Demoulding machine
By designing components such as hydraulic stations, rail frames and forward pushing mechanisms in the mold release machine, the problems of insufficient load capacity and low stability are solved, more efficient mold release operations and equipment stability are achieved, and the overall performance of the equipment is improved. .
Patent Information
- Application Number
- CN202323552196.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing mold release machines have insufficient load capacity, and can only reach 500kg at most, which makes many products unusable. At the same time, the mold release time is too long and the jitter is large during operation, and the stability is low.
A mold release machine including a base, frame, hydraulic station, rail frame, forward pushing mechanism and upper top support mechanism was designed. The product is stabilized support and mold release operation using components such as hydraulic cylinder, rail rod and slide chute, and Cooling and pressure monitoring of hydraulic stations are performed through exhaust fan frames and pressure gauge.
Improve the load-bearing capacity and stability of the mold release machine, shorten the demolding time, reduce the jitter of the machine, enhance the overall stability, and improve the reliability and service life of the equipment through cooling and pressure monitoring of the hydraulic station. .
Smart Images

Figure CN222193993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding machine equipment, in particular to a demoulding machine. Background Art
[0002] The existing machines can only meet a maximum load of 500kg, which is too low and many products cannot be used. The demoulding time is too long and the machine vibrates too much during operation, resulting in low stability.
[0003] The demoulding machine (application number: 202222905329.5) belongs to the field of chocolate production technology. The demoulding machine includes a demoulding table, and the top of the demoulding table has a mounting surface. The placement plate is mounted on the mounting surface, and a discharge port that penetrates the placement plate is opened on the placement plate in a direction perpendicular to the mounting plate. One end of the flip frame is rotatably mounted on the mounting surface, and a slot for fixing the mold is opened on the other end. The side of the flip frame close to the placement plate abuts against the side of the placement plate away from the discharge port. The flip frame rotates to drive the mold to flip and drive the end face of the mold with the opening to be in the same plane as the placement plate. The scraper is slidably mounted on the mounting surface, and the flip frame is located between the placement plate and the scraper. The knocking bar is rotatably mounted on the mounting surface and is located above the discharge port. The scraper moves to drive the mold to move from the slot to the direction close to the knocking bar. One end of the first conveyor belt is mounted on the mounting surface and is located below the discharge port, and the other end of the first conveyor belt extends away from the demoulding table.
[0004] The above patented machines can only meet a maximum load of 500kg, which is too low and cannot be used for many products. The demoulding time is too long and the machine vibrates too much during operation, resulting in low stability. Therefore, we need to provide a demoulding machine. Utility Model Content
[0005] The purpose of the utility model is to provide a demoulding machine to solve the problems in the above-mentioned background technology, that is, the machine can only meet the maximum load of 500kg, the upper limit is too low, and many products cannot be used; the demoulding time is too long, and the jitter of the machine during operation is too large, resulting in low stability.
[0006] To achieve the above object, the utility model provides the following technical solution: a demoulding machine, comprising a base, a frame is fixedly installed on the top of the base, a hydraulic station is arranged inside the frame, a guide rail frame is fixedly installed on one side of the frame, a forward pushing mechanism is installed inside the frame, and an upper supporting mechanism for lifting products is installed inside the frame;
[0007] The upper support mechanism includes a short hydraulic cylinder, a guide rail rod and an upper support block. The short hydraulic cylinder is fixedly installed inside the frame, and two upper support blocks are installed on the upper end of the short hydraulic cylinder. Four guide rails are installed inside the frame, and the surfaces of the two upper support blocks are slidably installed with the surfaces of the guide rails.
[0008] Preferably, the forward push mechanism comprises a long hydraulic cylinder, a flange and a forward push plate, two long hydraulic cylinders are fixedly installed inside the frame, and one end of the two long hydraulic cylinders is equipped with a forward push plate through a flange.
[0009] Preferably, two slide grooves are provided at the bottom of the front push plate, two guide rails are fixedly mounted on the top of the guide rail frame, and the surfaces of the guide rails are slidably mounted with the inside of the slide grooves.
[0010] Preferably, an exhaust fan frame is installed on the top of the hydraulic station, an exhaust fan body is arranged inside the exhaust fan frame, and a pressure gauge is installed on the top of the hydraulic station.
[0011] Preferably, a protective net is installed on the top of the exhaust fan frame, and the protective net is configured as a stainless steel protective net.
[0012] Preferably, a control screen is installed on one side of the frame via a connecting rod, and a control console is installed on one side of the frame, and the control console is electrically connected to the control screen.
