the power shaft, and the driving wheel is movably sleeved on the inner surface of the bracket.
[0017] As a preferred technical solution of the utility model, a fixed rod is fixedly sleeved on the left end of the bracket, a driven wheel is movably sleeved on the outer surface of the fixed rod, the driven wheel is movably sleeved inside the bracket, and the driven wheel is connected to the driving wheel through a material conveyor belt.
[0018] The beneficial effects of the utility model are:
[0019] 1. The utility model is provided with a filter plate, a fan, an air outlet pipe, a heating box and an exhaust pipe. When the fan is started, the hot air inside the first compartment will be filtered by the filter plate and then enter the fan, and then be input into the interior of the heating box through the air outlet pipe, and after being heated in the heating box, it will be transported to the second compartment through the exhaust pipe, thereby preheating the raw materials located inside the second compartment. By pulling the handle, the clamping rod can be separated from the filter plate, thereby facilitating the cleaning and replacement of the filter plate. The cooperation of various mechanisms realizes the recovery and utilization of the waste heat of the sintering machine.
[0020] 2. The utility model is provided with a driving motor, a threaded rod, a cross bar, a movable rod and a lifting plate. When the driving motor is started, the threaded rod will rotate, so that the cross bar threadedly sleeved with the threaded rod will move the movable rod backward along the inner surface of the support plate. Since the movable rod and the lifting plate are hinged, the bottom end of the movable rod will generate a thrust on the lifting plate under the action of the cross bar, pushing the lifting plate to move downward, thereby realizing the control of the opening degree of the left and right ends of the sintering box, thereby reducing heat loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a cross-sectional structural schematic diagram of the back side of the utility model;
[0024] Figure 3 It is a cross-sectional structural schematic diagram of the fixing block of the utility model;
[0025] Figure 4 It is a schematic cross-sectional structure diagram of the power shaft of the utility model;
[0026] Figure 5 It is a cross-sectional structural schematic diagram of the lifting plate of the utility model;
[0027] Figure 6 for Figure 3 Schematic diagram of the local enlarged structure at A in the middle.
[0028] In the figure: 1. bracket; 2. first partition box; 3. second partition box; 4. baffle; 5. recovery mechanism; 501. transition box; 502. filter plate; 503. fan; 504. air inlet pipe; 505. air outlet pipe; 506. heating box; 507. exhaust pipe; 6. disassembly mechanism; 601. fixing block; 602. clamping rod; 603. handle; 604. spring; 7. sintering box; 8. support block; 9. driving motor; 10. threaded rod; 11. fixing plate; 12. cross bar; 13. supporting plate; 14. movable rod; 15. lifting plate; 16. limit block; 17. power motor; 18. power shaft; 19. driving wheel; 20. fixing rod; 21. driven wheel; 22. material conveyor belt. DETAILED DESCRIPTION
[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figures 1 to 6 As shown, the utility model provides a sintering machine with waste heat recovery function, including:
[0031] A bracket 1, a first partition box 2 is fixedly installed on the right side of the top of the bracket 1, a second partition box 3 is fixedly installed on the left side of the top of the bracket 1, and a baffle 4 is hinged on the top of the right end of the first partition box 2;
[0032] A recovery mechanism 5, which is arranged above the first partition box 2 and the second partition box 3;
[0033] A disassembly mechanism 6, which is arranged at the top of the first partition box 2;
[0034] The recycling mechanism 5 includes a transition box 501, which is fixedly sleeved inside the top of the first partition box 2, and a filter plate 502 is movably sleeved on the top of the transition box 501. The right end of the filter plate 502 passes through the transition box 501 and extends to the outside of the transition box 501. The right side of the bottom end of the filter plate 502 is movably connected to the top of the first partition box 2. A fan 503 is fixedly installed on the top of the transition box 501, and an air inlet pipe 504 is fixedly installed on the bottom end of the fan 503. The air inlet pipe 504 The bottom end of the fan 503 passes through the transition box 501 and extends to the interior of the transition box 501. An air outlet pipe 505 is fixedly installed on the top of the fan 503. The other end of the air outlet pipe 505 is fixedly connected with a heating box 506. The bottom end of the heating box 506 is fixedly installed on the top of the second partition box 3. The bottom end of the interior of the heating box 506 is fixedly connected with an exhaust pipe 507. The bottom end of the exhaust pipe 507 passes through the second partition box 3 and extends to the interior of the second partition box 3. The fan 503 and the exhaust pipe 507 realize the recovery and utilization of waste heat.
