Device for removing bubbles
By using magnetically driven stirring technology of impellers and permanent magnets in the defoaming device, combined with the control of solenoid valves and observation windows, the problem of air leakage in the existing device is solved, and efficient liquid material defoaming and low molecular weight substances are achieved. Removal improves the sealing performance and operational ease of the equipment.
Patent Information
- Application Number
- CN202420502744.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing defoaming device is prone to air or liquid leakage during use, and is complex in installation, which affects the long-term sealing performance of the equipment, resulting in liquid materials with low viscosity easily overflow during the defoaming process, reducing the removal efficiency and increasing the Cleaning costs.
A defoaming device including impeller and permanent magnet is designed. The impeller rotation is driven by magnetic force to stir, avoiding the use of traditional sealing rings, achieving the long-term sealing performance of the box, and controlling the vacuum degree through the solenoid valve, and observing window With light source assisted operation, it improves the efficiency of removing bubbles and low molecular weight substances.
Achieve long-term sealing performance of the box, avoid overflow of liquid materials, improve the efficiency of removing bubbles and low-molecular substances, simplify the installation and cleaning process, reduce friction heat and rotation resistance, improve the stability of the equipment and Service life.
Smart Images

Figure CN222196004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of degassing of liquid materials, in particular to a device for removing bubbles. Background Art
[0002] In production, the degassing process is usually carried out at room temperature. By forming a sufficient vacuum degree in a confined space, the residual bubbles or small molecules in the liquid material are removed to obtain a uniform liquid material with little odor. The process operation is simple and convenient, and it is widely used in the industry. However, for some liquid materials with low viscosity, it is easy to obtain a large vacuum degree in an instant during the degassing process, so that the residual air or volatile additives in the material will swell instantly due to the imbalance of atmospheric pressure, causing the liquid material in the container to overflow, which will not only affect the degassing efficiency of the material and cause material loss, but also pollute the box and take a lot of time to clean.
[0003] There are also some vacuum boxes for degassing on the market. For example, the patent document with patent application number 202221232130.4 and patent name "A bubble removal device for cream production" discloses a bubble removal device that can adjust the vacuum degree. The device extends into the mixing barrel through the motor output shaft to drive the stirring rod for stirring. This structure has some disadvantages. For example, a sealing ring needs to be installed between the output shaft and the mixing barrel for sealing, which is cumbersome and inefficient to install. After a period of use, the sealing ring is prone to aging, resulting in poor sealing effect, which can easily cause the vacuum box to leak air or liquid.
[0004] The utility model is made based on the above situation. Utility Model Content
[0005] The utility model overcomes the shortcomings of the prior art and provides a device for removing bubbles which can maintain the sealing performance of a box body for a long time and is not prone to air or liquid leakage.
[0006] The utility model is realized by the following technical solutions:
[0007] A device for removing bubbles comprises a box body with an opening on one side and a box door for opening and closing the opening, the box body is provided with an air suction port and an air inlet for adjusting the vacuum degree of the inner cavity of the box body, the inner cavity of the box body is provided with a material barrel, the bottom of the material barrel is provided with an impeller for stirring the liquid material in the material barrel, the impeller is provided with a permanent magnet, a turntable capable of generating magnetic force and a driver for driving the turntable to rotate are provided below the box body, the turntable is used to generate magnetic force to attract the permanent magnet to rotate with it.
[0008] In the device for removing bubbles as described above, the impeller includes a wheel disc and a plurality of blades connected to the wheel disc along the circumferential direction. The wheel disc is provided with a mounting hole, and the permanent magnet is embedded in the mounting hole.
[0009] In the device for removing bubbles as described above, the lower surface of the wheel disc and the lower surface of the permanent magnet together form a spherical arc surface convex downward.
[0010] In the device for removing bubbles as described above, the upper surface of the wheel disc and the upper surface of the permanent magnet together form a spherical arc surface that bulges upward.
[0011] In the device for removing bubbles as described above, the two magnetic poles of the permanent magnet are arranged horizontally.
[0012] In the device for removing bubbles as described above, a support base for supporting the box body is provided at the bottom of the box body, and the support base and the bottom of the box body form a receiving cavity, and the driver and the turntable are both arranged in the receiving cavity.
