Ultrathin glass fracture detection mechanism for ultrathin glass folding testing machine
By using structures such as rotating plates and ultrasonic probes in the glass detection machine, automated detection and glass rotation functions are realized, solving the problems of low manual inspection efficiency and high safety risks in the prior art, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202420653552.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing glass detection technology has problems such as low manual inspection efficiency and high safety risks when flipping the glass, resulting in low detection accuracy and high labor intensity for operators.
An ultra-thin glass rupture detection mechanism for ultra-thin glass folding testing machine is designed, using rotating plates, ultrasonic probes, motors, rotating rods and hinges to realize automated detection and glass rotation functions, avoiding manual flipping and pattern interference. .
It improves inspection efficiency and safety, ensures the accuracy and safety of glass quality inspection, and reduces the labor intensity and risks of operators.
Smart Images

Figure CN222189196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass detection, in particular to an ultra-thin glass crack detection mechanism used for an ultra-thin glass folding test machine. Background Art
[0002] In the glass processing industry, for the processed glass, various dimensions and quality defects need to be inspected to determine whether the dimensions and quality of the finished product meet the standards. Among them, the size inspection needs to determine whether the length, width, and thickness of the glass are within the allowable error range. The inspection standards for glass quality defects are different for different types of glass. For example, for colored glaze tempered glass, it is necessary to check whether it has light transmission points, printed patterns, colored glaze scratches, color difference, etc.; for coated glass, it is necessary to check whether it has pinholes, patterns, dark channels, spots, film surface scratches and color difference; for laminated glass, it is necessary to check whether it has internal organs, bubbles, edge shrinkage, etc.; for insulating glass, it is necessary to check whether it has internal organs, overlap differences, frame bends, butyl glue white penetration, glue voids, etc. At present, for the inspection of glass size and quality defects, the glass is usually placed flat on the glass inspection table. For glass with a larger area, after checking one side, multiple operators turn the glass over and use the same method to inspect the other side of the glass. The above detection method results in high labor intensity for operators, and there are also great safety risks in the process of turning over the glass. The turning operation is prone to damage or breakage of the glass, so the risk is high. On the other hand, glass is a transparent material, and the pattern or color of the detection table surface is easy to interfere with the detection of glass quality defects, resulting in low accuracy of glass quality detection.
[0003] After searching, application number CN214621062U discloses a glass inspection tool. The glass inspection tool includes a support frame, a turntable, and a base. The turntable is arranged on the base and can rotate relative to the base; the support frame is fixedly supported on the table top of the turntable, and the support frame has a support surface, which is used to support the glass to be inspected and can make the glass to be inspected and the table top of the turntable form a set angle. Compared with the prior art, the glass inspection tool provided by the present application allows the operator to place the glass on the support surface to check the size and quality defects of the glass. After checking one side, the turntable is rotated to check the other side of the glass. There is no need to turn the glass over, which reduces the labor intensity of the operator, improves the safety of the operator during the glass inspection process, and improves the inspection efficiency of the operator; moreover, the glass inspection tool also avoids the interference of the pattern or color on the inspection table with the operator's detection of quality defects, thereby improving the accuracy of the inspection.
[0004] However, the above-mentioned glass inspection tool still has the following shortcomings: manual inspection is required when inspecting the glass, the inspection efficiency is low, and it is easy to cause omissions, and manual intervention is required when flipping the glass, which poses a great safety risk; therefore, in response to the above problems, an ultra-thin glass cracking detection mechanism for an ultra-thin glass folding testing machine is proposed. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the existing technology has the disadvantages of low efficiency of manual inspection and high safety risk of manual glass flipping. For this reason, we propose an ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine.
[0006] The technical solution adopted by the utility model to solve its technical problems is: an ultra-thin glass breakage detection mechanism for an ultra-thin glass folding testing machine, comprising a rotating plate; a detector is fixedly installed on the back of the rotating plate, a display screen is fixedly installed on the back of the detector, an operating panel is fixedly installed on the top of the display screen, and a transmitting socket is fixedly installed on the left side of the operating panel.
