Adjustable automatic tea leaf flattening equipment
By introducing a rotating handle and air valve into the tea flattening equipment to adjust the steam air outlet, and using a dual-axis air pressure table and hydraulic pump to achieve automatic discharge, the problems of unstable tea flattening quality and low equipment efficiency are solved, and the equipment is improved Operational efficiency and tea quality.
Patent Information
- Application Number
- CN202420950487.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing tea flattening equipment cannot adjust the steam gas output, resulting in unstable tea flattening quality and lack of automatic discharge function, resulting in inefficient equipment operation.
An adjustable tea automatic flattening device is designed, using a rotating handle and air valve to adjust the steam air outlet, and the pusher is driven by a dual-axis air pressure table and hydraulic pump to realize the automatic discharge of tea, and it is composed of a pneumatic pump and hydraulic pump. The telescopic structure performs flattening and pushing of tea leaves.
It realizes personalized steam softening and automatic flattening and cutting of different tea types, improving the stability of tea flattening quality and the operating efficiency of equipment.
Smart Images
Figure CN222193976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to adjustable automatic tea flattening equipment. Background Art
[0002] In the field of tea processing technology, the tea leaf flattening machine uses a specific pressure and shape mold to press the tea leaves into a flat shape, which is helpful for subsequent processing such as fermentation and drying of the tea leaves, and can better show the color, aroma and taste of the tea leaves. At the same time, the flattened tea leaves are also more convenient to package and store.
[0003] The adjustable automatic tea leaf flattening equipment can make the tea leaves softer and easier to flatten by adjusting the steam sprayed on the tea leaves, and can better maintain the shape and color of the tea leaves. The adjustment of steam can control the humidity and temperature of the tea leaves, making the tea leaves more uniform and stable during the flattening process. Secondly, the adjustment of steam can also be personalized according to the type and quality of the tea leaves. Different tea leaves have different needs and reactions to steam. By adjusting the amount and temperature of steam, it can ensure that the tea leaves are properly flattened and maintain their best taste and quality.
[0004] In the process of realizing the present utility model, the inventors found that the prior art had the following problems: 1. When the flattening equipment is used to flatten different tea leaves, because the steam output during flattening cannot be adjusted, a part of the tea leaves will not be completely softened by steam, resulting in unstable quality of the tea leaves after flattening; 2. After the flattening equipment is used to flatten the tea leaves, because the equipment cannot automatically press and discharge the tea leaves, workers are required to take the flattened tea leaves by themselves, which will slow down the speed of the equipment in flattening the tea leaves. Utility Model Content
[0005] The purpose of the present utility model is to provide an adjustable automatic tea leaf flattening device to solve the problems proposed in the above background technology that the size of steam cannot be adjusted and the device cannot automatically flatten and feed tea leaves. In order to achieve the above purpose, the present utility model provides the following technical solutions: an adjustable automatic tea leaf flattening device, comprising a machine body, an air inlet is attached to the left side of the machine body, one end of the air inlet is connected to a gas pipe, an ignition platform is installed on the upper end of the gas pipe, a water inlet is installed on the upper end of the air inlet, one end of the water inlet is connected to a water tank, an upper air pipe is installed on the upper end of the water tank, an air valve is attached to the inner wall of the upper air pipe, a rotating handle is installed on one side of the upper air pipe, an air outlet is connected to the upper end of the upper air pipe, a placing table is installed on the upper end of the placing table, and an air pressure pump is installed on the upper end of the placing table A telescopic rod is connected to one side of the air pressure pump, a clamp is connected to one side of the telescopic rod, a placing base is attached to the other side of the placing table, a double-axis air pressure table is installed on the upper end of the placing base, an air cylinder is connected to one side of the double-axis air pressure table, a push head is installed at the front end of the air cylinder, a hydraulic base is installed on one side of the placing table, a hydraulic pump is installed on the upper end of the hydraulic base, a hydraulic rod is connected to the bottom of the hydraulic pump, a pressure head is connected to the bottom of the hydraulic rod, a roller is attached to the inner wall of the machine body, a conveyor belt is attached to the upper end of the roller, and a tea placement box is attached to the upper end of the conveyor belt.
[0006] Further preferably, the ignition platforms are evenly arranged along the surface of the gas pipe.
[0007] Further preferably, the air valve forms a rotating structure through a rotating handle.
[0008] Further preferably, the clamps are installed symmetrically about the transverse center line of the placement table.