[0013] In the device for removing bubbles as described above, a connecting rod for connecting the opened door to the box body is provided between the box body and the box door, one end of the connecting rod is rotatably connected to the box body, and the other end of the connecting rod is rotatably connected to the box door.
[0014] In the device for removing bubbles as described above, the box door is provided with an observation window for observing the stirring condition of the liquid material.
[0015] In the device for removing bubbles as described above, the box body is provided with an electric control box for controlling the opening and closing of the driver, and the box body is also provided with a light source that can illuminate the barrel to observe the liquid material.
[0016] In the device for removing bubbles as described above, the air suction port is provided with a first solenoid valve for opening and closing the air suction port, and the air inlet is provided with a second solenoid valve for opening and closing the air inlet.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] 1. An impeller is provided at the bottom of the barrel, and a permanent magnet is provided on the impeller. A turntable that can generate magnetic force and a driver that drives the turntable to rotate are provided at the bottom of the box. The magnetic force generated by the turntable attracts the permanent magnet so that the permanent magnet rotates with the turntable, thereby breaking bubbles to avoid bubble swelling and liquid material overflow caused by instantaneous release of gas. On the other hand, the efficiency of removing low-molecular substances can be improved by fully stirring the liquid material. There is no need to set a rotating shaft to penetrate into the box for stirring, which is convenient for installation and disassembly. There is no need to open holes in the box and use sealing rings, and the box can maintain its sealing performance for a long time.
[0019] 2. The impeller can be taken out of the barrel by magnetic tools, which is easy to clean and recycle.
[0020] 3. Stirring the liquid material with an impeller can improve the removal efficiency of bubbles, odors, and low molecular weight substances.
[0021] 4. The lower surface of the wheel disc and the lower surface of the permanent magnet together form a spherical arc surface protruding downward, thereby reducing the friction between the lower surface of the wheel disc and the lower surface of the permanent magnet and the bottom of the barrel, thereby reducing the heat generated by friction during rotation and being more conducive to the rotation of the turntable.
[0022] 5. The upper surface of the wheel disc and the upper surface of the permanent magnet together form an upwardly protruding spherical arc surface, which can reduce the adhesion of the material when the liquid material is discharged from the barrel, and also lower the center of gravity of the wheel disc, so that it rotates more smoothly.
[0023] 6. The two poles of the permanent magnet are arranged horizontally, so that it can rotate with the rotation of the turntable.
[0024] 7. An observation window for observing the stirring condition of the liquid material in the barrel is provided on the box door. The expansion degree of the liquid material in the barrel along with the bubbles is manually observed through the observation window to judge whether the liquid material will overflow from the barrel, and the vacuum degree is controlled by the first solenoid valve and the second solenoid valve.
[0025] 8. An electric control box is installed on the box body, and the operator can control the opening and closing of the drive through the electric control box.
[0026] 9. A light source is also provided on the box body, which illuminates the barrel to observe the condition of the liquid material. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:
[0028] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0029] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0030] Figure 3 It is a cross-sectional schematic diagram of the utility model;
[0031] Figure 4 It is a structural schematic diagram of the impeller and the permanent magnet in the utility model;
[0032] Figure 5 It is an exploded schematic diagram of the impeller and the permanent magnet in the utility model. DETAILED DESCRIPTION
[0033] The utility model is further described below in conjunction with the accompanying drawings:
[0034] like Figures 1 to 5 A device for removing bubbles is shown, comprising a box body 1 with an opening on one side and a box door 2 for opening and closing the opening, the box body 1 is provided with an air extraction port 11 and an air inlet 12 for adjusting the vacuum degree of the inner cavity of the box body 1, the inner cavity of the box body 1 is provided with a barrel 3, the bottom of the barrel 3 is provided with an impeller 4 for stirring the liquid material in the barrel 3, the impeller 4 is provided with a permanent magnet 5, and a turntable 6 capable of generating magnetic force and a driver 7 for driving the turntable 6 to rotate are provided below the box body 1, the turntable 6 is used to generate magnetic force to attract the permanent magnet 5 to rotate with it. Among them, the turntable 6 can be a magnetic suction cup, a coil that generates magnetic force, or a permanent magnet. The box body 1 is made of a non-ferromagnetic material that is not attracted by magnetism or the bottom of the box body 1 is made of a non-ferromagnetic material. The barrel 3 is made of a non-ferromagnetic material that is not attracted by magnetism.