[0013] Preferably, metal hooks are fixedly mounted on the four corners of the top of the frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The forward push initial position of the demoulding machine of the utility model moves to the innermost part, the overhead crane lifts the product to the upper support mechanism of the demoulding machine, the hydraulic station runs, and the short hydraulic pressure is started to drive the two upper blocks to slide on the four guide rods until the product is level, and the two long hydraulic rods are synchronous hydraulic cylinders, which drive the front push plate to slide and adjust on the guide frame to achieve demoulding, and the movement of the front push plate will drive the two slide grooves at the bottom thereof to slide and adjust on the two guide bars at the top of the guide frame, thereby enhancing the stability of the movement of the front push plate, and the exhaust fan body is arranged to rotate in the exhaust fan frame, thereby cooling the hydraulic station, and a pressure gauge is arranged at the same time to facilitate observation of the pressure value in the hydraulic station. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a three-dimensional diagram of the forward push mechanism of the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the upper support mechanism of the utility model;
[0019] Figure 4 This is a three-dimensional diagram of the hydraulic stand of the utility model.
[0020] In the figure: 1. base; 2. frame; 3. hydraulic station; 4. guide frame; 5. forward push mechanism; 51. long hydraulic cylinder; 52. flange; 53. forward push plate; 6. upper support mechanism; 61. short hydraulic cylinder; 62. guide rod; 63. upper block; 7. slide groove; 8. guide bar; 9. exhaust fan frame; 10. exhaust fan body; 11. pressure gauge; 12. protective net; 13. control screen; 14. control console; 15. metal hook. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a demoulding machine, comprising a base 1, a frame 2 is fixedly installed on the top of the base 1, a hydraulic station 3 is arranged inside the frame 2, a guide rail frame 4 is fixedly installed on one side of the frame 2, a forward pushing mechanism 5 is installed inside the frame 2, and an upper supporting mechanism 6 for upper products is installed inside the frame 2;
[0023] The upper support mechanism 6 includes a short hydraulic cylinder 61, a guide rod 62 and an upper support block 63. The short hydraulic cylinder 61 is fixedly installed inside the frame 2. Two upper support blocks 63 are installed on the upper end of the short hydraulic cylinder 61. Four guide rods 62 are installed inside the frame 2, and the surfaces of the two upper support blocks 63 are slidably installed with the surfaces of the guide rods 62. The forward push initial position of the demoulding machine moves to the innermost position, and the overhead crane lifts the product onto the upper support mechanism 6 of the demoulding machine. The hydraulic station 3 runs, and the short hydraulic pressure is started to drive the two upper support blocks. 63 slides on the four guide rods 62 until the product is level. The two long hydraulic rods are synchronous hydraulic cylinders, which drive the front push plate 53 to slide and adjust on the guide frame 4 to achieve demoulding. The movement of the front push plate 53 will drive the two slide grooves 7 at its bottom to slide and adjust on the two guide bars 8 at the top of the guide frame 4, thereby enhancing the stability of the movement of the front push plate 53. The exhaust fan body 10 is arranged to rotate in the exhaust fan frame 9, thereby cooling the hydraulic station 3. At the same time, a pressure gauge 11 is provided to facilitate observation of the pressure value in the hydraulic station 3.
[0024] The forward push mechanism 5 includes a long hydraulic cylinder 51, a flange 52 and a forward push plate 53. Two long hydraulic cylinders 51 are fixedly installed inside the frame 2, and one end of the two long hydraulic cylinders 51 is installed with a forward push plate 53 through the flange 52;
[0025] In this embodiment, the forward push initial position of the demoulding machine is moved to the innermost position, and the overhead crane lifts the product to the upper support mechanism 6 of the demoulding machine. The hydraulic station 3 is in operation, and the short hydraulic pressure is started to drive the two upper blocks 63 to slide on the four guide rods 62 until the product is horizontal. The two long hydraulic rods are synchronous hydraulic cylinders, which drive the front push plate 53 to slide and adjust on the guide frame 4 to achieve demoulding.
[0026] Two slide grooves 7 are provided at the bottom of the front push plate 53, and two guide rails 8 are fixedly installed on the top of the guide rail frame 4, and the surfaces of the guide rails 8 are slidably installed inside the slide grooves 7;
[0027] Furthermore, the movement of the front push plate 53 will drive the two slide grooves 7 at the bottom thereof to slide and adjust on the two guide rails 8 at the top of the guide rail frame 4, thereby enhancing the stability of the movement of the front push plate 53.