[0035] When the fan 503 is started, the hot air inside the first partition box 2 will enter the fan 503 from the air inlet pipe 504, and then enter the heating box 506 through the air outlet pipe 505. The heating box 506 will heat the hot air transported over, thereby compensating for the heat loss of the hot air during transportation. The heated hot air will be input into the second partition box 3 through the exhaust pipe 507, thereby preheating the raw materials inside the second partition box 3. The presence of the filter plate 502 can filter the hot air to prevent impurities from entering the fan 503 and causing damage to the fan 503, thereby realizing the recovery of the waste heat of the sintering machine.
[0036] Wherein, the disassembly mechanism 6 includes:
[0037] A fixing block 601, which is fixedly mounted on the left side of the top of the first partition box 2, and a clamping rod 602 is movably sleeved inside the fixing block 601, and the right end of the clamping rod 602 is movably sleeved on the inner surface of the filter plate 502, and the left end of the clamping rod 602 passes through the fixing block 601 and extends to the outside of the fixing block 601 and is fixedly sleeved with a handle 603;
[0038] Spring 604 , the spring 604 is fixedly installed on the right end of the handle 603 , and the other end of the spring 604 is fixedly connected to the left end of the fixing block 601 .
[0039] When the handle 603 is pulled, the handle 603 will move the clamping rod 602 to the left and stretch the spring 604, so that the clamping rod 602 and the filter plate 502 are separated, thereby releasing the lock on the filter plate 502.
[0040] Among them, a sintering box 7 is fixedly installed in the middle of the top of the bracket 1, a support block 8 is fixedly installed in the middle of the top of the sintering box 7, a driving motor 9 is fixedly sleeved on the front side of the top of the support block 8, a threaded rod 10 is fixedly sleeved on the other end of the output shaft of the driving motor 9, a fixed plate 11 is movably sleeved on the rear side of the outer surface of the threaded rod 10, and the bottom end of the fixed plate 11 is fixedly connected to the top of the support block 8.
[0041] When the driving motor 9 is started, the threaded rod 10 will rotate along the inner surface of the fixing plate 11 .
[0042] Among them, the front side thread sleeve of the outer surface of the threaded rod 10 is connected with a cross bar 12, the bottom end of the cross bar 12 is movably connected to the top of the support block 8, the left and right sides of the outer surface of the cross bar 12 are movably connected with support plates 13, the bottom end of the support plate 13 is fixedly connected to the top of the sintering box 7, the left and right ends of the outer surface of the cross bar 12 are movably connected with movable rods 14, the outer surface of the movable rod 14 is movably connected to the outer surface of the support plate 13, and the cross bar 12 will cause the movable rod 14 to move.
[0043] When the threaded rod 10 rotates, the cross bar 12 threadedly sleeved on the outer surface of the threaded rod 10 will move along the inner surface of the support plate 13, thereby driving the top end of the movable rod 14 to move together.
[0044] Among them, the bottom end of the movable rod 14 is hinged with a lifting plate 15, the right end of the lifting plate 15 is movably connected to the left end of the sintering box 7, the bottom of the inner surface of the front and rear ends of the lifting plate 15 are movably sleeved with a limit block 16, and the right end of the limit block 16 is fixedly connected to the left end of the sintering box 7.
[0045] When the top end of the movable rod 14 moves, since the movable rod 14 and the lifting plate 15 are hinged, the lifting plate 15 will move downward along the outer surface of the limiting block 16 under the action of the movable rod 14 .