[0007] Preferably, a receiving socket is fixedly mounted on the top of the transmitting socket, and the left sides of the transmitting socket and the receiving socket are connected to conductive wires. An ultrasonic probe is fixedly mounted on the front of the rotating plate, and the ultrasonic probe is connected to the conductive wire.
[0008] Preferably, cross bars are fixedly mounted on both sides of the back side of the rotating plate, and a rotating rod is fixedly mounted on the right side of the cross bar.
[0009] Preferably, a rotating shaft is fixedly mounted on the right side of the rotating rod, a motor is movably connected to the right side of the rotating shaft, and a first supporting seat is fixedly mounted on the surface of the motor.
[0010] Preferably, the bottom of the rotating plate is movably connected to a hinge, and the surface of the hinge is movably connected to a fixed plate.
[0011] Preferably, the top of the fixed plate is movably connected to a support plate, and the bottom of the support plate is fixedly mounted with a plurality of evenly distributed springs.
[0012] Preferably, a second support seat is fixedly mounted on the bottom of the fixing plate, and a detection platform is fixedly mounted on the bottom of the second support seat.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model realizes the functions of emitting and recovering ultrasonic waves through the structural design of the ultrasonic probe, which can safely and quickly check the quality of the glass and solve the problem of low efficiency of manual inspection; through the structural design of the motor, the rotating rod and the cross bar, the flipping function of the rotating plate is realized, which solves the problem of time-consuming, labor-intensive and high-risk manual flipping of the glass and improves work efficiency.
[0015] 2. The utility model realizes the function of pushing up the glass through the structural design of the support plate and the spring, solves the problem of inaccurate detection results due to different thicknesses of the glass, and improves the accuracy of the detection; through the structural design of the hinge, the function of connecting the rotating plate and the fixed plate is realized, and the problem that the two plates cannot be closed due to position error is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a three-dimensional schematic diagram of the front structure of the utility model;
[0018] Figure 2 It is a three-dimensional schematic diagram of the bottom structure of the utility model;
[0019] Figure 3 It is a partial cross-sectional plan view of the utility model;
[0020] Figure 4 It is a three-dimensional schematic diagram of the local structure of the utility model;
[0021] Figure 5 It is a three-dimensional schematic diagram of the local structure of the utility model.
[0022] In the figure: 1. rotating plate; 2. detector; 3. display screen; 4. operating panel; 5. transmitting socket; 6. receiving socket; 7. transmission line; 8. ultrasonic probe; 9. cross bar; 10. rotating rod; 11. rotating shaft; 12. motor; 13. first support seat; 14. hinge; 15. fixing plate; 16. abutment plate; 17. spring; 18. second support seat; 19. testing table. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The following is combined with Figure 1-Figure 5 To further explain this application in detail,
[0025] The present application embodiment discloses an ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine. Figure 2 and Figure 4 An ultra-thin glass breakage detection mechanism for an ultra-thin glass folding testing machine comprises a rotating plate 1; a detector 2 is fixedly installed on the back of the rotating plate 1, a display screen 3 is fixedly installed on the back of the detector 2, an operation panel 4 is fixedly installed on the top of the display screen 3, and a transmitting socket 5 is fixedly installed on the left side of the operating panel 4; through the setting of the transmitting socket 5, ultrasonic waves can be transmitted to an ultrasonic probe 8, and through the setting of the display screen 3, the detection results can be reflected.
[0026] Reference Figure 1 and Figure 4 A receiving socket 6 is fixedly installed on the top of the transmitting socket 5, and the left sides of the transmitting socket 5 and the receiving socket 6 are connected with a conducting line 7. An ultrasonic probe 8 is fixedly installed on the front of the rotating plate 1, and the ultrasonic probe 8 is connected to the conducting line 7; through the setting of the receiving socket 6, the vibration frequency generated by the ultrasonic wave passing through the glass can be received.