[0009] Further preferably, the pusher head forms a telescopic structure through the cooperation of a double-axis air pressure platform and an air cylinder.
[0010] Further preferably, the pressure head forms a telescopic structure through the cooperation of a hydraulic pump and a hydraulic rod.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, by adding a rotating handle and an air valve, when steam softening tea leaves, the rotating handle can be rotated to drive the air valve to rotate, so that the air valve can be opened and closed, and the steam output can be adjusted, so that the steam can soften different types of tea leaves.
[0013] In the utility model, a double-axis air pressure platform is added. After the equipment flattens the tea leaves, the double-axis air pressure platform can drive the pusher head to extend and retract, so that the pusher head automatically pushes the pressed tea leaves onto the conveyor belt for unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0016] Figure 3 This is a left-side structural schematic diagram of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the gas valve of the utility model.
[0018] In the figure: 1. machine body; 2. air inlet; 3. gas pipe; 4. ignition platform; 5. water inlet; 6. water tank; 7. upper air pipe; 8. air valve; 9. rotating handle; 10. air outlet; 11. placement platform; 12. air pressure pump; 13. telescopic rod; 14. clamp; 15. placement base; 16. double-axis air pressure platform; 17. air cylinder; 18. push head; 19. hydraulic base; 20. hydraulic pump; 21. hydraulic rod; 22. pressure head; 23. roller; 24. conveyor belt; 25. tea placement box. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 4The utility model provides a technical solution: an adjustable automatic tea flattening device comprises a machine body 1, an air inlet 2 is attached to the left side of the machine body 1, one end of the air inlet 2 is connected to a gas pipe 3, an ignition platform 4 is installed on the upper end of the gas pipe 3, a water inlet 5 is installed on the upper end of the air inlet 2, one end of the water inlet 5 is connected to a water tank 6, an upper air pipe 7 is installed on the upper end of the water tank 6, an air valve 8 is attached to the inner wall of the upper air pipe 7, a rotating handle 9 is installed on one side of the upper air pipe 7, an air outlet 10 is connected to the upper end of the upper air pipe 7, a placing table 11 is installed on the upper end of the air outlet 10, an air pressure pump 12 is installed on the upper end of the placing table 11, and one side of the air pressure pump 12 is connected to an extension A retractable rod 13, one side of the telescopic rod 13 is connected with a clamp 14, the other side of the placing table 11 is attached with a placing base 15, the upper end of the placing base 15 is installed with a double-axis air pressure platform 16, one side of the double-axis air pressure platform 16 is connected with an air cylinder 17, and a push head 18 is installed at the front end of the air cylinder 17, a hydraulic base 19 is installed on one side of the placing table 11, a hydraulic pump 20 is installed on the upper end of the hydraulic base 19, a hydraulic rod 21 is connected to the bottom of the hydraulic pump 20, and a pressure head 22 is connected to the bottom of the hydraulic rod 21, a roller 23 is attached to the inner wall of the body 1, a conveyor belt 24 is attached to the upper end of the roller 23, and a tea placing box 25 is attached to the upper end of the conveyor belt 24.
[0021] In this embodiment, Figure 2 As shown, the ignition platforms 4 are evenly arranged along the surface of the gas pipe 3; by installing the ignition platform 4 at the upper end of the gas pipe 3, the water tank 6 can be heated after being filled with water, so that the water in the water tank 6 is heated into water vapor to soften the tea leaves.
[0022] In this embodiment, Figure 4 As shown, the air valve 8 forms a rotating structure through a rotating handle 9; by installing the air valve 8 inside the upper air pipe 7, the air valve 8 can be rotated by rotating the rotating handle 9 to adjust the flow rate of steam, so as to adjust the size of the steam at the air outlet 10, so that the steam can soften different types of tea.
[0023] In this embodiment, Figure 1 and Figure 2 As shown, the clamps 14 are installed symmetrically about the horizontal center line of the placement table 11; by installing the clamps 14 on the upper end of the placement table 11, the clamps 14 can clamp and limit the tea placement box 25 through the telescopic cooperation of the air pump 12 and the telescopic rod 13, to prevent the tea placement box 25 from being offset after coming from the conveyor belt 24, resulting in the inability to flatten the tea leaves.