[0046] Among them, a power motor 17 is fixedly installed on the right side of the bottom end of the bracket 1, and the other end of the output shaft of the power motor 17 is fixedly sleeved with a power shaft 18. The top of the power shaft 18 penetrates the bracket 1 and extends to the top of the bracket 1. The outer surface of the power shaft 18 is fixedly sleeved with a driving wheel 19, and the driving wheel 19 is movably sleeved on the inner surface of the bracket 1.
[0047] When the power motor 17 is started, the power shaft 18 will drive the driving wheel 19 to rotate.
[0048] Among them, a fixed rod 20 is fixedly sleeved on the left end inside the bracket 1, and a driven wheel 21 is movably sleeved on the outer surface of the fixed rod 20. The driven wheel 21 is movably sleeved inside the bracket 1, and the driven wheel 21 is transmission-connected to the driving wheel 19 through a material conveyor belt 22.
[0049] When the driving wheel 19 rotates, since the driven wheel 21 is connected to the driving wheel 19 through the material conveyor belt 22, the material conveyor belt 22 will rotate, thereby conveying the raw materials.
[0050] The working principle and use process of this utility model:
[0051] First, the operator starts the power motor 17, so that the power shaft 18 drives the driving wheel 19 to rotate. Since the driving wheel 19 is connected to the driven wheel 21 through the material conveyor belt 22, the material conveyor belt 22 will rotate, thereby conveying the raw materials. When the raw materials enter the sintering box 7, they will be heated and burned. When the burned raw materials are output from the inside of the sintering box 7 and enter the first partition box 2, the operator starts the fan 503, so that the hot air inside the first partition box 2 enters the fan 503 after being filtered by the filter plate 502, and then enters the heating box 506 through the air outlet pipe 505. , and finally after being heated by the heating box 506, it enters the interior of the second partition box 3 through the exhaust pipe 507, thereby preheating the raw materials located inside the second partition box 3. When the filter plate 502 is blocked, the operator pulls the handle 603, so that the handle 603 moves with the clamping rod 602 along the inside of the fixed block 601 and stretches the spring 604, thereby separating the clamping rod 602 and the filter plate 502, thereby releasing the lock on the filter plate 502, and then the filter plate 502 can be pulled out for cleaning and replacement. With the mutual cooperation of various mechanisms, the recovery and utilization of the waste heat of the sintering machine is realized.
[0052] During the operation of the sintering machine, the operator starts the driving motor 9 to rotate the threaded rod 10. Since the outer surface of the threaded rod 10 and the inner surface of the cross bar 12 are threadedly connected, as the threaded rod 10 rotates, the cross bar 12 will move the top of the movable rod 14 along the inner surface of the support plate 13, so that the bottom end of the movable rod 14 generates a thrust on the lifting plate 15, pushing the lifting plate 15 to move downward along the outer surface of the limit block 16. The operator can control the opening of the left and right ends of the sintering box 7 by adjusting the position of the lifting plate 15, thereby reducing the loss of heat inside the sintering box 7.
[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sintering machine with waste heat recovery function, characterized in that: Included are: A bracket (1), a first partition box (2) being fixedly mounted on the right side of the top end of the bracket (1), a second partition box (3) being fixedly mounted on the left side of the top end of the bracket (1), and a baffle (4) being hingedly mounted on the top of the right end of the first partition box (2); A recovery mechanism (5), the recovery mechanism (5) being arranged above the first partition box (2) and the second partition box (3); A disassembly mechanism (6), wherein the disassembly mechanism (6) is arranged at the top end of the first partition box (2); The recovery mechanism (5) comprises a transition box (501), the transition box (501) being fixedly sleeved inside the top of the first partition box (2), a filter plate (502) being movably sleeved on the top of the transition box (501), the right end of the filter plate (502) passing through the transition box (501) and extending to the outside of the transition box (501), the right side of the bottom end of the filter plate (502) being movably connected to the top of the first partition box (2), a fan (503) being fixedly installed on the top of the transition box (501), an air inlet pipe (504) being fixedly installed on the bottom end of the fan (503), and the air inlet pipe (504) being movably installed on the bottom end of the fan (503). 04) passes through the transition box (501) and extends to the interior of the transition box (501); an air outlet pipe (505) is fixedly installed on the top of the fan (503); the other end of the air outlet pipe (505) is fixedly sleeved with a heating box (506); the bottom end of the heating box (506) is fixedly installed on the top of the second partition box (3); the bottom end of the interior of the heating box (506) is fixedly sleeved with an exhaust pipe (507); the bottom end of the exhaust pipe (507) passes through the second partition box (3) and extends to the interior of the second partition box (3); the fan (503) and the exhaust pipe (507) realize the recovery and utilization of waste heat.