[0027] Reference Figure 2 and Figure 5 , cross bars 9 are fixedly installed on both sides of the back of the rotating plate 1, and a rotating rod 10 is fixedly installed on the right side of the cross bar 9; through the setting of the cross bar 9, the stability of the rotating plate 1 can be increased, and the rotating plate 1 is not easy to fall.
[0028] Reference Figure 2 and Figure 5 A rotating shaft 11 is fixedly installed on the right side of the rotating rod 10, a motor 12 is fixedly installed on the right side of the rotating shaft 11, and a first support seat 13 is fixedly installed on the surface of the motor 12; through the setting of the motor 12, the rotation of the rotating plate 1 can be driven to adjust different angles. Through the design of the first support seat 13, the motor 12 can be fixed, and it is also beneficial to the heat dissipation of the motor 12.
[0029] Reference Figure 1 and Figure 2The bottom of the rotating plate 1 is movably connected with a hinge 14, and the surface of the hinge 14 is movably connected with a fixed plate 15; through the setting of the hinge 14, the positions of the rotating plate 1 and the fixed plate 15 can be limited so that the two can be connected.
[0030] Reference Figure 1 and Figure 3 The top of the fixed plate 15 is movably connected with a support plate 16, and the bottom of the support plate 16 is fixedly installed with a plurality of evenly distributed springs 17; through the setting of the springs 17, the support plate 16 can be pushed up.
[0031] Reference Figure 1 and Figure 5 A butt plate 16 is fixedly installed at the bottom of the fixing plate 15, and a detection platform 19 is fixedly installed at the bottom of the second supporting seat 18; the arrangement of the second supporting seat 18 can make the device more stable.
[0032] Working principle: the user places the glass on the plate 16 and applies coupling agent on the surface of the glass. The plate 16 pushes the glass up through the spring 17. The rotating plate 1 is rotated by the motor 12 to adjust the angle to fit tightly with the fixed plate 15. The ultrasonic wave is emitted through the transmitting socket 5 and transmitted to the ultrasonic probe 8 by the conducting line 7. At the same time, the ultrasonic probe 8 receives the vibration frequency returned by the glass and transmits it back to the receiving socket 6 by the conducting line 7. The detection result is displayed on the display screen 3.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine, characterized in that: The invention comprises a rotating plate (1); a detector (2) is fixedly mounted on the back of the rotating plate (1); a display screen (3) is fixedly mounted on the back of the detector (2); an operating panel (4) is fixedly mounted on the top of the display screen (3); and a transmitting socket (5) is fixedly mounted on the left side of the operating panel (4).
2. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine according to claim 1, characterized in that: A receiving socket (6) is fixedly mounted on the top of the transmitting socket (5), and a conducting line (7) is connected to the left side of each of the transmitting socket (5) and the receiving socket (6). An ultrasonic probe (8) is fixedly mounted on the front side of the rotating plate (1), and the ultrasonic probe (8) is connected to the conducting line (7).
3. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine according to claim 2, characterized in that: Cross bars (9) are fixedly mounted on both sides of the back side of the rotating plate (1), and a rotating rod (10) is fixedly mounted on the right side of the cross bar (9).
4. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine according to claim 3, characterized in that: A rotating shaft (11) is fixedly mounted on the right side of the rotating rod (10), a motor (12) is movably connected to the right side of the rotating shaft (11), and a first supporting seat (13) is fixedly mounted on the surface of the motor (12).
5. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine according to claim 1, characterized in that: The bottom of the rotating plate (1) is movably connected to a hinge (14), and the surface of the hinge (14) is movably connected to a fixed plate (15).
6. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding test machine according to claim 5, characterized in that: The top of the fixed plate (15) is movably connected to a support plate (16), and the bottom of the support plate (16) is fixedly mounted with a plurality of evenly distributed springs (17).
7. The ultra-thin glass crack detection mechanism for an ultra-thin glass folding tester according to claim 5, characterized in that: A second support seat (18) is fixedly mounted on the bottom of the fixing plate (15). A detection platform (19) is fixedly mounted on the bottom of the second support seat (18).