[0024] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the push head 18 forms a telescopic structure through the cooperation of the double-axis air pressure platform 16 and the air cylinder 17; by installing the push head 18 at the front end of the air cylinder 17, the push head 18 can be extended and retracted through the cooperation of the double-axis air pressure platform 16 and the air cylinder 17, and after the pressing head 22 flattens the tea leaves, the tea placing box 25 can enter the next program, so that the equipment can automatically flatten the tea leaves.
[0025] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the pressure head 22 forms a telescopic structure through the cooperation of the hydraulic pump 20 and the hydraulic rod 21; by installing the pressure head 22 at the bottom of the hydraulic rod 21, the pressure head 22 can be pressed downward under the cooperation of the hydraulic pump 20 and the hydraulic rod 21 to flatten the tea leaves downward so that the tea leaves reach the size required later.
[0026] The use method and advantages of the utility model: When the automatic tea flattening device is used, the working process is as follows:
[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, first start the equipment, natural gas enters from the air inlet 2 and reaches the gas pipe 3, so that the ignition platform 4 heats the water tank 6, and water enters the water tank 6 from the water inlet 5, and then is heated to water vapor and enters the air outlet 10 from the upper air pipe 7. The water vapor can be rotated by rotating the rotating handle 9 to rotate the air valve 8, so as to adjust the size of the water vapor and steam soften different types of tea leaves. Then the roller 23 will drive the conveyor belt 24 to rotate, so as to drive the tea placement box 25 to slide, and the tea placement box 25 slides to the upper end of the air outlet 10 to soften the tea leaves in the tea placement box 25, and then the air pressure pump 12 is extended and retracted to drive the telescopic rod 13 to extend and retract, so that the clamp 14 clamps the tea placement box 25 to fix it, and then the hydraulic pump 20 drives the hydraulic rod 21 to extend and retract, so that the pressure head 22 presses down to flatten the tea leaves, and then the double-axis air pressure platform 16 drives the air cylinder 17 to extend and retract, so that the push head 18 pushes forward to push the tea placement box 25 onto the next conveyor belt 24.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An adjustable automatic tea leaf flattening device, comprising a body (1), characterized in that: An air inlet (2) is attached to the left side of the machine body (1), one end of the air inlet (2) is connected to a gas pipe (3), an ignition platform (4) is installed on the upper end of the gas pipe (3), a water inlet (5) is installed on the upper end of the air inlet (2), one end of the water inlet (5) is connected to a water tank (6), an upper air pipe (7) is installed on the upper end of the water tank (6), an air valve (8) is attached to the inner wall of the upper air pipe (7), a rotating handle (9) is installed on one side of the upper air pipe (7), an air outlet (10) is connected to the upper end of the upper air pipe (7), a placement platform (11) is installed on the upper end of the air outlet (10), an air pressure pump (12) is installed on the upper end of the placement platform (11), one side of the air pressure pump (12) is connected to a telescopic rod (13), one side of the telescopic rod (13) A clamp (14) is connected, a placing base (15) is attached to the other side of the placing platform (11), a double-axis air pressure platform (16) is installed on the upper end of the placing base (15), an air cylinder (17) is connected to one side of the double-axis air pressure platform (16), a push head (18) is installed at the front end of the air cylinder (17), a hydraulic base (19) is installed on one side of the placing platform (11), a hydraulic pump (20) is installed on the upper end of the hydraulic base (19), a hydraulic rod (21) is connected to the bottom of the hydraulic pump (20), a pressure head (22) is connected to the bottom of the hydraulic rod (21), a roller (23) is attached to the inner wall of the body (1), a conveyor belt (24) is attached to the upper end of the roller (23), and a tea placing box (25) is attached to the upper end of the conveyor belt (24).
2. The adjustable automatic tea leaf flattening device according to claim 1, characterized in that: The ignition platforms (4) are evenly arranged along the surface of the gas pipe (3).
3. The adjustable automatic tea leaf flattening device according to claim 1, characterized in that: The air valve (8) forms a rotating structure through a rotating handle (9).
4. The adjustable automatic tea leaf flattening device according to claim 1, characterized in that: The clamps (14) are installed symmetrically with respect to the transverse center line of the placement table (11).
5. The adjustable automatic tea leaf flattening device according to claim 1, characterized in that: The pusher head (18) forms a telescopic structure through the cooperation of the double-axis air pressure platform (16) and the air cylinder (17).
6. The adjustable automatic tea leaf flattening device according to claim 1, characterized in that: The pressure head (22) forms a telescopic structure through the cooperation of the hydraulic pump (20) and the hydraulic rod (21).