[0028] An exhaust fan frame 9 is installed on the top of the hydraulic station 3, an exhaust fan body 10 is arranged inside the exhaust fan frame 9, and a pressure gauge 11 is installed on the top of the hydraulic station 3;
[0029] It is worth noting that the exhaust fan body 10 is arranged to rotate in the exhaust fan frame 9 so as to cool down the hydraulic station 3 , and a pressure gauge 11 is arranged to facilitate observation of the pressure value in the hydraulic station 3 .
[0030] A protective net 12 is installed on the top of the exhaust fan frame 9, and the protective net 12 is set as a stainless steel protective net;
[0031] It should be noted that the protective net 12 is provided to protect the exhaust fan frame 9, and the protective net 12 is provided as a stainless steel protective net, which has the effect of extending the service life.
[0032] A control screen 13 is installed on one side of the frame 2 through a connecting rod, and a control console 14 is installed on one side of the frame 2, and the control console 14 is electrically connected to the control screen 13;
[0033] Furthermore, a control console 14 and a control screen 13 are provided to control the forward pushing mechanism 5 and the upper supporting mechanism 6 .
[0034] Metal hooks 15 are fixedly installed at the four corners of the top of the frame 2. The metal hooks 15 are fixedly installed at the four corners of the top of the frame 2 for use with cables.
[0035] The forward push initial position of the demoulding machine of this device is moved to the innermost, and the overhead crane lifts the product to the upper support mechanism 6 of the demoulding machine. The hydraulic station 3 is running, and the short hydraulic pressure is started to drive the two upper blocks 63 to slide on the four guide rods 62 until the product is level. The two long hydraulic rods are synchronous hydraulic cylinders, which drive the front push plate 53 to slide and adjust on the guide frame 4 to achieve demoulding. The movement of the front push plate 53 will drive the two slide grooves 7 at the bottom to slide and adjust on the two guide bars 8 at the top of the guide frame 4, thereby enhancing the stability of the movement of the front push plate 53. The exhaust fan body 10 is arranged to rotate in the exhaust fan frame 9, thereby cooling the hydraulic station 3. At the same time, a pressure gauge 11 is arranged to facilitate observation of the pressure value in the hydraulic station 3.
[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A demoulding machine, comprising a base (1), characterized in that: A frame (2) is fixedly mounted on the top of the base (1), a hydraulic station (3) is arranged inside the frame (2), a guide rail frame (4) is fixedly mounted on one side of the frame (2), a forward pushing mechanism (5) is installed inside the frame (2), and an upper supporting mechanism (6) for lifting products is installed inside the frame (2); The upper support mechanism (6) comprises a short hydraulic cylinder (61), a guide rail rod (62) and an upper support block (63); the short hydraulic cylinder (61) is fixedly installed inside the frame (2); two upper support blocks (63) are installed at the upper end of the short hydraulic cylinder (61); four guide rail rods (62) are installed inside the frame (2), and the surfaces of the two upper support blocks (63) are slidably installed with the surfaces of the guide rail rods (62).
2. The demoulding machine according to claim 1, characterized in that: The forward push mechanism (5) comprises a long hydraulic cylinder (51), a flange (52) and a forward push plate (53); two long hydraulic cylinders (51) are fixedly installed inside the frame (2); and one end of the two long hydraulic cylinders (51) is installed with a forward push plate (53) through the flange (52).
3. The demoulding machine according to claim 2, characterized in that: Two slide grooves (7) are provided at the bottom of the front push plate (53), and two guide rails (8) are fixedly installed on the top of the guide rail frame (4), and the surface of the guide rails (8) is slidably installed inside the slide grooves (7).
4. The demoulding machine according to claim 1, characterized in that: An exhaust fan frame (9) is installed on the top of the hydraulic station (3), an exhaust fan body (10) is arranged inside the exhaust fan frame (9), and a pressure gauge (11) is installed on the top of the hydraulic station (3).
5. The demoulding machine according to claim 4, characterized in that: A protective net (12) is installed on the top of the exhaust fan frame (9), and the protective net (12) is configured as a stainless steel protective net.
6. The demoulding machine according to claim 1, characterized in that: A control screen (13) is installed on one side of the frame (2) via a connecting rod, and a control console (14) is installed on one side of the frame (2), wherein the control console (14) is electrically connected to the control screen (13).
7. The demoulding machine according to claim 1, characterized in that: Metal hooks (15) are fixedly mounted on the four corners of the top of the frame (2).