[0035] In this case, the magnetic force generated by the turntable 6 attracts the permanent magnet 5 so that the permanent magnet 5 rotates with the turntable 6, thereby breaking bubbles to avoid bubble swelling and liquid material overflow caused by instantaneous gas release. On the other hand, the efficiency of removing low-molecular substances can be improved by sufficient stirring of the liquid material. There is no need to set a rotating shaft to penetrate into the box body 1 for stirring, which is convenient for installation and disassembly. There is no need to open holes in the box body 1 and use sealing rings. The box body 1 can maintain its sealing performance for a long time. In addition, the impeller 4 can be taken out from the barrel 3 by a magnetic device, which is easy to clean and convenient for recycling.
[0036] In one embodiment, the impeller 4 includes a wheel disc 41 and a plurality of blades 42 connected to the wheel disc 41 along the circumferential direction, the wheel disc 41 is provided with a mounting hole 411, and the permanent magnet 5 is embedded in the mounting hole 411. The two magnetic poles of the permanent magnet 5 are arranged horizontally, and the two magnetic poles of the rotating disk 6 are also arranged horizontally, so that the permanent magnet 5 can rotate with the rotation of the rotating disk 6.
[0037] In one embodiment, the permanent magnet 5 is in the shape of an elongated strip, and the area where the turntable 6 generates magnetic force is also in the shape of an elongated strip, so that the permanent magnet 5 rotates along with the turntable 6 .
[0038] The permanent magnet 5 can be connected to the wheel disc 41 by glue or threaded fasteners or other connection methods. The shape of the rotating disc 6 is circular, so as to reduce the resistance of the liquid material to it during rotation.
[0039] In one embodiment, the lower surface of the wheel disc 41 and the lower surface of the permanent magnet 5 together form a spherical arc surface protruding downward, thereby reducing the friction between the lower surface of the wheel disc 6 and the lower surface of the permanent magnet 5 and the bottom of the barrel 3, thereby reducing the heat generated by friction during rotation and further facilitating the rotation of the turntable 6.
[0040] In one embodiment, the upper surface of the wheel disc 41 and the upper surface of the permanent magnet 5 together form an upwardly protruding spherical arc surface, thereby reducing the adhesion of the material when the barrel 3 discharges the liquid material, and also lowering the center of gravity of the wheel disc 41, so that it rotates more smoothly.
[0041] The bottom of the box body 1 is provided with a support base 8 for supporting the box body 1, and the support base 8 and the bottom of the box body 1 form a receiving cavity 81, and the driver 7 and the turntable 6 are both arranged in the receiving cavity 81. Among them, the support base 8 can be integrally formed with the box body 1, and of course, it can also be connected by other connection methods such as welding and threaded fasteners. The driver 7 can be an adjustable speed motor, and the turntable 6 is connected to the output shaft of the motor. The driver 7 can be connected to the support base 8 by threaded fasteners or other connection methods.
[0042] In one embodiment, a connecting rod 13 is provided between the box body 1 and the door 2 for connecting the opened door 2 to the box body 1, and one end of the connecting rod 13 is rotatably connected to the box body 1, and one end of the connecting rod 13 is rotatably connected to the door 2. After opening the door 2, the door 2 can be rotated to the other side by the connecting rod 13. Among them, the door 2 can be an electric magnetic suction door that closes the door 2 on the box body 1 through a magnetic force generating structure, or a door lock assembly that locks the door 2 to the box body 1 can be provided between the door 2 and the box body 1, and the door lock assembly is a conventional door lock structure, which does not need to be elaborated here. A sealing ring can also be provided on the door 2 or the box body 1 to seal and prevent air leakage.