2. The sintering machine with waste heat recovery function according to claim 1, characterized in that: The disassembly mechanism (6) comprises: A fixed block (601), the fixed block (601) being fixedly mounted on the left side of the top end of the first partition box (2), a clamping rod (602) being movably sleeved inside the fixed block (601), a right end of the clamping rod (602) being movably sleeved on the inner surface of the filter plate (502), a left end of the clamping rod (602) penetrating the fixed block (601) and extending to the outside of the fixed block (601) and being fixedly sleeved with a handle (603); A spring (604) is fixedly mounted on the right end of the handle (603), and the other end of the spring (604) is fixedly connected to the left end of the fixing block (601).
3. The sintering machine with waste heat recovery function according to claim 1, characterized in that: A sintering box (7) is fixedly mounted in the middle of the top of the bracket (1), a support block (8) is fixedly mounted in the middle of the top of the sintering box (7), a driving motor (9) is fixedly sleeved on the front side of the top of the support block (8), a threaded rod (10) is fixedly sleeved on the other end of the output shaft of the driving motor (9), a fixing plate (11) is movably sleeved on the rear side of the outer surface of the threaded rod (10), and the bottom end of the fixing plate (11) is fixedly connected to the top of the support block (8).
4. The sintering machine with waste heat recovery function according to claim 3 is characterized in that: A cross bar (12) is threadedly sleeved on the front side of the outer surface of the threaded rod (10); the bottom end of the cross bar (12) is movably connected to the top of the support block (8); support plates (13) are movably sleeved on the left and right sides of the outer surface of the cross bar (12); the bottom end of the support plate (13) is fixedly connected to the top of the sintering box (7); movable rods (14) are movably sleeved on the left and right ends of the outer surface of the cross bar (12); the outer surface of the movable rod (14) is movably connected to the outer surface of the support plate (13); and the cross bar (12) causes the movable rod (14) to move.
5. The sintering machine with waste heat recovery function according to claim 4, characterized in that: A lifting plate (15) is hingedly connected to the bottom end of the movable rod (14), and the right end of the lifting plate (15) is movably connected to the left end of the sintering box (7). The bottoms of the inner surfaces of the front and rear ends of the lifting plate (15) are movably sleeved with limit blocks (16) respectively, and the right end of the limit block (16) is fixedly connected to the left end of the sintering box (7).
6. The sintering machine with waste heat recovery function according to claim 1, characterized in that: A power motor (17) is fixedly mounted on the right side of the bottom end of the bracket (1); a power shaft (18) is fixedly sleeved on the other end of the output shaft of the power motor (17); the top end of the power shaft (18) passes through the bracket (1) and extends to the top end of the bracket (1); a driving wheel (19) is fixedly sleeved on the outer surface of the power shaft (18); and the driving wheel (19) is movably sleeved on the inner surface of the bracket (1).
7. The sintering machine with waste heat recovery function according to claim 1, characterized in that: A fixed rod (20) is fixedly sleeved at the left end inside the bracket (1), and a driven wheel (21) is movably sleeved on the outer surface of the fixed rod (20). The driven wheel (21) is movably sleeved inside the bracket (1), and the driven wheel (21) is transmission-connected to the driving wheel (19) via a material conveyor belt (22).