[0043] The box door 2 is provided with an observation window 21 for observing the stirring of the liquid material, and the observation window 21 can be a transparent glass window. The box body 1 is also provided with a light source 10 that can illuminate the material barrel 3 to observe the liquid material.
[0044] In this case, the vacuum port 11 can be connected to a vacuum pump or other vacuum equipment for vacuuming to perform vacuuming. The vacuum port 11 is provided with a first solenoid valve for connecting or disconnecting the vacuum port 11 from the vacuum pump, and the air inlet 12 is provided with a second solenoid valve for opening and closing the air inlet 12.
[0045] In one embodiment, an electric control box 9 for controlling the opening and closing of the driver 7 is provided on the box body 1, and the driver 7, the light source 10, the magnetic force generating structure, the first solenoid valve and the second solenoid valve are all electrically connected to the control circuit board of the electric control box 9. The electric control box 9 can be connected to the box body 1 by threaded fasteners or other connection methods.
[0046] The expansion degree of the liquid material in the barrel 3 along with the bubbles can be manually observed through the observation window 21 to determine whether the material overflows the barrel, and the vacuum degree in the box body 1 can be controlled by controlling the opening and closing of the first solenoid valve and the second solenoid valve through the electric control box 9, thereby reducing the speed of material expansion to prevent material overflow.
Claims
1. A device for removing bubbles, characterized in that: The invention comprises a box body (1) with an opening on one side and a box door (2) for opening and closing the opening; the box body (1) is provided with an air suction port (11) and an air inlet (12) for adjusting the vacuum degree of the inner cavity of the box body (1); the inner cavity of the box body (1) is provided with a material barrel (3); the bottom of the material barrel (3) is provided with an impeller (4) for stirring the liquid material in the material barrel (3); the impeller (4) is provided with a permanent magnet (5); a turntable (6) capable of generating magnetic force and a driver (7) for driving the turntable (6) to rotate are provided below the box body (1); the turntable (6) is used to generate magnetic force to attract the permanent magnet (5) to rotate with it.
2. The device for removing bubbles according to claim 1, characterized in that: The impeller (4) comprises a wheel disc (41) and a plurality of blades (42) connected to the wheel disc (41) along the circumferential direction; a mounting hole (411) is provided on the wheel disc (41); and the permanent magnet (5) is embedded in the mounting hole (411).
3. A device for removing bubbles according to claim 2, characterized in that: The lower surface of the wheel disc (41) and the lower surface of the permanent magnet (5) together form a spherical arc surface convex downward.
4. The device for removing bubbles according to claim 3, characterized in that: The upper surface of the wheel disc (41) and the upper surface of the permanent magnet (5) together form a spherical arc surface that bulges upward.
5. The device for removing bubbles according to claim 4, characterized in that: The two magnetic poles of the permanent magnet (5) are arranged horizontally.
6. A device for removing bubbles according to claim 1 or 5, characterized in that: A support seat (8) for supporting the box body (1) is provided at the bottom of the box body (1); the support seat (8) and the bottom of the box body (1) form a receiving cavity (81); the driver (7) and the turntable (6) are both arranged in the receiving cavity (81).
7. The device for removing bubbles according to claim 6, characterized in that: A connecting rod (13) is provided between the box body (1) and the box door (2) for connecting the opened box door (2) to the box body (1); one end of the connecting rod (13) is rotatably connected to the box body (1), and one end of the connecting rod (13) is rotatably connected to the box door (2).
8. The device for removing bubbles according to claim 7, characterized in that: The box door (2) is provided with an observation window (21) for observing the stirring condition of the liquid material.
9. The device for removing bubbles according to claim 8, characterized in that: The box body (1) is provided with an electric control box (9) for controlling the opening and closing of the driver (7), and the box body (1) is also provided with a light source (10) capable of illuminating the material barrel (3) for observing the liquid material.
10. The device for removing bubbles according to claim 9, characterized in that: The air extraction port (11) is provided with a first solenoid valve for opening and closing the air extraction port (11), and the air inlet (12) is provided with a second solenoid valve for opening and closing the air inlet (12).
Citation Information
Patent Citations
Bubble removal device for cream production
CN217391651U
Cited By
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CN119574234A
